The invention relates to the field of fluid dispensers, in particular manually operated dispensers of a type which include a reservoir and which for example dispense single shots of fluid from an outlet and into a container to be filled.
In many organisations, for example in industry, in large kitchens and in large hotels where many rooms need to be cleaned regularly, small containers, such as easily portable bottles, are frequently refilled with cleaning and sanitising liquids from bulk containers held at a filling station. The dispenser is typically of the type described in EP 0868137. This describes a manually operated dispenser for dispensing measured single shots of fluid from a reservoir into a container positioned beneath the outlet. The containers being filled are typically labelled or coloured, in order to indicate the liquid which they should contain. There are obvious risks of errors here, that a liquid might be filled into a container for which it was not intended, particularly when many people frequently visit a filling station. Simple colour coding systems, whilst helpful, do not remove the possibility of human error.
Attempts have been made to overcome this problem by electronic automated filling systems, but these tend to be very complex, involving for example the reading of bar code labels. Such systems are expensive, they require expert set-up and maintenance and are prone to the occurrence of faults.
The present invention seeks to provide a mechanically operated dispensing apparatus which is simple, dependable and low-cost, and which permits the dispensing of a specific liquid into a specific purpose-made container, whilst, at the same time, minimising the risk of inadvertent filling of containers intended for other liquids and the risk of spillages.
According to the present invention, there is provided a dispensing apparatus for delivering fluid to a container, the apparatus comprising:
container holding means for receiving in use a container having a fill port and a container identifier key, the container holding means including mechanical keying means arranged to permit a container with a predetermined identifier key to be completely inserted to a refill position in the container holding means,
a dispensing outlet for delivering fluid to the fill port of a container at the refill position,
fluid delivery means for delivering fluid to the dispensing outlet,
an actuation member movable from a start position and operatively linked to the fluid delivery means to cause the fluid delivery means to deliver fluid in response to movement of the actuation member from the start position,
a dispensing lock having a first position in which it blocks movement of the actuation member from the start position, and a second position in which it permits movement of the actuation member,
release means for releasing the dispensing lock including a movable release member which is moved by a container, during its insertion into the refill position in the container retention means, so as to release the dispensing lock by bringing the dispensing lock to the second position, thus enabling fluid to be delivered.
The mechanical keying means preferably comprises one or more keying elements of predetermined shape and configuration, said elements being arranged for cooperation with a predetermined container identifier key having one of more keying elements of corresponding shape and configuration, thereby permitting the complete insertion of the container into the container holding means.
In this manner it is possible for the container holding means to allow the full and complete insertion of a certain type of container whilst blocking the insertion of other types, i.e. types which do not carry a specific identifier key. The specific container identifier key of a container intended for complete insertion into the container holding means is typically configured to cooperate in a mating manner with the mechanical keying means of the container holding means. Preferably either the mechanical keying means or the container identifier key includes an array of projections or an array of recesses or a combination of the two for cooperation with a corresponding mating array of projections and/or recesses on the other of these two parts.
Preferably the movable release member is arranged to be moved by a container during substantially complete insertion of the container into the container holding means. Preferably, the movable release member is located at an end region of a slot of the container holding means, the slot serving to receive a correctly inserted container, so that the container makes contact with and moves the movable release member at the end of its travel in the slot, during insertion.
Preferably the movable release means is a pivotally mounted bar member having a first portion arranged for interaction with an inserted container and a second portion arranged for interaction with the dispensing lock means. The movable release member is preferably arranged to move in a plane which is substantially in line with the insertion path of the container as it is inserted into the container holding means and in the case where the holding means takes the form of a slot, then substantially in line with the centre-line of the slot.
The movable release member is preferably mounted on a portion of the dispensing apparatus and is furthermore preferably located, in use, above a region in close proximity to the furthest point of travel into the apparatus of a fully inserted container.
The first portion of the movable release member is preferably located in close proximity to the container holding means. The first portion of the movable release member is more preferably located in close proximity to the furthest point of travel into the container holding means of a fully inserted container.
