Dispensing adhesive in a bookbinding system

Information

  • Patent Grant
  • 6732777
  • Patent Number
    6,732,777
  • Date Filed
    Wednesday, May 9, 2001
    23 years ago
  • Date Issued
    Tuesday, May 11, 2004
    20 years ago
Abstract
Systems and methods of dispensing adhesive in a bookbinding system are described. Sheets may be bound into bound text bodies having respective spines exposed for adhesive application and characterized by multiple length dimensions and multiple thickness dimensions. In one aspect, a sheet binding system comprises an adhesive dispenser that is configured to dispense across the thickness dimension of a text body spine solid sheet adhesive having one of multiple effective widths that is sized to correspond substantially to the length dimension of the text body spine. In accordance with this approach, books of different lengths (or heights) may be readily bound with solid sheet adhesive that may be contained within a single, replaceable cartridge housing.
Description




TECHNICAL FIELD




This invention relates to systems and methods of dispensing adhesive in a bookbinding system.




BACKGROUND




Today, a variety of different bookbinding systems can deliver professionally bound documents, including books, manuals, publications, annual reports, newsletters, business plans, and brochures. A bookbinding system generally may be classified as a commercial (or trade) bookbinding system that is designed for in-line manufacturing of high quality volume runs or an in-house (or office) bookbinding system designed for short “on-demand” runs. Commercial bookbinding systems generally provide a wide variety of binding capabilities, but require large production runs (e.g., on the order of thousands of bindings) to offset the set-up cost of each production run and to support the necessary investment in expensive in-line production equipment. Office bookbinding systems, on the other hand, generally involve manual intervention and provide relatively few binding capabilities, but are significantly less expensive to set up and operate than commercial bookbinding systems, even for short on-demand production runs of only a few books.




In general, a bookbinding system collects a plurality of sheets (or pages) into a text body (or book block) that includes a spine and two side hinge areas. The bookbinding system applies an adhesive to the text body spine to bind the sheets together. A cover may be attached to the bound text body by applying an adhesive to the side hinge areas or the spine of the text body, or both. The cover of a typical commercial soft cover book generally is attached to the text body spine. The covers of hardcover books and some soft cover “lay flat” books, on the other hand, typically are attached to the side hinge areas of the text body and are not attached to the text body spines (i.e., the spines are “floating”).




SUMMARY




The invention features novel systems and methods of dispensing adhesive in a bookbinding system. In accordance with this inventive scheme, books of different lengths (or heights) may be readily bound with solid sheet adhesive that may be contained within a single, replaceable cartridge housing.




In one aspect, the invention features a system for binding sheets into bound text bodies having respective spines exposed for adhesive application and characterized by multiple length dimensions and multiple thickness dimensions. The system comprises an adhesive dispenser that is configured to dispense across the thickness dimension of a text body spine solid sheet adhesive having one of multiple effective widths that is sized to correspond substantially to the length dimension of the text body spine.




Embodiments in accordance with this aspect of the invention may include one or more of the following features.




The adhesive dispenser may be configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine. The solid sheet adhesive segments may have different widths or the same width. In some embodiments, the adhesive dispenser may be configured to dispense at least one solid sheet adhesive independently of the other solid sheet adhesive segments. For example, the adhesive dispenser may include a roller system for dispensing the multiple segments of solid sheet adhesive. The roller system may include a drive shaft supporting multiple drive rollers. The adhesive dispenser also may include a motor for driving the drive shaft. A clutch may be disposed between a pair of drive rollers to enable one or both drive rollers of the drive roller pair to be driven selectively by the motor.




An adhesive quantity interrogator may be configured to obtain indications of the length of each solid sheet adhesive segment remaining in a plug-in cartridge housing. A controller may be configured to transmit a warning message when any of the solid sheet adhesive segments is nearly spent.




In some embodiments, the adhesive dispenser is configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine simultaneously. In other embodiments, the adhesive dispenser is configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine sequentially. For example, the adhesive dispenser may be configured to position a plug-in cartridge housing containing a roll of solid sheet adhesive at multiple locations along the length dimension of the text body spine.




