Dispensing apparatus

Information

  • Patent Grant
  • 6422421
  • Patent Number
    6,422,421
  • Date Filed
    Friday, July 28, 2000
    23 years ago
  • Date Issued
    Tuesday, July 23, 2002
    21 years ago
Abstract
A pizza sauce dispensing apparatus that includes a base, a motor mounted within the base, a pump mounted to the base, a container of sauce mounted on the base, a removable conduit connecting the container and the pump, a valve removably mounted to the container, a nozzle, another removable conduit between the pump and the nozzle, a nozzle switch, a bracket for storing the nozzle when not in use, an electrical control circuit for programming the apparatus to dispense sauce as a function of pizza size, a sauce addition switch and a sauce subtraction switch, and an electrical path including two metal posts and wire from the base to the nozzle switch. The parts having the sauce path are removable and washable even though some of the parts include an electrical path which typically cannot be immersed in water. The result is an efficient, relatively inexpensive apparatus.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a dispensing apparatus and more particularly to a food dispensing apparatus which is efficient, reliable and effective.




2. Description of the Related Art




Food dispensing devices are well known in the art. For example, single and multiple condiment dispensing devices, usually with under-counter condiment bags and a carbon dioxide tank to power the devices, are currently on the market. With such devices dispensing nozzles are located above the counter for use by consumers or by professional food preparers.




There are also dispensers for such food products as pizza sauce. These include a nozzle having the shape of a ladle. The handle for the ladle includes a sauce conduit which empties into the ladle, and there is an operating switch, also attached to the handle, to activate the compressed gas which forces the sauce from a sauce container to the ladle when the switch is activated. Other nozzles for pizza sauce dispensing include those having a spoodle base. These may be suspended from flexible overhead hoses so as to leave counter space free for food items. Counter top devices including the spoodle nozzle base, a flexible hose, a base unit with a pump and a motor and a sauce container mounted on the base have all appeared in the marketplace, but each such device has undesirable shortcomings.




The above described devices have, however, a number of desirable features when compared to dispensing food items manually. For example, they provide reproducible, consistent portions, and they provide for faster food preparation. They also tend to be more sanitary, there is less spoilage and waste, and less counter space is used for equipment. Nevertheless, there is a need for more reliable and efficient structures than those which now exist.




BRIEF SUMMARY OF THE INVENTION




The difficulties encountered by previous systems have been overcome by the present invention.




What is described here is a dispensing apparatus comprising a base, a motor operatively connected to the base, a pump operatively connected to the base, a conduit adapted to connect to the pump and a container of product to be pumped, a nozzle operatively connected to the pump and being movable between a storage position and a dispensing position, a second conduit for connecting the pump and the nozzle, an electrical conducting wire adapted to connect the motor to a source of power, a first switch connected to the electrical line adapted to control power from a source and a bracket removably mounted to the base for mounting the nozzle when the nozzle is in the storage position and for controlling leakage of product from the nozzle. The invention is disclosed in another manner by providing a dispensing apparatus comprising the base, the motor, the pump, the first conduit, the nozzle, the second conduit, the electrical conducting wire, the first switch and a monitoring element operatively connected to the motor for indicating the number of revolutions made by the pump. The invention also includes a dispensing apparatus comprising the base, the motor, the pump, the first conduit, the nozzle, the second conduit, the electrical conducting wire, the first switch, a container for storing the product to be pumped, a valve having a valve seat, an element movable between open and closed positions, and a biasing element, the valve being removably connected to the container and the movable element being biased to the closed position, and an end portion on the first conduit for biasing the valve element to its open position. Further the invention may be described as a dispensing apparatus comprising the base, the motor, the pump the first conduit, the nozzle, the second conduit, the electrical conducting wire, the first switch where the switch is connected to the nozzle and is movable therewith an electrical path connecting the second conduit and operatively connected to the switch and the motor, the electrical path including two metal rods and electrical wire.




An object of the present invention is to provide a dispensing apparatus which is reliable and relatively inexpensive. A further aspect of the present invention is to provide a dispensing apparatus which is efficient and which utilizes a minimum number of parts for ease of handling. Another aim of the present invention is to provide a dispensing apparatus which is easy to disassemble and clean and thereafter reassemble. Still a further advantage of the present invention is to provide a dispensing apparatus with an electrical path that is effective in operation and yet the apparatus may be immersible in water without damage. Still another object of the present invention is to provide a dispensing apparatus which includes an inexpensive and effective shut-off valve structure, a simple but accurate mechanism for metering the dispensing product and a bracket for cleanly cradling the dispensing nozzle when it is not in use.




A more complete understanding of the present invention and other objects, aspects, aims and advantages thereof will be gained from a consideration of the following description of the preferred embodiments read in conjunction with the accompanying drawings provided herein.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS





FIG. 1

is a front isometric view of the food dispensing apparatus of the present invention.





