The present invention relates to dispensers and dispensing systems for bags.
Consumers and shoppers purchasing items, such as produce or other grocery items, often use bags to collect and carry those items. In many stores, the bags are stored in and dispensed from dispensers.
The present invention provides a novel and useful dispenser for bags. In one embodiment, the invention is a dispenser that includes one or more braking surfaces for contacting a portion of a wound roll of bags; two support arms configured to receive a wound roll of bags therebetween; at least one tab on each support arm configured to engage a core of the wound roll of bags and to provide an inward force against the wound roll of bags; and a separator positioned relative to the braking surface to separate an individual bag from the wound roll of bags. In addition, the two support arms are positioned relative to the one or more braking surfaces so as to allow the wound roll of bags to contact at least one of the braking surfaces when the core of the wound roll of bags is engaged by the tabs. The two support arms also are configured to swivel so that the wound roll of bags remains in contact with at least one of the braking surfaces as the wound roll of bags is depleted.
In another embodiment, the present invention is a dispensing system for dispensing individual bags from a wound roll of bags. In one embodiment, the dispensing system includes a wound roll of bags having a core and comprising a plurality of bags that are continuously and detachably connected. The dispensing system also includes a dispenser that includes a braking surface for contacting a portion of a wound roll of bags; two support arms configured to receive a wound roll of bags therebetween; at least one tab on each support arm configured to engage a core of the wound roll of bags and to provide an inward force against the wound roll of bags; and a separator positioned relative to the braking surface to separate an individual bag from the wound roll of bags. In addition, the two support arms are positioned relative to the braking surface so as to allow the wound roll of bags to contact the braking surfaces when the core of the wound roll of bags is engaged by the tabs. The two support arms also are configured to swivel so that the wound roll of bags remains in contact with at least one of the braking surfaces as the wound roll of bags is depleted. In the dispensing system, the tabs engage the core of the wound roll of bags, and a portion of the wound roll of bags contacts a portion of the braking surface.
The present invention may be better understood by reference to the description and figures that follow. It is to be understood that the invention is not limited in its application to the specific details as set forth in the following description and figures. The invention is capable of other embodiments and of being practiced or carried out in various ways.
These and other features, aspects, and advantages of the present invention are better understood when the following Detailed Description is read with reference to the accompanying drawings, wherein:
The use of reference characters with the same two ending digits as other reference characters to indicate structure in the present specification and drawings, without a specific discussion of such structure, is intended to represent the same or analogous structure in different embodiments. For example, and as further seen herein, the structures indicated by reference characters 108, 508, 608, 708, and 808 all indicate the separator of a bag dispenser in various embodiments of the present invention.
Embodiments of the present invention include bag dispensers and dispensing systems for a wound roll of continuously and detachably separable bags, and
Plate 102 has braking surface 103, which is positioned to have at least partial contact with a roll of bags when loaded in dispenser 100. In some embodiments having more than one plate 102, each plate 102 may have braking surface 103. In other embodiments having more than one plate 102, less than each plate 102 will have braking surface 103. In alternative embodiments, frame 106 may have braking surface 103 in addition to or in lieu of braking surface 103 on plate 102. As shown in
In the embodiment shown in
As shown in
Separator 108 can have various shapes and formations. As shown in
In addition, the position of separator 108 can be varied so long as it is positioned to engage and separate a bag being dispensed from the dispenser. In some embodiments, separator 108 may be located in close proximity to a loaded roll of bags. In some embodiments, separator 108 may be located about 0.5 to 1.0 inch from a roll of bags. In addition, the top of separator 108 may be in the same plane as the most immediate portion of the braking surface, as shown in
As shown in
As illustrated in
In addition, as illustrated in
Holder 119 (depicted as a crimp or bend in plate 102) engages wire 109 and attaches wire 109 to plate 102 in a manner that permits support arms 110 to swivel as described subsequently herein with respect to
In certain embodiments of the present invention, support arms 110 and spring coils 112 may be constructed of wire, such as stainless steel wire. In some embodiments, it is beneficial if the wire has an adequate combination of flexibility and force for the dispenser to function as described subsequently herein. Wire having a composition and hardness suitable for the manufacture of springs, such as music wire per ASTM Specification A228, which is available from suppliers such as United Wire Company, Inc. of New Haven, Conn., has been found to provide the adequate properties in some embodiments of the present invention.
In addition, the placement and number of spring coils 112 in dispenser 100 is a factor in providing the requisite inward force of the tabs 114. Although each set of spring coils is shown in
The dimensions of the components of the dispenser can vary based upon the parameters of rolls of bags to be used with the dispenser, but the dimensions should ensure that adequate force is applied to the roll of bags by the tabs as described herein. In certain embodiments, the default resting distance between the tabs is less than the width of the roll of bags for use with the dispenser. Although any dimensions that offer the functionality of the dispenser are within the scope of the present invention, approximate dimensional ranges for illustrative embodiments of the invention include the following with reference to the dimension characters of
S: 0.125″ to 0.1875″
T: 0.75″ to 1.25″
U: 0.75″ to 1.25″
V: 3″ to 5″
W: 3″ to 5″
X: 0.25″ to 0.75″
Y: 1″ to 2″
Z: 0.5″ to 2″
In one particular example, the dispenser may have the following dimensions: S=0.156″; T=1.03″; U=0.96″; V=4″; W=4.25″; X=0.5″; Y=1.38″; and Z=0.54″. Other embodiments may have proportions that are approximately relative to these dimensions.
