The present disclosure generally relates to dispensers and, more particularly, pertains to hand-held dispensers for discharging viscous materials.
A variety of hand-held, manually operated dispensers are known for selectively dispensing thick, flowable viscous materials, such as paste-like extrudable materials in the form of gels, foams, adhesives, and the like. One area in which dispensers of the present disclosure have particular application is the food industry where pre-packaged charges of viscous food products, such as cheese, whipped topping, icing, and food condiments, are to be dispensed.
Many of these food product dispensers include a housing or body for replaceably receiving a flexible package of a food product to be dispensed. The dispenser typically has a dispensing end and a piston slideably mounted within the body. Dispensers of this type usually include a handle having a pivotably mounted trigger which is squeezed by a user to activate a piston advancing arrangement. Such piston advancing arrangement commonly includes an elongated rod that is advanced by a pawl mechanism linking the rod and the piston. One portion of the rod is adapted for contact with the piston and propels the piston as the user manipulates the trigger. As the piston is advanced, the food product is dispensed from the dispensing end.
To refill the dispenser with a new flexible package, the dispenser is disassembled and the new flexible package is inserted. While refiling the dispenser, residual food product at the dispensing end may spill out or be cleaned from the dispensing end. Accordingly, the residual food product is lost thereby increasing costs and refill frequency.
There remains a need for a dispenser that efficiently dispenses the food product such that little or no residual food product is lost or wasted when the dispenser is refilled. Through research and experimentation, the present inventors have developed the dispensers of the present disclosure that increase efficiency and reduce or eliminate the amount of residual food product that is lost when refilling the dispenser.
In one embodiment, the present disclosure relates to a dispenser for dispensing a viscous material contained in a flexible package. The dispenser includes a hollow body extending along a longitudinal axis with a first end having a handle assembly, an opposite second end including a plurality of dispensing valves, and a cavity configured to receive the flexible package. The handle assembly includes a trigger that can be actuated to move a piston into contact with the flexible package disposed in the cavity for engagement with the flexible package to force the viscous material from the flexible package. A diverter insert is positioned in the cavity and receives the viscous material from the flexible package as the piston moves and diverts the viscous material to the plurality of dispensing valves.
In another embodiment, a dispenser for dispensing a viscous product contained in a flexible package includes a hollow body extending along a longitudinal axis with a first end having a handle assembly, an opposite second end having a plurality of dispensing valves radially offset from the longitudinal axis, and a cavity configured to receive the flexible package. The handle assembly has a piston that is movable within the cavity for engagement with the flexible package. Actuation of a trigger causes movement of the piston to force the viscous material from the flexible package. A diverter insert is positioned in the cavity and configured to receive the viscous material from the flexible package as the piston moves. The diverter insert radially divert the viscous material to the plurality of dispensing valves.
In yet another embodiment, a dispenser for dispensing a viscous product contained in a flexible package includes a hollow body with a cavity extending along a longitudinal axis. The body has a first end with a handle assembly, an opposite second end with a plurality of dispensing valves radially offset from the longitudinal axis, a sidewall that extends between the first end and the second end and with an interior surface, and a wall member that extends radially inwardly from the interior surface into the cavity to divide the cavity into a first cavity portion that receives the flexible package and a second cavity portion. The wall member has a passage there through such that the first cavity portion is in fluid communication with the second cavity portion. The handle assembly has a piston movably disposed in the cavity for engagement with the flexible package such that actuation of a trigger causes movement of the piston to force the viscous material from the flexible package. A diverter insert is positioned in the second cavity portion and is configured to receive the viscous material from the flexible package as the piston moves. The diverter insert radially diverts the viscous material to the plurality of dispensing valves.
Various other features, objects and advantages of the invention will be made apparent from the following description taken together with the drawings.
The drawings illustrate modes presently contemplated of carrying out the present disclosure. In the drawings:
Depicted in
The body 18 has a first end 21, an opposite, threaded second end 22, and a sidewall 31 extending between the ends 21, 22. The sidewall 31 has an interior surface 32 and an opposite, exterior surface 33. A wall member 24 extends radially inwardly from the interior surface 32 into the cavity 19 to divide the cavity 19 into a first cavity portion 19a (e.g. package receiving cavity) and second cavity portion 19b (e.g. insert receiving cavity). The wall member 24 has a first wall surface 26 positioned next to the package receiving cavity 19a, an opposite second wall surface 27 positioned next to the insert receiving cavity 19b, and a passage 25 extending between the surfaces 26, 27 such that the package receiving cavity 19a is in fluid communication with the insert receiving cavity 19b. The passage 25 is sized to receive the fitment 23 as illustrated.