FIG. 2

is an exploded front isometric view, partially broken away, of the food dispensing apparatus shown in FIG.


1


.





FIG. 3

is a front isometric view of the motor and mounting plate of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 4

is an exploded rear isometric view of the motor and mounting plate shown in FIG.


3


.





FIG. 5

is an exploded rear isometric view of the pump of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 6

is an enlarged rear elevation view of the inner housing of the pump shown in FIG.


5


.





FIG. 7

is an enlarged rear elevation view of the outer housing of the pump shown in FIG.


5


.





FIG. 8

is an enlarged top plan view of the pump shown in FIG.


5


.





FIG. 9

is a sectional view of a connector used in the food dispensing apparatus shown in FIG.


2


.





FIG. 10

is an exploded front isometric view of a sauce hose and two adapters used to connect a food container and a pump of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 11

is a rear exploded isometric view of a valve of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 12

is an enlarged sectional view of the valve shown in FIG.


11


.





FIG. 13

is an elevation view of a spring retainer taken along line


13





13


of FIG.


12


.





FIG. 14

is a sectional elevation view of a variation of the valve shown in FIG.


11


.





FIG. 15

is an isometric view of a combination spring and retainer of the valve illustrated in FIG.


14


.





FIG. 16

is a front exploded isometric view of a nozzle, a nozzle handle, an outer hose, an inner hose and a connector block of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 17

is a front sectional view of the nozzle assembly shown in FIG.


16


.





FIG. 18

is a side elevation view, partially broken away, of the nozzle assembly shown in

FIGS. 16 and 17

.





FIG. 19

is an enlarged sectional view of an outer hose adapter shown in FIG.


16


.





FIG. 20

is an enlarged sectional view of an inner hose adapter shown in FIG.


16


.





FIG. 21

is an enlarged isometric view of the connector block shown in FIG.


16


.





FIG. 22

is a top plan view of the connector block shown in FIG.


21


.





FIG. 23

is a bottom plan view of the connector block shown in FIG.


21


.





FIG. 24

is a sectional elevation view taken along line


24





24


of FIG.


22


.





FIG. 25

is a sectional elevation view taken along line


25





25


of FIG.


23


.





FIG. 26

is an isometric view of the nozzle and the nozzle handle shown in FIG.


16


.





FIG. 27

is an elevation view of the nozzle shown in FIG.


26


.





FIG. 28

is a partial elevation view of a variation of the nozzle shown in

FIGS. 26 and 27

.





FIG. 29

is a rear isometric view of a bracket of the food dispensing apparatus shown in

FIGS. 1 and 2

.





FIG. 30

is an enlarged elevation view of the bracket shown in FIG.


29


.





FIG. 31

is a diagrammatic elevation view of an automated food dispensing apparatus.











DETAILED DESCRIPTION OF THE INVENTION




While the present invention is open to various modifications and alternative constructions, the preferred embodiments shown in the drawings will be described herein in detail. It is understood, however, that there is no intention to limit the invention to the particular forms disclosed. On the contrary, the intention is to cover all modifications, equivalent structures and methods, and alternative constructions falling within the spirit and scope of the invention as expressed in the appended claims.




The food dispensing apparatus of the present invention has a number of beneficial features. The apparatus has a minimum number of parts for cost savings in production and to enhance handling when assembling and disassembling sections of the apparatus. The apparatus is also easy to assemble and disassemble to facilitate washing; the food path must typically be washed on a daily basis. Thus, the hoses from the food container to the pump and from the pump to the nozzle are easily removed and are water safe. To allow this, the apparatus includes a self-closing valve so that food in the container does not inadvertently spill out. Also, the electrical path to the nozzle is easily engaged and disengaged and is also fully immersible in water without malfunction. Further, the food holding container may be removed easily from the apparatus and put within a refrigeration unit every night. The pump itself is also easily disassembled for washing. Again, the number of parts are minimized so as to reduce the likelihood of parts being misplaced or lost. The apparatus also includes a mechanism to easily count motor revolutions down to a quarter rotation so that food may be accurately dispensed and the amount dispensed may be reproduced time after time. In addition, controls are provided which specifically address pizza sauce dispensing so that different size pizzas may be easily handled, and variations in sauce amounts for each size may be easily accommodated.




Referring now to

FIG. 1

, there is illustrated a food dispensing apparatus


10


having a base


12


in the form of a stainless steel metal enclosure, a container


14


of food product to be dispensed, a pump


16


, a first or supply conduit


18


communicating the product in the container


14


with the pump


16


, and a second or dispensing conduit


20


communicating the pump


16


and a nozzle


22


. The nozzle


22


is movable between a storage or at rest position where it is supported by a bracket


24


at the front of the base and a dispensing position when an operator holds the nozzle by a handle


26


over a location, usually in front of the base, where food product


28


is situated. A first switch


30


on the nozzle handle


26


may be used to activate the pump. Another switch


32


mounted on the base offers an alternative means for activating the pump.




