Containers exist for holding and selectively dispensing products such as pharmaceuticals, nutritional supplements, foods, adhesives, lubricants, and the like. Such devices may consist of a reservoir for holding the product and a closure to secure the product inside the container. Some containers also include a dispenser such as a dropper, measuring spoon, or cup to aid in dispensing the product to a user. For example, droppers are often built into the lid of a medicine bottle to dispense medicine, such as cold medicines, vitamins or the like, to children. In private households, such dispensers are used by adults to selectively dispense a desired dose of product to children. However, it is often difficult for a person without specialized training to determine the proper amount of product to be administered, measure the dose, and then dispense the product. Further, it may be difficult or time consuming to dispense a product when it is not packaged within a container having a desired dispensing accessory (e.g., needle, applicator, etc.).
This summary is provided to introduce simplified concepts of unit-measure dispensers having twist-locking mechanisms. The dispensers are further described below in the Detailed Description. This summary is not intended to identify essential features of the claimed subject matter, nor is it intended for use in determining the scope of the claimed subject matter.
In one implementation, the dispenser comprises a housing having a reservoir for containing a unit-measure of product to be dispensed. A unit-measure of product may include any pre-determined measure of product for a particular application. The unit-measure of product may be, for example, a single dose of a medication, or a pre-measured application of a vitamin supplement, or the like. In other embodiments, the unit-measure may be, for example a multi-dose regimen of a prescribed treatment, or the like. In still other examples, the unit-measure may include one unit of a multi-unit dose of a product. The dispenser may also include at least one other reservoir for containing another product to be dispensed. The reservoir has an outlet for dispensing product from the reservoir. In implementations having more than one reservoir, the outlet may be configured to dispense product from each reservoir concurrently. The dispenser may also include a cap frangibly coupled to the housing and sealing the outlet of the reservoir to prevent the product from escaping the reservoir prior to use. Additionally, the unit-measure dispenser includes a twist-locking mechanism disposed on the housing. The twist-locking mechanism engages an accessory device, and mates the accessory device to the outlet of the reservoir while locking the accessory device to the housing.
In some implementations, the dispenser may be pre-filled with a product to be dispensed. In one implementation, the pre-filled dispenser comprises a housing having a reservoir containing a unit-measure of a product to be dispensed. In implementations having more than one reservoir, each reservoir may be filled with a unit-measure of a different product. An outlet is disposed on the reservoir for dispensing the unit-measure of product from the reservoir. The dispenser may also include a cap frangibly coupled to the housing and sealing the outlet of the reservoir to prevent the product from escaping the reservoir prior to use. The dispenser may also include a dispensing accessory device for dispensing of the product from the outlet once the cap has been removed. The pre-filled dispenser also includes a twist-locking mechanism disposed on the housing, which engages the accessory device, and mates the accessory device to the outlet of the reservoir while locking the accessory device to the housing.
In some implementations, the dispensers may be manufactured via a blow-fill-seal process. Other manufacturing techniques are also contemplated, for example, a blow-molding process, an injection molding process or any other manufacturing process suitable for forming the dispenser. Depending on the product to be housed in the dispenser and the manufacturing process, the dispenser may comprise a polymer, such as polyethylene, ethyl vinyl alcohol copolymer or any other suitable polymer, mixture or the like that is suitable for forming the dispenser. For example, low-density polyethylene (LDPE), high-density polyethylene (HDPE) or, polypropylene (PP) may be used to form the dispenser.
The detailed description is set forth with reference to the accompanying figures. In the figures, the left-most digit(s) of a reference number identifies the figure in which the reference number first appears. The use of the same reference numbers in different figures indicates similar or identical items.
This disclosure is directed to unit-measure dispensers that include twist-locking mechanisms. The dispensers are generally described as being disposable; however re-usable (multi-use) unit-measure dispensers are also within the scope of the disclosure. An example dispenser has a housing with a reservoir for containing a unit-measure of a product to be dispensed. In alternate embodiments, the reservoir may be sized to contain the unit-measure of product. For example, in one embodiment, the reservoir may be a 10 cubic centimeter container. In other embodiments, the reservoir may be larger or smaller, depending on the intended use(s) of the dispenser.
The reservoir may be flexible and able to force a unit-measure of product from the reservoir through an outlet disposed on the reservoir. Alternately, the reservoir could be rigid and product could drain through the outlet by another method (e.g., gravity, vacuum, etc.) The outlet may be sealed by a cap, preventing the unit-measure of product from escaping the reservoir prior to use. If the cap is included, the cap may be frangibly coupled to the housing and configured to seal the outlet of the reservoir. A frangibly coupled cap may comprise, for example, an interface that is weaker relative to the cap and outlet, so as to break upon application of a predetermined force to allow product to escape the reservoir during use. In alternate embodiments, the cap may include a tab, a handle, or the like, for gripping and/or twisting by a user to remove the cap. Alternatively, the cap may comprise an integral portion of the housing, which is snapped off at use.