The body 18 includes a handle assembly 40 that is removably coupled to the first end 21 of the body 18 and is operated by an operator to dispense food product from the dispenser 10. The handle assembly 40 includes a fixed handle 41 integrally joined to a cap 42 that engages with the first end 21 of the body 18. The cap 42 has flanges 43 that extend parallel to the longitudinal axis 20, and each flange 43 includes a cutout 44 that receives a tab 28 projecting from the exterior surface 33 of the sidewall 31 to thereby couple the handle assembly 40 to the body 18. Specifically, the handle assembly 40 is coupled to the body 18 by elastically deforming the flanges 43 such that the tabs 28 are received into the cutouts 44. To decouple the handle assembly 40 from the body 18, the flanges 43 are pulled radially outwardly such that the tabs 28 are not disposed in the cutouts 44 and the handle assembly 40 can be pulled away from the body 18. In another contemplated embodiment, the handle assembly 40 can be coupled to the body 18 via a threaded connection.
The handle assembly 40 includes a trigger 46 pivotably attached to the fixed handle 41 such that the operator can pivot the trigger 46 into and between an open position (
An elongated reciprocating rod 50 is coupled to the trigger 46 and is mounted for axial movement along the longitudinal axis 20 in the package receiving cavity 19a as the trigger 46 is pivoted. A piston 52 is coupled to the rod 50 by a pawl mechanism (not shown) that permits the rod 50 and the piston 52 to be incrementally moved within the package receiving cavity 19a such that the piston 52 applies a pressure to the flexible package 14 to thereby dispense the food product.
The piston 52 has an extended portion 78 with an opening that receives the rod 58 and a bearing surface 54 which acts on the flexible package 14. The shape of the bearing surface 54 corresponds to the shape of the first wall surface 26 of the wall member 24. When the piston 52 is moved into close proximity with the wall member 24, the bearing surface 54 and first wall surface 26 sandwich the flexible package 14 when substantially all of the food product is forced from the flexible package and through the passage 25. Accordingly, little or no food product is trapped in the package receiving cavity 19a. In the example depicted in
The food product passing through the fitment 23 centered in the passage 25 in the wall member 24 is received into a diverter insert 70. The diverter insert 70 is retained in the insert receiving cavity 19b by a removable collar assembly 60 of the body 18 that is coupled to the second end 22 of the body 18. The collar assembly 60 includes a dispensing disc 62 having a plurality of one-way flexible dispensing valves 63. Each of the dispensing valves 63 allows the food product to exit from the dispenser 10. A cover 64 engages with the threaded second end 22 of the body 18 to hold the dispensing disc 62 in place. The cover 64 forces the dispensing disc 62 into contact with the diverter insert 70 such that a fluid tight seal is formed between the diverter insert 70 and the dispensing disc 62 and between the diverter insert 70 and the wall member 24. The dispensing disc 62 can include any number and size of dispensing valves 63. In the example depicted in
The collar assembly 60 also includes a spacing ring 61 disposed around the second end 22 of the body 18. The spacing ring 61 is removable and interchangeable with other spacing rings 61. It is contemplated that the spacing ring 61 can be imprinted with indicia to alert the operator as to what food product is loaded and dispensed from the dispenser 10. For example, the spacing ring 61 may include “SPECIAL SAUCE”, “KETCHUP” or “BBQ SAUCE” imprinted thereon. In other instances, the spacing ring 61 could be colored to correspond with the food product that is dispensed from the dispenser. For example, a red colored spacing ring 61 is used when ketchup is dispensed from the dispenser 10 and a yellow colored spacing ring 61 is used when mustard is dispensed from the dispenser 10.
The diverter insert 70 disposed in the insert receiving cavity 19b is configured to receive the food product passing through the passage 25 and divert the food product to each of the dispensing valves 63. The diverter insert 70 is centered on the longitudinal axis 20. As shown in
The chamber 74 has a first interior sidewall 75 that radially inwardly slopes from the inlet opening 72 toward the longitudinal axis 20 and terminates at a second interior sidewall 85 which radially outwardly slopes away from the longitudinal axis 20 and toward the outlet openings 81. The first interior sidewall 75 radially inwardly diverts the food product toward the longitudinal axis 20 and the second interior sidewall 85 radially outwardly diverts the food product toward the dispensing valves 63. The outlet openings 81 are each shaped such that food product is directed toward one of the dispensing valves 63. For example, as shown in
The outlet end 80 of the diverter insert includes a pair of alignment holes 88 that receive the alignment bosses 66 on the dispensing disc 62 to align the dispensing sections 83 with the dispensing valves 63. Proper alignment of the dispensing sections 83 and the dispensing valves 63 is important to ensure efficient and effective flow of the food product through the diverter insert 70 and to the dispensing valves 63. The dispensing sections 83 are in fluid communication with each other (e.g. there are no barrier structures between the dispensing sections 83).