In some embodiments, the adhesive dispenser comprises a width cutter for cutting solid sheet adhesive to an effective width substantially corresponding to the length dimension of the text body spine. The adhesive dispenser also may include a length cutter for cutting the solid sheet adhesive to a length at least as large as the thickness dimension of the text body spine. In this embodiment, the adhesive dispenser may be configured to advance the solid sheet adhesive beyond the location cut by the width cutter, and to cut across the solid sheet adhesive with the length cutter to prepare a clean leading edge for a subsequent sheet binding. The adhesive dispenser may include a waste reservoir that is configured to store excess solid sheet adhesive that has been cut by the width cutter.




The invention also features a method of binding sheets into bound text bodies.




Other features and advantages of the invention will become apparent from the following description, including the drawings and the claims.











DESCRIPTION OF DRAWINGS





FIG. 1

is a diagrammatic side view of a bookbinding system.





FIG. 2A

is a diagrammatic perspective view of a text body formed by collecting and aligning a plurality of sheets.





FIG. 2B

is a diagrammatic end view of the spinal portion of a text body formed by registering sheets with respect to two datum edges so that variations in sheet width dimension are accommodated in the spine edge of the text body.





FIG. 3

is a flow diagram of a method of binding sheets into a bound text body.





FIG. 4A

is a diagrammatic perspective view of an adhesive dispensing system containing multiple segments of solid sheet adhesive, and a text body to be bound.





FIG. 4B

is a diagrammatic perspective view of the adhesive dispensing system of

FIG. 4A

dispensing multiple segments of solid sheet adhesive across the thickness dimension of the text body spine, tacking the dispensed solid hot melt adhesive to the text body spine, and cutting the tacked adhesive to a length that is at least as large as the thickness dimension of the text body spine.





FIG. 4C

is a diagrammatic perspective view of the adhesive dispensing system of

FIG. 4A and a

preformed, segmented solid hot melt adhesive tacked to the text body spine.





FIG. 5

is a diagrammatic perspective view of the adhesive dispensing system of

FIG. 4A

dispensing one of the multiple segments of solid sheet adhesive across the thickness dimension of a text body and tacking the dispensed solid hot melt adhesive segment to the text body spine.





FIG. 6

is a diagrammatic perspective view of an adhesive dispensing system cutting an un-segmented solid sheet adhesive to a width corresponding to the length dimension of a text body spine, dispensing the cut adhesive across the thickness dimension of the text body spine, and tacking the dispensed adhesive to the text body spine.





FIG. 7A

is a diagrammatic front view of a cover with two strips of pressure sensitive adhesive applied to areas corresponding to the side hinge areas of a bound text body.





FIG. 7B

is a diagrammatic end view of the cover of

FIG. 7A

being folded over a bound text body.





FIG. 7C

is a diagrammatic end view of an open bound book with a floating spine formed by attaching the cover of

FIG. 7A

to the bound text body of FIG.


7


B.





FIG. 8

is a diagrammatic front view of a cover with a single strip of pressure sensitive adhesive applied to an area corresponding to the spine and side hinge areas of the bound text body of FIG.


7


B.





FIG. 9

is a diagrammatic front view of a cover with multiple strips of pressure sensitive adhesive applied to an area corresponding to the spine and side hinge areas of the bound text body of FIG.


7


B.











DETAILED DESCRIPTION




In the following description, like reference numbers are used to identify like elements. Furthermore, the drawings are intended to illustrate major features of exemplary embodiments in a diagrammatic manner. The drawings are not intended to depict every feature of actual embodiments nor relative dimensions of the depicted elements, and are not drawn to scale.