In some implementations, the dispenser has a twist-locking mechanism comprising a guided or threaded mechanism, where the twist-locking mechanism is configured to engage an accessory device and to mate the accessory device to the outlet of the reservoir while locking the accessory device to the housing. An accessory device may include any type of device that aids in the dispensing and/or application of the product from the outlet of the reservoir (e.g., a needle, a spoon, a static mixer, a barb, a tube, a dropper, an applicator, etc.).
In some implementations, the accessory device may include an opposite gender twist-locking mechanism designed to engage the twist-locking mechanism disposed on the housing. In some embodiments, the twist-locking mechanism may comprise a luer fitting available from many manufacturers/dealers such as Value Plastics, Inc. of Fort Collins, Colo., or the like. In alternate embodiments, other types of twist-locking fittings may be used, such as threaded connectors, bayonet fittings, compression fittings, quick-disconnect fittings, and the like.
As shown in
Referring back to the embodiment of
In some embodiments, the outlet 206 has mating surfaces configured to mate with mating surfaces of the accessory device 108. Mating surfaces on the outlet 206 may include a cylindrical peripheral surface 110. That is, the peripheral surface 110 of the outlet 206 may have a cylindrical shape. In other embodiments, the peripheral surface 110 of the outlet 206 may have another shape (e.g., elliptical, polygonal, etc.) Mating surfaces on the outlet 206 may also include an abutting axial end surface 112. That is, the end surface 112 of the outlet 206 may be shaped to abut a mating surface on the accessory device 108 (e.g., planar, sloping, notched, ridged, etc.).
Accordingly, the accessory device 108 may have a mating surface generally shaped to match the shape of the outlet 206. That is, the accessory mating surface may be complimentary in shape to the shape of the outlet 206.
In some embodiments, the twist-locking mechanism 106 may include guides 302, such as grooves, tabs, threads, detents, or the like, for engaging the accessory device 108. In some embodiments, the twist-locking mechanism 106 is a luer fitting. In an embodiment, the twist-locking mechanism 106 is configured to lock the accessory device 108 to the housing 104 by a relative rotation of the accessory device 108 and the housing 104 of less than 360 degrees. In other embodiments, more or less rotation is used to lock the accessory device 108 to the twist-locking mechanism 106. In alternate embodiments, the twist-locking mechanism 106 may be a male gender or a female gender twist-locking mechanism 106. Accordingly, the twist-locking mechanism 106 may be configured to engage an opposite gender twist-locking mechanism 202 disposed on the accessory device 108. In alternate embodiments, the twist-locking mechanism 106 and the opposite gender twist-locking mechanism 202 comprise one each of male and female luer fittings.
In some embodiments, the twist-locking mechanism 106 is configured to permanently lock the accessory device 108 to the housing 104. In alternate embodiments, the twist-locking mechanism 106 may be configured to removably lock the accessory device 108 to the housing 104. For example, a user may desire a first accessory device (e.g., a stirring device) to be locked to the housing 104 initially. Then, the user may desire the first accessory device to be removed and a second accessory device (e.g., an applicator, dropper, etc.) to be locked to the housing 104 afterwards, for application/dispensing.
In some embodiments, the dispenser 102 may include a cap 304 frangibly coupled to the housing 104 and sealing the outlet 206 of the reservoir 204 to prevent product from escaping the reservoir 204 prior to use. The cap 304 may be any type of device that is configured to seal the outlet 206 (e.g., a tab, a knob, a seal, a lid, etc.) and is configured to be removed (e.g., break off, etc.) from the outlet 206 upon application of a predetermined force. When the cap 304 is removed, the product is free to escape from the reservoir 204 through the outlet 206. In
In an alternate embodiment, the cap 304 may comprise an integral portion of the housing 104, which is snapped off at use. For example, the housing 104 may be produced (e.g., by injection molding or the like) such that a portion of the housing 104 is intended to be removed (e.g., broken off, twisted off, cut off, etc.) for dispensing product from the reservoir 204. In other words, the cap 304 may be molded as part of the housing 104.
In alternate embodiments, the cap 304 may be disposed on the outlet 206 of the reservoir 204. Additionally, the outlet 206 may be disposed on the twist-locking mechanism 106. In one example, the outlet 206 and the twist-locking mechanism 106 extend axially from the reservoir 104. In other embodiments, other configurations are used, as described herein.
In some embodiments, the dispenser may include a single unit-measure of product in the reservoir 204. The unit-measure of product may include any pre-determined measure of product for a particular application. The unit-measure of product may be, for example, a single dose of a medication (e.g., 5 milliliters of an antihistamine product), or a pre-measured application of a vitamin supplement (e.g., 1000 international units of a vitamin D supplement), or the like. In other embodiments, the unit-measure may be, for example a multi-dose regimen of a prescribed treatment, or the like.