Referring now to

FIGS. 1

,


2


,


3


and


4


, the base


12


includes a front slanted wall


34


, a back wall


36


, left and right side walls


38


,


40


, a bottom wall


42


and a flat top wall


44


. A motor


46


is mounted within the base to the right side wall


40


. Mounting is facilitated with a wall block


48


. A motor shaft


50


is connected to a pump shaft


52


, which when assembled extends beyond the right side wall


40


to engage the pump


16


, for causing the pump to operate when the motor is activated.




Counting motor revolutions to ensure the feature of consistent and reproducible dispensing amounts is accomplished by a disk


54


,

FIG. 4

, having four openings


56


,


58


,


60


and


62


. The disk is fixed to the pump shaft


52


and attached to the motor shaft


50


by any suitable means, such as threaded fasteners (not shown). An electrical component


64


comprising a light source and a photo sensor is mounted to the wall block


48


to operate with the disk, and is connected to control circuitry


66


,

FIG. 2

, mounted to the back wall


36


of the base. As the disk rotates with the motor shaft and pump shaft, light from the light source of the electrical component


64


will energize the photo sensor every time light passes through one of the openings


56


,


58


,


60


and


62


of the disk


54


. In this way, each revolution of the motor causes four light pulses to be received by the photo sensor. Each pulse creates a signal that is transmitted to a counter in a programmable control circuitry


66


. Thus, counting revolutions to a quarter turn is easily accomplished in a simple, economical and reliable manner. Once the programmed number of revolutions have been signaled, the control circuitry switches the motor off.




A seal


68


is provided around the pump shaft


52


where it passes through the right side wall of the base. Two electrical pins


70


,


72


made of stainless steel are also mounted to the wall block


48


and these also extend through the right wall


40


of the base


12


. Seals


74


and


76


are mounted to the wall block


48


around the pins


70


,


72


respectively, to prevent moisture from getting inside the base. Four threaded fasteners


78


,


80


,


82


,


84


, four spacers


86


,


88


,


90


,


92


and four nuts


94


,


96


,


98


,


100


are provided to secure the motor and the wall block. An additional four threaded fasteners


102


,


104


,


106


,


108


pass through the wall block


48


and the side wall


40


of the base to mount the motor and block assembly to the base. A power cord


110


,

FIG. 1

, is connected to the motor and allows energy from a wall socket (not shown) to activate the motor. The cord is connected to the control circuitry and the motor in the usual fashion.




The motor


46


is preferably a direct current type and has a one-eighth horse power rating. Such motors may be purchased from Flolo Electric of Calumet City, Ill. Electrical terminals


112


,


114


are attached to threaded ends


116


,


118


of the electrical pins


70


,


72


, respectively. Washers


120


,


122


, lock washers


124


,


126


and nuts


128


,


130


which engage the electrical pins are provided to make electrical contacts between the pins and electrical wires


132


,


134


. The wires


132


,


134


lead back to the control circuitry


66


.




A switch


136


,

FIG. 1

, is connected to the control circuitry for controlling the speed of rotation of the motor


46


. The switch may be in the form of a variable resistor. This allows an operator, for example, who is new to the dispensing apparatus to run the motor in a slow mode until he/she reaches a comfort level that allows the speed of the motor to be increased.




Referring now to

FIGS. 5-8

, the pump


16


is illustrated in more detail. The pump includes an inner housing


138


, an outer housing


140


and an impeller


142


. The outer housing


140


includes an opening


144


for receiving the impeller. The impeller is mounted to the pump shaft


52


,

FIG. 4

, and the pump shaft extends through an opening


146


in the inner housing


138


. A shaft seal


148


is provided to prevent leakage through the opening


146


. A casing seal


150


is provided to fit into a recess


151


about the opening


144


and prevents leakage between the inner and outer housings. An impeller pin


152


is connected to the impeller and the impeller slips over the pump shaft


52


so that the pin is received by a slot


153


in the shaft. In this manner the rotational force of the shaft is transferred to the pin which then drives the impeller.




The inner housing


138


has two vertically disposed cylindrical openings


154


,


156


relating to the electrical path to be described below. The outer housing also has two vertically disposed cylindrical openings, an input opening


158


and an output opening


160


. Both of these openings


158


,


160


communicate with the impeller opening


144


. The input opening is in communication with the food product in the container


14


and the output opening is in communication with the nozzle


22


. The inner housing has four corner openings


162


,


164


,


166


,


168


and the outer housing has four aligned corner openings


170


,


172


,


174


,


176


. The two sets of four corner openings allow the pump to be mounted to the base in a simple and effective manner.




When discussing the motor and block in relation to

FIGS. 3 and 4

above, the four threaded fasteners


102


,


104


,


106


,


108


projected through the wall block


48


and the right wall


40


of the base. Fitted to each of these fasteners is a two headed connector such as the connectors


186


,


188


,


190


,


192


, FIG.