As indicated, the dispenser of the present invention is for use with a roll of bags.
Although it will be readily apparent to a person having ordinary skill in the art that numerous types of bags may be used with dispenser embodiments of the present invention, some rolls of bags used with the present invention may have a plurality of continuously and detachably separable bags. An example of a roll of bags that can be used in the present invention is disclosed in U.S. Published Patent Application No. 2010/0316309 (U.S. patent application Ser. No. 12/813,695).
As an example of a roll of bags that may be used with dispensers of the present invention,
In order to load roll of bags 120 onto dispenser 100, with reference to
When a roll of bags 120 is loaded on the dispenser of the present invention, the roll of bags may be automatically centered with respect to separator 108, i.e., the roll of bags may be aligned in the left to right direction such that an optional center slit (not shown) on the bags in the roll is aligned with the dispenser's separator 108. This feature avoids the necessity of a user having to manually center the bags on the dispenser and eliminates centering errors. In addition, the support arms 110 and tabs 116 maintain the roll of bags 120 in a centered position, which prevents the roll of bags from undesirably wobbling or sliding as observed in other types of dispensers. Tabs 114 engagement with the core of the roll of bags also prevents the roll from undesirably “jumping” out of the dispenser when a hag is pulled by a user for dispensing, which has been found to occur in some other commercial dispensers (especially when the user pulls on the bag being dispensed with a large degree of force and the roll of bags is nearing depletion and has less mass). In addition, as a result of tabs 114 positioning roll of bags 120, roll of bags 120 may be automatically centered and positioned in the front to back direction within dispenser 100 due to the cradle shape of the plate 102 and the positioning by tabs 114.
With reference to
With reference to
In operation, the dispenser of the present invention may beneficially prevent or significantly diminish any overspin (or freewheeling) of the roll of bags by applying various braking forces to the roll of bags. First, a gravitational force provides a braking function. For instance,
In addition, because support arms 110 and, correspondingly, tabs 114 may be biased inwardly towards each other, there may also be an inward force exerted on each side of roll of bags 120 by tabs 114. In certain embodiments, this force may result from the resting (or default) position between tabs 114 being a lesser distance than the width of a loaded roll of bags 120. This force that is applied by tabs 114 may provide a braking mechanism that prevents or reduces overspin (or freewheeling) of roll of bags 120 during dispensing. In addition, as indicated above, this configuration may also permit a dispenser of the present invention to accommodate rolls of bags of various widths due to the possibility of tabs 114 being separable to varying degrees.
Dispensers of the present invention may provide a sufficient braking force to reduce or eliminate the roll of bags overspinning or freewheeling even as a roll of bags is depleted. This operation is advantageous over previous dispensers in which a roll of bags is more likely to overspin as the number of bags is diminished due to the decreased gravitational and frictional forces. As a result, partially-diminished rolls of bags prone to overspinning have been conventionally discarded prematurely when used with previous dispensers, thereby increasing costs and waste.
In particular, with dispensers of the present invention, such as shown in
However, as support arms 110 swivel toward braking surface 103 as roll of bags 120 is depleted, the inward force from tabs 114 is not diminished but instead remains constant. As a result, an adequate amount of force is applied to the roll of bags 120 to prevent overspin even as the bags are used. This function is advantageous over previous dispensers that have insufficient braking force as the number of bags is being diminished. In addition, although the mechanical advantage is decreased as the bags are depleted, the gravitational and frictional braking forces have diminished. As a result, the user may experience a nearly constant pull force to dispense a bag as the bags are depleted.
As discussed above, the bias force applied by tabs 114 to a roll of bags 120 in the present dispenser is a significant factor in the operation of the dispenser of the present invention. The force necessary to separate tabs in dispensers of the present invention relates to the amount of force applied to a roll of bags after being loaded. In some embodiments of the present invention, the inward force of tabs when engaged with the core of a loaded roll of bags is from about 0.5 pounds of pressure to about 2.0 pounds of pressure, which corresponds with a deflection of about 0.5 to about 2.0 inches of deflection of tabs in certain embodiments.