Referring to

FIG. 1

, in one embodiment, a bookbinding system


10


includes a printer


12


and a finisher


14


. Bookbinding system


10


may be implemented as a desktop or office bookmaking system designed to satisfy on-demand bookbinding needs. Printer


12


may be a conventional printer (e.g., a LaserJet® printer available from Hewlett-Packard Company of Palo Alto, Calif., U.S.A.) that includes a supply tray


16


that is configured to hold a plurality of sheets (e.g., paper sheets), and a print engine


18


that is configured to apply markings onto the sheets received from supply tray


16


. Finisher


14


includes a sheet collector


20


and a bookbinder


22


. Bookbinder


22


includes a sheet binder that is configured to bind the text body sheets to one another, and a cover binder that is configured to attach a cover to the bound text body. In operation, sheets are fed from supply tray


16


to print engine


18


, which prints text, pictures, graphics, images and other patterns onto the sheets. The printed sheets are fed to sheet collector


20


, which collects and aligns the sheets into a text body


24


with an exposed spine bounded by two exposed side hinge areas. The text body


24


is conveyed to bookbinder


22


. The sheet binder binds the sheets of text body


24


, and the cover binder attaches a cover to the bound text body to produce a bound book


26


with a floating spine or an attached spine.




Referring to

FIGS. 2A and 2B

, text body


24


includes a plurality of sheets and is characterized by a front end


28


, two sides


30


,


32


and a spinal area (or spine)


34


, which is located opposite to front end


28


. Spine


34


is bounded by two side hinge areas


36


,


38


. Text body


24


may be characterized by a length (or height) dimension


40


, a width dimension


42


, and a thickness dimension


44


. As shown in

FIG. 2B

, the spinal area exposed for adhesive penetration may be increased before adhesive is applied by registering and aligning text body sheets


54


with respect to two datum edges. In particular, sheets


54


preferably are aligned with reference to front end


28


of text body


24


and one of the two text body sides


30


,


32


so that variations in sheet dimensions are accommodated in the text body width dimension


42


of spinal area


34


. As a result, the spinal surface area exposed for adhesive penetration is greater than if all of the sheets


54


were registered and aligned with respect to spine edge


34


. Upon cooling, the hot melt adhesive re-solidifies and binds the sheets


54


into a bound text body. A variety of different adhesive compositions may be used to bind the text body sheets, including a conventional paper-backed hot melt sheet adhesive that may be dispensed from a roll and may be obtained from Minnesota Mining and Manufacturing Company (3M), of St. Paul, Minn., United States.




Referring to

FIG. 3

, in one sheet binding embodiment, text body


24


may be bound as follows. An adhesive dispensing system dispenses across the thickness dimension of text body spine


34


solid hot melt sheet adhesive having one of multiple effective widths sized to correspond substantially to the length dimension


40


of text body spine


34


(step


60


). A spot heater tacks the dispensed adhesive to the text body spine (step


62


). The adhesive dispensing system cuts the adhesive to a length that is at least as large as the thickness dimension of text body spine


34


, leaving a preformed solid hot melt adhesive tacked to text body spine


34


(step


64


). An adhesive heater heats the preformed solid hot melt adhesive to a temperature at or above the melting temperature of the adhesive (step


66


). The melted adhesive conforms to the exposed surface features of spinal area


34


and flows into spaces between the ends of sheets


54


. An adhesive former forms the melted adhesive to text body spine


34


(step


68


). An adhesive cooler cools the formed adhesive until the adhesive re-solidifies to bind the text body sheets into a bound text body (step


70


). The resulting bonds between text body sheets


54


are greater than the bonds that would have been formed had the sheets been registered and aligned at spine edge


34


. Next, a cover is attached to the bound text body to form a bound book with a floating spine or an attached spine (step


72


).




As mentioned above, bookbinding system


10


is configured to bind books of different lengths (or heights) with solid sheet adhesive that may be contained within a single, replaceable cartridge housing. In particular, bookbinding system


10


is configured to assemble text body


24


from sheets of any one of many different sizes (e.g., A5, B5, U.S. Letter, Executive, and A4 sized sheets) and to apply solid sheet adhesive to text body spine


34


to bind the assembled sheets into a bound text body having any one of many different book sizes.