2


. These connectors, exemplified by the connector


186


,

FIG. 9

, are generally cylindrical in shape and each includes a first threaded end portion


194


, an opposite second threaded end portion


196


and a wrench receiving a flattened middle portion


198


. The first end portion


194


is threaded to the fastener


102


. Each of the other connectors mates with one of the remaining fasteners


104


,


106


,


108


in the same way. The connectors not only fasten the motor


46


and the wall block


48


to the base but they provide mounting studs over which the pump is mounted. For example, the two aligned sets of openings of the inner and outer housings


162


,


164


,


166


,


168


and


170


,


172


,


174


,


176


, respectively, fit over the connectors


186


,


188


,


190


,


192


which are tightly threaded to the threaded fasteners


102


,


104


,


106


,


108


, respectively.




Four additional threaded fasteners


178


,


180


,


182


,


184


,

FIG. 5

, are provided, each with a knurled knob, such as the knobs


202


,


204


,


206


,


208


, to threadedly engage to second end portions of each of the connectors, such as second end portion


196


. The fastener and knob combinations are provided to allow quick and easy manual disassembly of the inner and outer pump housings and the impeller to allow all of the parts of the pump to be washed; as can be appreciated, the pump is part of a food path from the container


14


to the nozzle


22


and must be washed regularly. Retainer rings, such as the ring


210


, are attached to each of the additional threaded fasteners


178


,


180


,


184


,


186


so that when the housings are disengaged from one another and from the base, the additional fasteners remain with the outer housing


140


and do not become lost or misplaced.




Two additional openings


212


,


214


, horizontally disposed, are provided in the inner housing


138


to receive the electrical pins


70


,


72


, respectively. These pins intersect the vertical cylindrical openings


154


,


156


so that rods plugged into the openings


154


,


156


will engage the pins


70


,


72


as will be explained below. The preferable material for the inner and outer housings is Delrin, a trademark of DuPont for one of its synthetic resins commonly used in food handling equipment. Delrin may also be used for the wall block


48


. Sealing rings


216


,


218


are provided in the vertical openings


158


,


160


of the outer housing


140


to prevent seepage of food product during use of the dispensing apparatus. A locking pin


220


is also provided. The pin slips into a hole


222


in the outer housing


140


. The pin has a flat region


224


facing the vertical opening


160


and an adapter


226


, as shown in

FIG. 20

, to be described later, may be inserted into this opening


160


. An annular recess


228


in the outer surface of the adapter


226


aligns with the pin. The flat region does not interfere with the adapter


226


when inserted into the opening


160


. But when the pin is rotated, the flat region


224


moves away and is replaced with the usual rounded circumference of the pin. This expanded geometry engages the recess


228


and provides a lock of the adapter


226


in the opening


160


. Since the pump creates a high pressure in the opening


160


, the “output” of the pump, the lock ensures that the adapter


226


is not blown out of the opening


160


. The pin has a head portion


227


which extends beyond the outer housing


140


for gripping by an operator.




The pump


16


and the container


14


are bridged by the supply conduit


18


. The supply conduit includes a valve adapter


230


,

FIG. 10

, a hose


232


and a pump adapter


234


. The container


14


has an opening


236


,

FIG. 2

, near its bottom which is used to receive a valve assembly


238


. The valve assembly


238


comprises a housing


240


,

FIGS. 11-13

, having a central opening


242


. Three grooves


244


,


246


,


248


are provided for receiving O-ring seals


250


,


252


,


254


, respectively. The valve assembly


238


includes a threaded downstream outer surface


256


and a flange


258


. An outer seal


260


is provided to abut against the flange. An upstream portion of the housing has a smooth outer surface


262


. The valve assembly is mounted to the container


14


by having the valve assembly placed within the container. The housing is inserted into the container opening


236


such that the threaded downstream outer surface


256


extends outside the container. The valve assembly is retained by a nut


264


threaded onto the threaded downstream outer surface


256


and tightened against the container wall


14


so as to squeeze the container wall between the nut


264


on the outside and the seal


260


and flange


258


on the inside.




Within the central opening


242


is a movable valve element


266


having a head portion


268


at one end and a threaded portion


270


at the other end. A spring retainer


272


is provided to engage the threaded end portion


270


of the movable valve element. The retainer has an outer ring


274


and a bridge


276


with a threaded hole


278


. Right and left openings


280


,


282


are provided through which food product being dispensed may pass. A spring


284


is trapped between the spring retainer


272


and a converging section


286


of the central opening


242


. Normally the spring biases the movable valve element to seat against an outer or upstream surface


288


of the valve assembly


238


as shown in FIG.


12


.