The movable release member has preferably an elongate shape and is more preferably substantially “T” shaped i.e. substantially in one plane. The movable release member is preferably mounted so as to extend substantially entirely in a vertical or near vertical plane. The first portion and the second portion are preferably at substantially opposite ends of the movable release member and the pivot which supports the movable release member is preferably positioned between the two ends. The movable release member preferably pivots about a substantially horizontal axis, the axis being preferably substantially perpendicular to the insertion direction of the container.
The dispensing lock means preferably has one movable locking member, or more preferably two movable locking members, which, in one position act to block movement of the actuation member i.e. plunger and thereby prevent actuation of the piston, and in a second position, permit the actuation member to move in response to an externally applied force.
Preferably the, or each of the, movable locking members is a pivotally mounted rocking arm which is capable of rotation between said first and second positions in response to movement of the release means.
The fluid delivery means preferably includes a working chamber and a piston means, the working chamber being selectively communicable with a fluid supply i.e. tank or reservoir within the apparatus and the dispensing passage. The working chamber can be of any convenient shape but will typically take the form of a cylinder or a cylinder of circular cross-section i.e. for cooperation with a circular piston.
Typically either the piston means or the boundary wall of the working chamber i.e. the cylinder, will be movable relative to the dispensing apparatus, whilst the other will be fixed. Either one or the other is then preferably actuable in response to movement of the actuation member to pressurise fluid in the working chamber for delivery to the dispensing passage.
The actuation member is preferably at least partially exposed to the exterior of the apparatus. The actuation member is preferably a plunger which is arranged for movement independently of the piston (or working chamber/cylinder, cylinder wall, whichever is movable), said actuation member being movable in response to an externally applied force i.e. when depressed by an operator, to move the piston and thereby pressurise the fluid in the working chamber and deliver fluid from the dispensing passage.
The actuation member may take other forms such as a button or lever to which force can be applied by an operator.
It is envisaged that the present invention will be used with any suitable shape, size and type of container with a port suitable for refilling the container and a container identifier key suitable for use with the present dispensing apparatus. It is also envisaged that the containers for use with the dispensing apparatus of the present invention may also include aspects of other recognition systems such as colour, shape etc. to visually assist the operator before he makes an attempt at inserting a container into the dispensing apparatus.
An embodiment of the invention will now be described by way of example, with reference to the accompanying drawings, in which:—
The fluid dispensing apparatus shown in FIGS. 1 to 7 has a fixed frame structure in the form of an enclosed housing 30, 34 and a bottle retainer 2 including a back plate 6 which is either joined or unitary with the housing 30, 34. The housing 30, 34 and bottle retainer 2 are shown mounted on a vertical wall 40, e.g. a building wall. The housing generally has a top box 34 which carries a removable or refillable reservoir (not shown) of fluid to be dispensed, and a lower housing portion 30 in which the dispensing mechanism is located. The lower housing portion 30 is located above a dispensing outlet 18, through which fluid being dispensed is delivered into the filling port 13 of a container located beneath the outlet 18.
The reservoir of fluid to be dispensed (not shown) is arranged within the top box 34 and passage 33 is arranged between the reservoir and the dispensing outlet 18. Suitable piping arrangements, including valves, are shown in EP-A-868137. A pump comprising a cylinder 26 and piston 25, which together define a working chamber 29, is connected through a common inlet/outlet passage 32 to passage 33. The piston 25 is slidably arranged within the cylinder 26 where it is capable of reciprocal movement. The piston 25 is attached to a piston stem 24 of a piston sleeve 23. The piston sleeve 23 slidably surrounds the cylinder 26.
The piston stem 24 is an axial projection attached to the centre of a radially extending flange 23a within the piston sleeve 23. The flange 23a is located towards the outer end of sleeve 23 and is attached to the inner wall of the sleeve.
A plunger 20 is slidably arranged on the outside of the piston sleeve 23, towards the outer end thereof. The piston sleeve 23, with its piston stem 24, are slidable relative to the plunger 20.