Referring to

FIGS. 4A-4C

, in one embodiment, an adhesive dispensing system


80


includes a cartridge housing


82


that includes a supply spool system


84


supporting a roll of a paper-backed solid hot melt sheet adhesive system


86


. Cartridge housing


82


may plug into a corresponding receptacle in bookbinder


22


of finisher


14


. The hot melt adhesive is dispensed between a pair of opposed roller systems


88


,


90


, which draw the hot melt adhesive from supply spool system


84


. Adhesive dispensing system


80


also includes a spot heater


92


that is configured to heat one or more localized areas of the hot melt adhesive to a temperature that is sufficient to tack the adhesive to text body spine


34


. Spot heater


92


includes an elongated clamp


94


that supports one or more exposed spaced-apart heating elements (e.g., conventional heating strips or resistive wires). The spacing between heating elements may be on the order of 1-4 cm. A cutting wheel


96


is configured to traverse a cutting edge of a cutter bar


98


and, thereby, cut the hot melt adhesive to a length that is at least as large as the thickness dimension


44


of text body spine


34


.




As shown in

FIG. 4A

, solid sheet adhesive system


86


is segmented into two separate adhesive segments


100


,


102


. In one embodiment, each adhesive segment


100


,


102


is formed from the same hot melt adhesive composition disposed on separate paper backing strips. In this embodiment, solid sheet adhesive segments


100


,


102


have different widths (w


1


, w


2


; see

FIG. 4B

) so that text body spines of two different widths (i.e., w


1


and w


1


+w


2


) may be bound. For example, a solid sheet adhesive system


86


having adhesive segments


100


,


102


with respective widths of 9 inches and 2 inches may be used to bind sheets having any one of the following dimensions: 8.5 inches by 11 inches, 6 inches by 9 inches, and 7 inches by 9 inches. In other embodiments, solid sheet adhesive system


86


may include multiple adhesive segments of the same unit width. In these embodiments, the unit width of the adhesive segments may be selected so that one or more adhesive segments may be applied simultaneously to text body spine


34


to provide composite sheet adhesives with effective widths sized to correspond to the multiple different text body spine lengths to be bound.




Supply spool system


84


includes two separate spooling mechanisms that are configured to rotate independently of each other so that adhesive segments


100


,


102


may be dispensed independently of each other. In one embodiment, roller systems


88


,


90


include pairs of respective rollers


104


,


106


and


108


,


110


, which cooperate to dispense one or both of adhesive segments


100


,


102


. In particular, rollers


104


and


108


cooperate to dispense adhesive segment


100


, and rollers


106


,


110


cooperate to dispense adhesive segment


102


. In this embodiment, roller system


88


is supported by a drive shaft, which is coupled to a drive motor, and the rollers


108


,


110


of roller system


90


operate as idler rollers. A clutch


112


(e.g., an electromagnetic clutch) is configured to selectively engage roller


106


with roller


104


and to selectively disengage roller


106


from roller


104


so that either both rollers


104


,


106


are driven simultaneously or only roller


104


is driven.




In another embodiment, one drive motor may be coupled at each end of the drive shaft to drive, with each motor being configured to drive a respective one of rollers


104


,


106


.




In other embodiments, a single drive motor may be coupled to a common grit roller that cooperates with multiple pinch rollers to dispense multiple adhesive segments from adhesive dispensing system


80


. For example, in an embodiment in which solid sheet adhesive system


86


includes multiple adhesive segments of the same unit width, a solenoid-actuated pinch roller (or wheel) may be associated with each adhesive segment and configured to selectively hold the respective adhesive segment in and out of contact with the driving grit roller. In this way, one or multiple adhesive segments may be dispensed to provide a composite sheet adhesive with an effective width that substantially corresponds to the length dimension


40


of text body spine


34


.




In another embodiment, rather than having multiple adhesive segments of unit width, adhesive dispensing system


80


may include a single adhesive segment of unit width. In this embodiment, the adhesive segment may be positioned at multiple locations along the length dimension


40


of text body spine


34


so that a series of adhesive strips may be dispensed sequentially over text body spine


34


. The resulting series of adhesive strips may have a combined effective width that substantially corresponds to the length dimension


40


of text body spine


34


.