The valve adapter


230


,

FIG. 10

, is generally tubular in shape and has a first downstream end


290


which fits into an upstream end


291


of the hose


232


until the hose abuts a downstream flange


292


. A second upstream flange


294


limits the insertion of the valve adapter into the valve assembly


238


,

FIG. 11. A

leading edge


296


of the valve adapter opens the valve assembly by having the leading edge


296


abut and push a downstream side


298


,

FIG. 12

, of the spring retainer


272


. This leading edge engages the spring retainer and causes it to move approximately one-tenth of an inch against the bias of the spring


284


. Engagement is complete when the upstream flange


294


,

FIG. 10

, on the valve adapter abuts the downstream edge


300


,

FIG. 12

, of the housing


240


. An upstream end


302


of the adapter includes two grooves


304


,


306


which engage the O-ring seals


250


,


252


of the valve assembly. This is sufficient to retain the valve adapter


230


and the valve assembly


238


in engagement during operation of the dispensing apparatus. The third O-ring


254


acts as a seal and frictionally engages the valve adapter. When the valve adapter


230


is withdrawn from the valve assembly, the biasing spring


284


acting upon the upstream side


308


of the spring retainer


272


causes a leftward movement (with reference to

FIG. 12

) of the valve element


266


and causes the head portion


268


to engage the upstream surface


288


of the housing


240


thereby closing the valve assembly. Hydrostatic pressure within the container also helps to close the movable valve element as soon as the force acting upon the retainer is removed.




Referring now to

FIGS. 14 and 15

, a variation of the valve assembly is illustrated. Like the

FIG. 12

embodiment, the modified valve assembly


310


includes a housing


312


, a peripheral flange


314


, an O-ring seal


316


and a threaded downstream outer surface


318


. A nut


320


is engageable with the downstream outer surface. A valve element


322


is movable away from and into engagement with an upstream surface


324


of the housing. Instead of a spring and spring retainer, there is a one-piece biasing element


326


having a downstream abutment base


328


and extending flexible biasing beams


330


,


331


,


333


,


335


. When the valve adapter


230


engages the abutment base


328


of the biasing element, it moves rightwardly opening the valve. At the same time the beams flex inwardly upon sliding along the converging section


332


of the housing. Since the biasing beams have memories, once the valve adapter is removed, the beams will tend to flex outwardly to return to the positions shown in

FIGS. 14 and 15

. The expansion of the beams against the converging section


332


will cause the valve element to move leftward thereby closing the valve.




A downstream end


334


,

FIG. 10

, of the hose


232


engages the pump adapter


234


. The adapter has an upstream end portion


336


which fits inside the hose and an upstream flange


338


for limiting movement of the adapter into the hose. A downstream flange


340


acts as a stop or limit to the insertion of a downstream end portion


342


into the pump


16


through the opening


158


in the outer housing.




The conduit


20


between the nozzle


22


and the pump


16


takes the form of a flexible outer hose


344


,

FIGS. 16-20

, a flexible inner hose


346


, a metal support tube


348


, a support block


350


, the upstream adapter


226


and a downstream adapter


354


. The food carrying path extends from the output opening


160


,

FIG. 5

, of the pump


16


to the upstream adapter


226


to the inner hose


346


to the nozzle


22


. The upstream adapter has a tubular body with an upstream portion


356


and a downstream portion


358


. The upstream portion


356


includes an upstream annular recess


228


which is engaged by the locking pin


220


,

FIG. 5

, of the pump


16


. When the upstream adapter is plugged into the output opening of the pump and the looking pin is rotated so that the flat portion


224


is moved away from the upstream adapter, the adapter is effectively locked in place. A second smaller annular recess


362


is provided to receive a press fitted pin


364


,

FIG. 21

, into the support block


350


. In this fashion the upstream adapter


226


is attached to the support block


350


so that they move during assembly and disassembly as a single unit along with all of the other elements shown in FIG.


16


. The downstream portion


358


of the upstream adapter includes annular barbs


360


which are used to frictionally engage the upstream end


361


of the inner hose


346


.




A downstream end


365


of the inner hose


346


attaches to a barbed stem


366


,

FIG. 27

, molded with or affixed to the nozzle


22


. Between the two ends the inner hose is protected and supported by the support tube


348


and the outer hose


344


. The support tube is comprised of a bent stainless steel tube and a stainless steel cover plate


368


which is fastened to the support block


350


by threaded fasteners


370


,


372


,


374


,


376


. The support tube


348


in turn is attached to the downstream adapter


354


. The downstream adapter


354


includes a tubular upstream portion


378


and a downstream barbed portion


380


. A flange


382


separates the two portions and acts to limit both the depth of insertion of the barbed portion


380


into an upstream end


382


of the outer hose


344


and the depth of the upstream end


378


into the support tube


348


. The outer hose, made of PVC, extends to its downstream end


384


which receives a barbed upstream end


386


,

FIGS. 16 and 27

, of the handle


26


of the nozzle. The inner hose is made of silicon especially adapted to carry food product.