In some embodiments, the reservoir 204 may be sealed at the end opposite the outlet 206. For example, the reservoir 204 may be sealed after filling the reservoir 204 with product, as will be discussed hereafter. As illustrated in
While
In an alternate embodiment, an accessory device 108 may have multiple twist-locking mechanisms. For example, the accessory device 108 may be configured to mate to multiple outlets of multiple reservoirs concurrently. This may allow the accessory device 108 to dispense product from multiple reservoirs concurrently, for example, mixing the product (e.g., epoxy, medicine, etc.) as it is dispensed.
In alternate embodiments, the reservoirs 504 and 506 may contain the same or different products. The outlet 206 is disposed on each reservoir 504 and 506 such that the products from the reservoirs 504 and 506 can be dispensed concurrently through the outlet 206.
For example, the reservoirs 504 and 506 may each contain a component that when mixed, form a unit measure of an epoxy or a medicine. The components remain isolated in the reservoirs 504 and 506 until they are evacuated concurrently through the outlet 206, mixing in the desired proportions. Thus, the evacuation of the components through the outlet 206 also dispenses a unit measure of mixed product. In one embodiment of this example, the accessory device 108 may comprise, for example, a static mixer to further mix the product during dispensing.
While the illustrations in
In some embodiments, the dispenser 602 has a housing 104 with a twist-locking mechanism 606 disposed thereon. The twist-locking mechanism 606 may be integral to the outlet 604 or disposed on the outlet 604, as shown in
Process 700 includes an operation 702, which represents a user selectively removing a frangibly coupled cap (e.g., cap 304) if it is present, from a housing (e.g., housing 104) by applying a predetermined force to the cap. For example, the predetermined force may be applied to a cap configured to break off of the housing upon receiving the predetermined force (e.g., bending and/or twisting force). Next, process 700 proceeds to operation 704, which represents engaging an accessory device (e.g., accessory device 108) with a twist-locking mechanism (e.g., twist-locking mechanism 106) disposed on the housing. At operation 706, the accessory device is mated to the outlet (e.g., outlet 206) of a reservoir (e.g., reservoir 204) configured to contain product to be dispensed. The accessory device is also locked to the housing using the twist-locking mechanism by this operation. Subsequently, at operation 708, the user dispenses a unit-measure of product from the reservoir by squeezing, pouring, or otherwise evacuating the product from the dispenser.
Process 800 includes an operation 802, which represents heating a first material (e.g., polyethylene, polypropylene, ethyl vinyl alcohol copolymer) to a first temperature of about 130 degrees Celsius. Next, process 800 proceeds to operation 804, which represents enclosing the first material in a mold. The mold comprises a shape to form a first body. The mold includes cavities and protrusions to form a reservoir (e.g., reservoir 204) for containing a unit-measure of a product to be dispensed, an outlet (e.g., outlet 206) disposed on the reservoir for dispensing the product from the reservoir, and a twist-locking mechanism (e.g., twist-locking mechanism 106) configured to engage an opposite gender twist-locking mechanism (e.g., opposite gender twist-locking mechanism 202) disposed on an accessory device (e.g., accessory device 108) and to mate the accessory device to the outlet of the reservoir while locking the accessory device to the housing. In some embodiments, the mold also includes cavities and protrusions to form a cap (e.g., cap 304) frangibly coupled to the first body and sealing the outlet to prevent product from escaping the reservoir through the outlet prior to use. Process 800 continues to operation 806, where, a mandrel is used to inflate the first material in the mold to form the first body. Operation 806 is followed by operation 808 where the first body formed of the first material is cooled to about 50 degrees Celsius. Following operation 808, at operation 810, and subsequent to the cooling of the first body formed of the first material, a mandrel is used to fill the first body with a unit-measure of a product (e.g., medicine, vitamins, or other product). After operation 810, process 800 continues with operation 812, where the first body is sealed (e.g., with another mold, with a crimping device, etc.) thereby forming the unit-measure dispenser with a unit-measure of product contained therein.
Although embodiments have been described in language specific to structural features and/or methodological acts, it is to be understood that the invention is not necessarily limited to the specific features or acts of the embodiments described. Rather, the specific features and acts are disclosed as illustrative forms of implementing the invention. For example, while embodiments are described having certain shapes, sizes, and configurations, these shapes, sizes, and configurations are merely illustrative. Also, while one example manufacturing process is described, dispensers according to this disclosure may be made using any other suitable manufacturing process.
This application is a continuation application of U.S. patent application Ser. No. 12/824,440 filed Jun. 28, 2010, the entire disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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Parent | 12824440 | Jun 2010 | US |
Child | 14263104 | US |