Referring to

FIGS. 4B and 4C

, adhesive dispensing system


80


may be used to bind a text body having a length corresponding to the combined effective width (w


1


+w


2


) of both adhesive segments


100


,


102


. In this application, adhesive dispensing system


80


initially is brought into contact with a clamping system (not shown) that holds text body


24


in place. Clutch


112


is engaged so that roller systems


88


,


90


may dispense both hot melt adhesive segments


100


,


102


across text body spine


34


to a desired length, which typically is at least as large as thickness dimension


44


. In one embodiment, an optical sensor may be configured to trigger a controller to stop drive rollers


104


,


106


upon detection of when the leading edges of hot melt adhesive segments


100


,


102


have passed over text body spine


34


by a desired distance. After hot melt adhesive segments


100


,


102


have been disposed over text body spine


34


, spot heater


92


clamps hot melt adhesive segments


100


,


102


to text body spine


34


and cutting wheel


96


cuts hot melt adhesive


78


to the desired length. Spot heater


92


holds hot melt adhesive segments


100


,


102


in place while the adhesive segments are being cut and applies sufficient heat and pressure to tack each of the adhesive segments to text body spine


34


at one or more locations. After hot melt adhesive segments


100


,


102


have been tacked in place, the heating elements of spot heater


92


may be turned off and adhesive dispensing system


80


may be withdrawn (FIG.


4


C). The tack bonds hold the resulting preformed hot melt adhesive segments


100


,


102


to text body spine


34


with sufficient force to prevent the preformed hot melt adhesive


114


from becoming displaced during subsequent processing steps and to prevent the sheets of text body


24


from moving.




As shown in

FIG. 5

, adhesive dispensing system


80


may be used to bind a text body having a length corresponding to the width (w


1


) of adhesive segment


100


. In this application, clutch


112


is not engaged so that roller systems


88


,


90


may dispense only hot melt adhesive segment


100


across text body spine


34


to a desired length.




Referring to

FIG. 6

, in another embodiment, an adhesive dispensing system


120


includes a cartridge housing


122


that includes a supply spool


124


supporting a roll of an un-segmented, paper-backed solid hot melt sheet adhesive


126


. Cartridge housing


122


may plug into a corresponding receptacle in bookbinder


22


. The hot melt adhesive is dispensed between a pair of opposed rollers


128


,


130


, which draw the hot melt adhesive from supply spool


124


. Adhesive dispensing system


120


also includes a spot heater


132


that is configured to heat one or more localized areas of the hot melt adhesive to a temperature that is sufficient to tack the adhesive to text body spine


34


. Spot heater


132


includes an elongated clamp


134


that supports one or more exposed spaced-apart heating elements (e.g., conventional heating strips or resistive wires). The spacing between heating elements may be on the order of 1-4 cm. A width cutting wheel


136


may be positioned at different locations along a support rod


138


to cut the hot melt adhesive to a width that corresponds substantially to the length dimension


40


of text body spine


34


. Excess hot melt adhesive


139


that is cut by width cutting wheel


136


is collected in a waste reservoir


140


of cartridge housing


122


. A length cutting wheel


142


is configured to traverse a cutting edge of a cutter bar (not shown) and, thereby, cut the hot melt adhesive to a length that is at least as large as the thickness dimension


44


of text body spine


34


. Cutter wheel


137


, in turn, cuts the corresponding excess hot melt adhesive such that the cut edge corresponds to the length of the edge cut by length cutting wheel


142


. In this embodiment, after sheet adhesive


126


has been dispensed, tacked in place and cut to length, adhesive dispensing system


120


is configured to retract the solid sheet adhesive behind cutting wheel


136


to prepare a clean leading edge for a subsequent sheet binding. Length cutting wheel


136


may be positioned for the next text body to be bound, or parked at a position beyond the width of adhesive roll


126


.




The resulting preformed hot melt adhesive


114


may be processed to bind text body


24


by a compact, multi-function sheet binder, as described in U.S. Ser. No. 09/776,251, filed Feb. 3, 2001. The multi-function sheet binder is configured to melt the preformed hot melt adhesive


114


, form the melted adhesive, and actively cool the formed hot melt adhesive.