The support block


350


,

FIGS. 21-25

, is made of Delrin resin and includes an upper surface


390


, four side walls


392


,


394


,


396


,


398


and a lower surface


400


. Formed in the block is a hole


402


into which is seated the upstream adapter


226


,

FIG. 16

, and the upstream end


361


of the hose


346


. A lateral hole


404


is formed in the block to receive the pin


364


that locks the upstream adapter in place. Two parallel holes


406


,


408


are also formed in the block. These receive stainless steel rods


410


,


412


,

FIGS. 16 and 18

, which terminate in the support block


350


and support not only the block but also the dispensing conduit


20


including the support tube


348


, the outer hose


344


, the inner hose


346


, the upstream adapter


226


, the downstream adaptor


354


, the handle


26


and the nozzle


22


, in other words, all of the elements shown in

FIGS. 16-18

are supported. The rods are retained by two threaded fasteners


416


,


418


. The threaded fasteners also connect two electrical wires


420


,


422


, respectively, and appropriate washers


424


,


426


,


428


,


430


are also provided. The electrical wires form an electrical path with the rods


410


,


412


from the pins


70


,


72


to the switch


30


. These are all placed in a chamber


414


which is sealed by the plate


368


. The electrical wires extend the electrical path from the rods through the support tube


348


, the downstream adapter


354


, the outer hose


344


and the nozzle handle


26


before terminating at a switch


30


in the handle. The electrical wires parallel the inner hose


346


but are exterior to the inner hose so that food product and the wires never come into contact. Instead, the food path is separate and distinct and so is the electrical path. Furthermore, the electrical wires are sealed so that the conduit


20


can be washed to sanitize the food path and yet no harm comes to the electrical path.




Four openings


434


,


436


,


438


,


440


are provided to receive the fasteners


370


,


372


,


374


,


376


for sealing the plate


368


to the top of the block. In addition, an indentation


442


is provided in the bottom of the support block to accommodate the pump adapter


234


, FIG.


10


.




The downstream end


384


of the outer hose


344


, attaches to the barbed end


386


of the handle


26


,

FIGS. 26 and 27

. The nozzle


22


is press fitted to the opposite end of the handle. Integral with the handle is a projection


444


with an opening


446


for receiving the switch


30


. The switch is connected to the wires


420


,


422


so that a user may activate the dispenser from the handle. The nozzle has a bowl shaped face


450


surrounding a central opening


452


through which the dispensing product flows. The nozzle face may be relatively flat as is the face


454


shown in

FIG. 28

or it may be domed as shown in

FIGS. 26 and 27

. The shape may depend upon the use for which the dispenser is operated. When the dispenser is being used for very thin crust pizza, it has been found that the domed face


450


operates better, since it does not create an attachment through surface tension or otherwise with the surface of the thin crust pizza. It has been found that the flat face may cause the thin pizza dough to adhere to the sauce and the sauce to the nozzle and tear apart when the nozzle is lifted after the pizza sauce is dispensed.




Reference is now made to

FIGS. 29 and 30

where the bracket


24


is illustrated. The bracket has a rounded front surface


460


and a slanted back surface


462


. A dishlike recessed surface


464


is formed in the top


466


of the bracket and this surface mates with the nozzle. An upstanding post


468


is formed in the middle of the recess. The size of the recess is such that the nozzle


22


may be received and supported. When the nozzle is placed in the recess


464


, the upstanding post


468


is received by the central opening


452


,

FIG. 26

of the nozzle and the post acts as a plug to prevent or control any leakage from the nozzle. A shoulder


469


is formed in the post for this purpose. As can be seen, the bracket is centrally located on the front slanted wall


34


,

FIG. 2

of the base, which wall has the same slant as the back surface


462


of the bracket so that mating may occur. This is done for the convenience of the operator and provides the ergonomically beneficial feature of placing the nozzle handle in a convenient location to be gripped by the operator. The nozzle handle


26


is positioned close to the operator and near to the pizza dough on which pizza sauce is to be dispensed.




To facilitate removal of the bracket for cleaning, there are two projections, such as the post


470


, mounted to the front wall


34


of the base. Two post openings


472


,


474


are formed in the slanted back face of the bracket which allows the bracket to be mounted on the posts simply by aligning the openings with the posts and pressing downwardly toward the front wall of the base. The opposite motion removes the bracket from the slanted wall. The operator merely grips the bracket and moves the bracket at an angle of about 45 degrees from a reference horizontal, such as a counter on which the dispensing apparatus is placed. The bracket may be formed of Delrin while the posts are stainless steel. Again, it can be appreciated how easy it is to disassemble and clean parts of the apparatus and then reassemble them quickly and easily.




The nozzle


22


may also be mounted to an arm


476


,

FIG. 31

, which is movable in a linear and/or a rotatable fashion. The arm may also be mounted to move vertically by any suitable arrangement shown diagrammatically at


477


. A rotating platform


478


may also be used. The pizza dough may be placed on the platform to be rotated while the arm may simply be moved back and forth. In this fashion the dispensing process may be automated and the movable arm or the arm in combination with the platform may cause the nozzle to move over the pizza dough in a predetermined pattern. After completion of the sauce dispensing, the nozzle may be lifted and returned to the bracket


24


.