An example operation of the dispenser 10 is described herein below, and a person of ordinary skill in the art will recognize that the operation of the dispenser 10 can vary.
To load the dispenser 10 with the flexible package 14, the handle assembly 40 is decoupled from the body 18 and the flexible package 14 is inserted into the package receiving cavity 19a and the fitment 23 is located within the passage 25. The handle assembly 40 is then coupled to the body 18 thereby confining the flexible package 14 in the package receiving cavity 19a.
To dispense the food product, the trigger 46 is squeezed towards the fixed handle 41 which results in axial movement of the rod 50 along the longitudinal axis 20. Accordingly, the rod 50 and the piston 52 is advanced incrementally within the packaging receiving cavity 19a due to frictional contact between the rod 58 and an opening in the pawl mechanism. When the trigger 46 is released, the force of spring 48 will cause the rod 50 to shift back away from the flexible package 14, and the piston 52 will decouple from the rod 50. The piston 52 remains in the same position until the trigger 46 is squeezed again. Repeated squeezing and releasing of the trigger 46 will enable the piston 52 to be moved toward the flexible package 14 until the food product is fully forced from the flexible package 14.
The initial movement of the piston 52 exerts a pressure on the flexible package 14 which will cause bursting of the second end wall 17 of the flexible package 14 at the location of the fitment 23. Further movement of the piston 52 compresses the flexible package 14 causing the food product to be forced out of the flexible package 14 and through the passage 25 defined in the wall member 24. The food product is then received into the chamber 74 of the diverter insert 70. The chamber 74 fills with food product, and after the chamber 74 is completely filled with food product, additional food product received into the chamber 74 causes food product to be diverted into the dispensing sections 83, which divert the food product toward one of the dispensing valves 63. The trigger 46 is repeatably squeezed to dispense the food product from the dispenser 10.
To reload or refill the dispenser 10 when the flexible package 14 is empty, the handle assembly 40 is decoupled from the body 18 so that the used flexible package 14 can be removed and a new flexible package 14 can be inserted into the package receiving cavity 19a. To reset the handle assembly 40, the piston 52 is moved along the rod 50 to its original position. Thereafter, the handle assembly 40 is recoupled to refilled body 18, as described above. While the new flexible package 14 is inserted into the package receiving cavity 19a, the food product in the chamber 74 is retained in the chamber 74 due to the vicious properties of the food product and the shape of the chamber 74. If for instance, the dispenser 10 is inverted to remove the used flexible package 14 the food product in the chamber 74 remains in the chamber 74 and does not spill out. As new food product is forced into the chamber 74, the residual food product in the chamber 74 is dispensed through the dispensing valves 63. As such, food product in the diverter insert 70 is not wasted or lost when the dispenser 10 is refilled.
The present inventors have found that the dispenser 10 and the diverter insert 70 of the present disclosure greatly reduces the amount of food product which must be cleaned/removed from the dispenser 10 each time the dispenser is refilled. In conventional dispensers, an amount of residual food product is often trapped below the piston and above the dispensing opening due to the piston not fully compressing the flexible package and dispensing the food product there from. Accordingly, when the nearly emptied flexible package is removed from the dispenser the residual food product is trapped in the flexible package and/or in the dispenser between the piston and the dispensing holes. This residual food product is often placed in the trash or cleaned from the dispenser prior to a new flexible package being added to the dispenser. In contrast, the dispenser 10 of the present disclosure minimizes or eliminates the amount of residual food product that is wasted. Accordingly, the dispensing efficiency of the dispenser 10 of the present disclosure is greater than conventional dispensers. The diverter insert 70 of the present disclosure increases the flow rate of the food product between the flexible package 14 and the dispensing valves 63 and reduces buildup of large particles that may normally collect in at the sides or corners of conventional dispensers with conventional nozzles.
In the present disclosure, certain terms have been used for brevity, clarity and understanding. No unnecessary limitations are to be inferred therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different systems, apparatuses and method steps described herein may be used alone or in combination with other systems, apparatus and method steps. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the appended claims. Each limitation in the appended claims is intended to invoke interpretation under 35 USC § 112(f), only if the term “means for” or “step for” are explicitly recited in the respective limitation.