A cover may be attached to the resulting bound text body as follows.




Referring to

FIGS. 7A-7C

, in one embodiment, a solid pressure sensitive adhesive film is applied to a cover


148


as two strips


150


,


152


in cover areas


154


,


156


that correspond to side hinge areas


36


,


38


of text body


24


. Pressure sensitive adhesive strips


150


,


152


are spaced apart by a width dimension


158


that is at least as wide as the thickness dimension


44


of text body spine


34


. As shown in

FIG. 7B

, cover


148


is aligned with respect to the same datum edges used to align the sheets of text body


24


, cut to size, and folded over the bound text body


24


. Cover


148


preferably is scored along a pair of score lines


160


,


162


to allow cover


148


preferentially to fold over spinal area


34


of text body


24


. Pressure is applied to cover areas


154


,


156


to activate pressure sensitive adhesive strips


150


,


152


and, thereby, attach cover


148


to text body


24


. As shown in

FIG. 7C

, the resulting perfectly bound book


26


has a floating spine that enables the book


26


to lay flat when opened.




As shown in

FIGS. 8 and 9

, text body


24


may be bound to cover


148


with an attached spine construction by applying a solid pressure sensitive adhesive film to a cover area


164


that corresponds to text body spine


34


. The solid pressure sensitive adhesive film may be applied as a single continuous strip


166


over cover areas


154


,


156


, and


164


(FIG.


8


), or in a series of multiple strips


168


,


170


,


172


over cover areas


154


,


156


, and


164


(FIG.


9


).




As used herein, “pressure sensitive adhesives” refer to a class of adhesive compositions that are applied with pressure and generally do not undergo a liquid to solid transition in order to hold materials together. Pressure sensitive adhesives may be solvent-free natural or synthetic resins characterized by the rapid wetting of a surface to form an adhesive bond upon contact with the surface under pressure.




As explained above, in some embodiments, the replaceable cartridge housings for the solid hot melt sheet adhesives are configured to plug into one or more respective receptacles in bookbinder


22


of finisher


14


. In these embodiments, bookbinder


22


may be configured to obtain automatically an indication of the length of solid sheet adhesives remaining within each of the plug-in cartridge housings


74


,


142


. Bookbinder


22


also may be configured to replace automatically an exhausted adhesive dispenser with a new adhesive dispenser of an adhesive stack that has been loaded into bookbinder


22


based upon a signal received from a sensor. After each of the loaded adhesive dispensers has been exhausted, bookbinder


22


may display a notice indicating that another adhesive dispenser stack should be loaded into the system. In embodiments in which multiple segments of adhesive are dispensed from a replaceable cartridge housing, bookbinder


22


may include an adhesive quantity interrogator that is configured to obtain indications of the remaining length of each of the adhesive segments contained within the cartridge housing. A controller may be configured to transmit a warning message when any of the solid sheet adhesive segments in the replaceable cartridge housing is nearly spent. Further details regarding systems and methods for obtaining indications of the lengths of adhesive remaining within a replaceable cartridge housing may be obtained from U.S. patent application Ser. No. 09/837,648, filed Apr. 18, 2001, by Akinobu Kuramoto et al., and entitled “DETERMING WHEN ADHESIVE IN A REPLACEABLE ADHESIVE DISPENSER IS NEARLY SPENT.”




Other embodiments are within the scope of the claims.