As mentioned earlier, there is a unique electrical path used in the present invention to allow the nozzle


22


and the conduit


20


to be easily removed and washed. And, this is true even though the nozzle hose


344


and support block


350


contain electrical elements which are generally incompatible with immersion in water. As explained above, power emanates from a wall socket through the electrical cord


110


to the control circuitry


66


and from there to the motor


46


, the switch


32


on the front wall of the base


12


and the switch


30


in the nozzle handle


26


. To connect the switch in the nozzle handle there must be an electrical path. This path from inside the base


12


terminates in the pins


70


,


72


which then project from the right side wall


40


of the base. The inner and outer housings


138


,


140


of the pump are removably connected to the base and two horizontal openings


212


,


214


in the inner housing


138


of the pump receive the pins such that they are physically exposed in the vertically disposed cylindrical openings


154


,


156


also in the inner housing


138


. The two rods


410


,


412


connected to the support block, when inserted into the vertical openings, make physical contact with the pins. Since both the pins and the rods are formed of stainless steel, which are good electrical conductors, the electrical path extends from the pins to the rods. Hence, the rods both support the dispensing conduit and also become part of the electrical path. The wires


420


,


422


are attached to the upper ends of the rods and extend from the upper portion of the support block through the nozzle hose to the nozzle handle. The switch is mounted in the nozzle handle and is connected to the wires. The wires are sealed against water, as are all other electrically related components except the stainless steel pins and rods.




The front wall


34


of the base


12


,

FIG. 1

, includes a control panel comprising a series of switches. For example, there are four control panel switches


480


,


482


,


484


,


486


on the left side of the front wall and four control switches


488


,


490


,


492


,


32


on the right side of the front wall. The switches on the left determine the basic quantity of pizza sauce to be dispensed. For example, there may be an “S” switch


480


to dispense sauce for a “small” pizza, an “M” switch


482


for a medium size pizza, an “L” switch


484


for a large pizza and an “X” switch


486


for an extra large pizza. In all cases the precise amount of pizza sauce for each of the sizes is predetermined and programmed into the control circuitry so that when the motor is activated, it will rotate the predetermined number of revolutions and then stop. For example, it may be predetermined that 163¼ revolutions of the motor will cause the pump to dispense two cups of sauce which may be the right amount of sauce for a large pizza as determined by the operator of the apparatus.




The switches on the right may control such features as extra sauce, switch


488


(and labeled “+”), less sauce, switch


490


(and labeled “−”), a cycle start, switch


32


(and labeled “C”) and initial set up, switch


492


(and labeled “*”). During set up, motor revolutions for each pizza size are programmed into the control circuitry. The number of extra revolutions or a percentage for more sauce and the number of revolutions or percentage to be subtracted for less sauce may also be programmed into the control circuitry. The number of revolutions added or subtracted are from the number of revolutions programmed for each size pizza and determined by the S, M, L and X switches.




For thin crust pizza, it has been found that a suitable pizza is created when the motor dispenses a half cup of sauce for a small pizza, a full cup for a medium pizza, a cup and a half for a large pizza and two cups for an extra large pizza. An extra large pizza has a diameter of eighteen inches, a large size pizza has a diameter of sixteen inches, a medium size pizza has a diameter of twelve inches and a small pizza has a diameter of ten inches. Depressing the “extra” switch causes the motor to revolve an additional twenty-five percent more revolutions than the programmed number based on size. Depressing the “less” switch will subtract twenty-five percent of the number of revolutions from the predetermined amount based on size. Pressing the cycle start switch causes the control circuitry to reset in anticipation of new instructions from the operator.




The control circuitry may include a programmable microprocessor of the type commonly available. A suitable microprocessor is GE Programmable Logic Controllers and may be purchased from Powermation, located in Illinois and Minnesota. As explained, the microprocessor is programmed with the number of motor revolutions for each of four sized pizzas. Thus, when a signal is received from one of the four switches


480


,


482


,


484


and


486


, the motor, upon activation of the “cycle” switch


32


or the switch


30


on the nozzle handle will proceed to rotate the number of predetermined revolutions. If the “extra” or “less” switch


488


,


490


is also depressed, then more or less revolutions will occur. Each switch is illuminated and is sold by Newark Electronics for MGR Industries, Inc.




In operation, the dispensing apparatus is first calibrated. This is done by an operator who meters sauce into a measuring cup, the amount of sauce he/she normally uses for each pizza size. In some cases an experienced operator may “eyeball” the amount to be used. In others the operator has already determined the exact amounts. After the pump is primed, the operator momentarily depresses a pizza size switch on the left, “S”, “M”, “L” or “X”, and the “set up” switch


492


on the right. Then he/she depresses the “cycle” switch


32


(or the nozzle switch


30


) while a cup or other container is filled to the desired level. These operations program the apparatus. The same technique is used to calibrate the “extra” or “less” operations. There is a light associated with each switch so that the operator is informed which switches have been depressed.