As can be seen in FIGS. 4 to 7, the plunger 20 is a cup-shaped component with a cylindrical portion, an end cap 20a, a bearing surface 20b at one end and a flange 22 at its other end. The plunger 20 is slidingly mounted on the outside of piston sleeve 23 and is also arranged to slide within an aperture 30d in the front wall of the housing 30. The plunger flange 22, being of greater diameter than the aperture 30d ensures that the plunger cannot be removed from the front wall of the housing and therefore serves to define an outwards end position of the plunger 20 when this is not depressed into the dispensing apparatus (e.g. as in
The bottle retainer 2 consists of the two forwardly projecting arms 2, 2′ which are attached to the back plate 6, forming a slot-like opening 19 into which a bottle 1 can be inserted. The arms 2, 2′ carry rails 21, 21′ which are arranged to cooperate with corresponding slots 1a, 1b in the bottle 1.
The bottle retainer 2 carries mechanical keying means in the forms of an arrangement of projections at the base of slot-like opening 19 of retainer 2 for cooperation with an appropriately keyed bottle, as for example described in greater detail in the European patent application EP0675073. A bottle which is intended to be insertable into the retainer 2 carries recesses in positions corresponding to the projections at the bottom of opening 19, whereon other bottles cannot be fully inserted into the base of opening 19, which means they cannot reach the refill position. The recesses on the bottle therefore serve as the bottle identifier key and whether or not this matches the projections at the base of opening 19 determines whether a particular bottle type can be fully inserted into a particular dispenser.
Alternatively, the rails 21, 21′ can each carry a shaped formation which serves as the mechanical keying means of the retainer 2. In this case a bottle 1 which is intended to be insertable into the retainer 2 carries at the bottom of the slots 1a, 1b formations intended for mating cooperation with the mechanical keying formations of arms 2, 2′. The mechanical keying formations can be designed to allow the insertion into the retainer of a particular type of bottle which carries a corresponding mating container identifier key and to block the insertion of other bottles which do not carry the appropriate identifier key.
As can be seen from
A substantially “T” shaped movable release member 3 is illustrated in
As can be seen in
The horizontal upper portion 3b of the member 3 has two end portions 7, 7′ between which the approximately vertical lower portion 3a is attached to form the “T” shape configuration. As can be seen in FIGS. 4 to 7, end portions 7, 7′ project substantially laterally from the upper portion 3b and into apertures 30b in the rear of the lower housing portion 30. The end portions 7, 7′ serve as contact points which contact respective recesses (not shown) on heels 15, 15′ at the end of two respective rocking arms 9, 9′. The rocking arms 9, 9′ are disposed substantially horizontally, one at either side of the plunger/piston/ cylinder assembly, and each has a latch 10, 10′ which projects inwardly (towards the plunger) at an inclined nose portion 10a thereof. The nose portion has the end surface 10d of the latch 10, 10′ to one side and facing outwards (relative to the centre of the dispenser) and to the other side an inward facing surface 10b which is inclined to the axis of its arm 9. The end surfaces 10d of latches 10, 10′ are oblique relative to the longitudinal direction of the arms 9, 9′ and therefore also to the rear faces of the heels 15, 15′ and are furthermore also provided with flat portions 10c which extend substantially perpendicular to the longitudinal direction of the arms 9, 9′ and which are arranged for engagement with latch plate bearing surfaces 16a to be described below. The heels 15, 15′ of the rocking arms 9, 9′ are arranged to pivot on pivots 30a of the housing 30 so as to be capable of moving in a substantially horizontal plane. Pivots 30a are in the form of elongated ridges 30a, extending substantially vertically, for co-operation with respective elongate indentations 15b of heels 15, 15′.