Claims
  • 1. A bookbinding system for binding sheets into bound text bodies having respective spines exposed for adhesive application and characterized by multiple length dimensions and multiple thickness dimensions, the system comprising:a sheet collector configured to assemble a text body from multiple sheets; and an adhesive dispenser positioned to receive an assembled text body from the sheet collector and configured to dispense across the thickness dimension of the spine of the received text body solid sheet adhesive having one of multiple effective widths sized to correspond substantially to the length dimension of the spine of the received text body.
  • 2. The system of claim 1, wherein the adhesive dispenser is configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine.
  • 3. The system of claim 2, wherein the adhesive dispenser is configured to dispense solid sheet adhesive segments of different widths.
  • 4. The system of claim 2, wherein the adhesive dispenser is configured to dispense solid sheet adhesive segments of the same width.
  • 5. The system of claim 2, wherein the adhesive dispenser is configured to dispense at least one solid sheet adhesive segment independently of the other solid sheet adhesive segments.
  • 6. The system of claim 5, wherein the adhesive dispenser comprises a roller system for dispensing the multiple segments of solid sheet adhesive.
  • 7. The system of claim 6, wherein the roller system comprises a drive shaft supporting multiple drive rollers.
  • 8. The system of claim 7, wherein the adhesive dispenser comprises a motor for driving the drive shaft, and a clutch disposed between a pair of drive rollers enables one or both drive rollers of the drive roller pair to be driven selectively by the motor.
  • 9. The system of claim 2, further comprising an adhesive quantity interrogator configured to obtain indications of the length of each solid sheet adhesive segment remaining in a plug-in cartridge housing.
  • 10. The system of claim 9, further comprising a controller configured to transmit a warning message when any of the solid sheet adhesive segments is nearly spent.
  • 11. The system of claim 2, wherein the adhesive dispenser is configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine simultaneously.
  • 12. The system of claim 2, wherein the adhesive dispenser is configured to dispense multiple segments of solid sheet adhesive along the length dimension of the text body spine sequentially.
  • 13. The system of claim 12, wherein the adhesive dispenser is configured to position a plug-in cartridge housing containing a roll of solid sheet adhesive at multiple locations along the length dimension of the text body spine.
  • 14. The system of claim 1, wherein the adhesive dispenser comprises a width cutter for cutting solid sheet adhesive to an effective width substantially corresponding to the length dimension of the text body spine.
  • 15. The system of claim 14, wherein the adhesive dispenser further comprises a length cutter for cutting the solid sheet adhesive to a length at least as large as the thickness dimension of the text body spine.
  • 16. The system of claim 15, wherein the adhesive dispenser is configured to advance the solid sheet adhesive beyond the location cut by the width cutter, and to cut across the solid sheet adhesive with the length cutter to prepare a clean leading edge for a subsequent sheet binding.
  • 17. The system of claim 14, wherein the adhesive dispenser comprises a waste reservoir configured to store excess solid sheet adhesive cut by the width cutter.
  • 18. The system of claim 16, wherein the adhesive dispenser is configured to automatically advance the solid sheet adhesive beyond the location cut by the width cutter, and to automatically cut across the solid sheet adhesive with the length cutter to prepare a clean leading edge free of any cuts by the width cutter for a subsequent sheet binding.
  • 19. The system of claim 1, wherein the solid sheet adhesive dispensed by the adhesive dispenser comprises a hot melt adhesive, and further comprising a heater configured to melt the hot melt adhesive.
  • 20. The system of claim 19, further comprising a cover binder configured to attach a cover to the text body.
  • 21. The system of claim 1, wherein the adhesive dispenser is configured to automatically dispense the solid sheet adhesive across the thickness dimension of the spine of the received text body without manual assistance.
  • 22. The system of claim 15, wherein the length cutter is configured to automatically cut the solid sheet adhesive without manual assistance.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application relates to the following co-pending applications, each of which is incorporated herein by reference: U.S. patent application Ser. No. 09/721,549, filed Nov. 24, 2000, by Robert L. Cobene et al., and entitled “SYSTEMS AND METHODS OF ATTACHING A COVER TO A TEXT BODY;” U.S. patent application Ser. No. 09/776,251, filed Feb. 3, 2001, by Robert L. Cobene et al., and entitled “SYSTEMS AND METHODS OF BINDING A TEXT BODY;” and U.S. patent application Ser. No. 09/837,648, filed Apr. 18, 2001, by Akinobu Kuramoto et al., and entitled “DETERMING WHEN ADHESIVE IN A REPLACEABLE ADHESIVE DISPENSER IS NEARLY SPENT.”

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WO 8909129 Oct 1989 WO