In addition, embodiments of the dispenser having a spring coil, and particularly a spring coil associated with each support arm such as spring coils 112 in
Tests confirm that dispensers of the present invention in which tabs provide an inward bias on a roll of bags beneficially decrease or eliminate the likelihood of the roll of bags overspinning or freewheeling. In particular, the force necessary to pull a bag forward on a roll of bags having a width of 3.75 inches was measured on multiple dispensers at two stages: (i) when the roll had a 7-inch diameter and weighed 4.39 pounds and (ii) after being partially depleted such that the roll diameter was reduced to 1.5 inches and the weight was reduced to 0.09 pounds. Three alternative dispensers were tested: (i) a commercial dispenser available in the market that is similar to the dispenser shown in FIG. 7 of U.S. Pat. No. 6,279,806, (ii) a dispenser of the present invention having the embodiment shown in
A greater requisite force to pull a bag forward indicates that a greater braking force exists on the roll of bags. With a greater braking force, the roll of bags is less likely to overspin or freewheel. Accordingly, as evidenced by the test results shown above, the invention embodiment tested provides an improved braking force on the roll of bags, thereby improving the dispensing process by diminishing overspinning as a roll of bags is depleted. In addition, the tested embodiment of the invention was the only dispenser tested in which the force required to pull a bag forward from the smaller roll was consistently greater than the weight of the smaller roll.
In addition, it was observed during the testing that the smaller roll of bags was likely to jump out of the cradle dispenser when a relatively quick motion was used to dispense a bag. In addition, the cradle dispenser lacked adequate resistance or braking force to consistently engage bags on the smaller roll on the separator. It was also observed that bags in the commercial dispenser were also likely to jump out of the dispenser if the bags were pulled quickly in an upward motion, which is a practical scenario for use in commercial settings. By contrast, these disadvantages were not observed with dispensers of the present invention.
The tendency for a depleted roll of bags to overspin and jump out of the other dispensers may be due in part to the increasing spin speed of the roll of bags as the bags become depleted. In particular, when a user pulls at a rate of 22 inches per second, a 7-inch diameter roll of bags will rotate at approximately 1 revolution per second. By contrast, when a 1.4-inch diameter roll of bags is pulled at the same rate, it will rotate at approximately 5 revolutions per second, which is nearly five times faster than the larger roll. This increased spin speed likely contributes to depleted rolls of bags overspinning or jumping from dispensers. However, with the configuration of the dispensers of the present invention, these unfavorable characteristics may be overcome.
For instance,
In the embodiment in
To further illustrate the scope of the present invention, another dispenser embodiment is shown in
As depicted in
As in previously described embodiments, support arms 510 are capable of swiveling in a direction to continually engage a roll of bags with braking surface 503 as the roll of bags is depleted. However, in contrast to the previously-described embodiments, dispenser 500 does not have any spring coils on support arms 510. Instead, as depicted in this embodiment, tabs 514 are biased inwardly solely by the bending or angling of support arms 510. Also, in this embodiment, as bags are being unwound from the roll for dispensing, the bags may pass through the open portion of frame 506 at the distal end of dispenser 500 as shown by the arrow. In this manner, frame 506 can also function as a guide channel for the bags being dispensed. To engage separator 508, the bag being dispensed may be pulled in a slightly upward direction.
For further illustration,
It will be evident to one of ordinary skill in the art that components illustrated in the various illustrative embodiments herein can be interchanged into other embodiments of the invention, just as separator 508 and 508′ in
Support arms 610 are attached to plate 602 by holders 619 and may be capable of swiveling in an up and down direction. Although support arms are depicted as formed from a single piece of wire, in other embodiments support arms 610 may be nonintegral to each other and each support arm 610 may be independently attached to plate 602. Tabs 614 are adjoined to the distal end of each support arm 610. In this embodiment, tabs 614 do not include an outer grasping tab to assist in separating tabs 614. In this depicted embodiment, separator 608 is a slot formed within plate 608′. In this embodiment, a user pulls the outermost bag on a loaded roll of bags through separator 608, which then aids in tearing the perforation on the series of bags to dispense a bag.
Unlike the three-sided cradle structure depicted in
Dispenser 800 includes wire 809 that forms support arms 810, spring coils 812, and tabs 814, which may be separately formed and attached to one another in alternative embodiments. Holders 819 attaches wire 809 to plate 802 in a manner that permits support arms 810 to swivel in a vertical direction. In addition, tabs 814 may be biased inwardly towards each other and have inner engagement tab 816 and outer grasping tab 818. Dispenser 800 also includes separator 808, which is shown as a tongue. As compared with dispenser 100 in
Although the present invention includes different shapes of the plates carrying the braking surface, the three-sided cradle structure offers more contact with a roll of bags and thereby provides a greater force to avoid overspin. In addition, these structures may advantageously provide for centering the roll of bags in the front and back direction of the dispenser and maintain and securing that position and any unwanted movement of the roll of bags.
The foregoing description of illustrative embodiments of the invention has been presented only for the purpose of illustration and description and is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Numerous modifications and adaptations thereof will be apparent to those of ordinary skill in the art without departing from the scope of the present invention.
It will be understood that each of the elements described above, or two or more together, may also find utility in applications differing from the types described. While the invention has been illustrated and described in the general context of bag dispensers, it is not intended to be limited to the details shown, since various modifications and substitutions can be made without departing in any way from the spirit and scope of the present invention. As such, further modifications and equivalents of the invention herein disclosed may occur to persons skilled in the art using no more than routine experimentation, and all such modifications and equivalents are believed to be within the spirit and scope of the invention as described herein.
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