As can be seen from the figures, the pivots 30a of the heels 15, 15′ are not aligned with the centres of the heels 15, 15′ but are offset to one side, i.e. inwardly. With no bottle inserted, then under the influence of compression springs 14, 14′ which are arranged to act on the heels 15, the rocking arms 9, 9′ will adopt the rest position illustrated in
Also illustrated is a substantially annular latch plate 16, extending substantially perpendicular to the plunger/ piston/cylinder axis, and having apertures 16b, the bearing surfaces 16a against which the compression spring 14, 14′ acts and a rim 16c which maintains the position of the springs 14, 14′ on the latch plate. The latch plate 16 is mounted against shoulder 23b on the outer surface of piston sleeve 23. The springs 14, 14′ are normally under compression so as to tend to push the latch plate 16 away from the associated heels 15, 15′. The plunger 20 acts on the piston sleeve 23 and latch plate 16 so that, when the plunger 20 is pushed into the apparatus, it moves the piston sleeve 23/latch plate 16 towards the heels 15, 15′ over the outside of cylinder 26.
The apertures 16b are large enough to receive the end portions of the latches 10, 10′ of the rocking arms 9, 9′. This permits the latch plate when moved by the plunger in line with the plunger/piston/ cylinder axis to pass over the rocking arms 9, 9′, when the latches 10, 10′ of the rocking arms are in alignment with latch plate apertures 16b. The plunger 20 is arranged to act, through the plunger flange face 22a, against the latch plate 16 (as shown in
The springs 14, 14′ act to push the piston 25 out of the piston cylinder 26 (through latch plate 16, shoulder 23b, sleeve 23, stem 24), so as to draw a shot of liquid from the reservoir, through passages 33 and 32, and into the working chamber 29 bounded by piston 25 and cylinder wall 26.
Between the flange 23a of the piston sleeve 23 and a bearing surface 20b of the plunger is arranged a plunger compression spring 27 which acts so as to urge the plunger 20 away from the piston sleeve 23 and therefore piston 25. This spring 27 is, however, weaker than the springs 14, 14′ so that spring 27 is not able to push the piston 25 against the force of the springs 14, 14′.
The operation of the dispensing apparatus is as follows.
Incidentally, a readiness indicator 31 mounted on one of the latch plate 16, protrudes forwardly through an aperture 30c in the front wall of the housing, so that an operator can see that the dispenser is ready to dispense.
When the operator depresses the plunger 20, the plunger pushes the piston sleeve 23, the latch plate 16, the piston stem 24 and piston 25 into the dispenser, thus delivering the contents of the working chamber 29 through the inlet/outlet passage 32 to the dispenser outlet 18.
At the same time, whilst the working chamber 29 begins to fill when the operator is no longer depressing plunger 20, the plunger quickly moves back out of the dispenser under the force produced by plunger spring 27. Whilst spring 27 is weaker than the main springs 14, it is sufficiently strong to relatively quickly move the plunger away from the end of piston sleeve 23. This contrasts with the relatively slower movement of the piston sleeve out of the dispenser under the force of main springs 14 as these springs are working to refill the working chamber 29. As the plunger 20 reaches its final outward position of travel under the influence of plunger spring 27, then the plunger flange 22 will make contact with and pass over latches 10, 10′, nudging them slightly outwards in the process. The fully outward position of the plunger is illustrated in
As the indent portions 22b, 22b′ only extend a certain distance inwards from the outer edge of the flange 22, they therefore include an end wall. As the latches 10, 10′ move back inwards, once the flange 22 has passed, then they move down the indent portions 22b, 22b′ until stopped from travelling further inwards by the position adopted by heels 15. In this condition, which is illustrated in
From the condition illustrated in
If the bottle 1 is left in its fully inserted position, then it would be possible for the operator to depress, once again, the plunger and dispense another dose of fluid into the bottle. However, if the bottle 1 is moved out of the dispenser, i.e. backwards from its fully inserted position, then the condition of the dispenser will change from that which is illustrated in
Number | Date | Country | Kind |
---|---|---|---|
02252051.4 | Mar 2002 | EP | regional |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US03/06458 | 3/4/2003 | WO |