Once calibration is completed, an operator places a disk of pizza dough in front of the base, lifts the nozzle from the bracket by the nozzle handle and brings the nozzle to a position just above the disk of pizza dough. The operator begins dispensing sauce by pressing the appropriate size switch and the cycle switch either on the nozzle handle or on the front wall of the base. The amount dispensed is determined by revolutions of the impeller which in turn is directly tied to the number of revolutions of the motor shaft. The number of revolutions of the motor shaft is predetermined by the user. Once the motor has rotated the predetermined number of revolutions, the motor will stop automatically. During the time that the motor is rotating, the operator will move the nozzle about the pizza dough to spread the sauce evenly over the dough. When the operator is finished, he/she replaces the nozzle into the bracket and the pizza dough with the sauce is moved to another station, or other ingredients are brought to the same station and deposited on the pizza. Thereafter, the pizza is baked in an oven until finished.




The specification describes in detail several embodiments of the present invention. Other modifications and variations will under the doctrine of equivalents come within the scope of the appended claims. Various types of containers of food to be dispensed may be used. A large plastic bucket is illustrated in

FIGS. 1 and 2

, however, food to be dispensed may be packaged in soft sided resin packages. The specific shape of the base may be varied as a function of the counter space available or of the packaging of the food to be dispensed as may be the shape of the nozzle. The nozzle handle may also be modified to the taste of various operators. The apparatus may also be used to deposit sauce on food items beside pizza. Still other alternatives will also be equivalent as will many new technologies. There is no desire or intension here to limit in any way the application of the doctrine of equivalents.



Claims
  • 1. A dispensing apparatus comprising in combination:a base; a motor operatively connected to said base; a pump operatively connected to said base and being operable by said motor; a first conduit adapted to connect said pump and a container of product to be pumped; a nozzle operatively connected to said pump, said nozzle being moveable between a storage position and a dispensing position; a second conduit for connecting said pump and said nozzle; an electrical conducting wire adapted to connect said motor to a source of power; a first switch connected to said electrical line adapted to control power from the source of power to said motor; and a bracket removably mounted to said base, said bracket for mounting said nozzle when said nozzle is in said storage position and for controlling leakage of product from said nozzle.
  • 2. An apparatus as claimed in claim 1 wherein:said bracket has a dish shape with an upstanding post within said dish shape.
  • 3. An apparatus as claimed in claim 2 wherein:said bracket includes a surface for mating with said nozzle.
  • 4. An apparatus as claimed in claim 2 wherein:said bracket includes a surface for mating with said base.
  • 5. An apparatus as claimed in claim 4 wherein:said bracket and said base have engageable openings and projections.
  • 6. An apparatus as claimed in claim 5 wherein:said bracket and said base have complementary slanted surfaces.
  • 7. An apparatus as claimed in claim 6 wherein:said projections are mounted to said base and said openings are formed in said bracket.
  • 8. An apparatus as claimed in claim 7 wherein:said bracket includes a surface for mating with said nozzle.
  • 9. An apparatus as claimed in claim 8 wherein:said post includes a shoulder for engaging said nozzle.
  • 10. An apparatus as claimed in claim 1 including:a monitoring element operatively connected to said motor for indicating the number of revolutions made by said pump.
  • 11. An apparatus as claimed in claim 1 including:a container for storing product to be pumped; and a valve having a valve seat, an element movable between open and closed positions, and a biasing element, said valve being removably connected to said container, and said movable element being biased to said closed position; said first conduit having an end portion for biasing said valve element to said open position.
  • 12. An apparatus as claimed in claim 1 including:said first switch being connected to said nozzle and movable therewith; and an electrical path connected to said second conduit and operatively connecting said first switch and said motor, said electrical path including two metal mounting pins and an electrical wire.
  • 13. An apparatus as claimed in claim 12 including:a container for storing product to be pumped; a valve having a valve seat, an element movable between open and closed positions, and a biasing element, said valve being removably connected to said container, and said movable element being biased to said closed position; and an end portion on said first conduit for biasing said valve element to said open position.
  • 14. An apparatus as claimed in claim 13 including:a monitoring element operatively connected to said motor for indicating the number of revolutions made by said pump, said monitoring element including a rotatable disk having spaced openings therein, and a circuit having a light source, a light detector and a counting component for counting the number of times light passes through said spaced openings.
  • 15. A dispensing apparatus comprising in combination:a base; a motor operatively connected to said base; a pump operatively connected to said base and being operable by said motor; a first conduit adapted to connect said pump and a container of product to be pumped; a nozzle operatively connected to said pump, said nozzle being movable between a storage position and a dispensing position; a second conduit for connecting said pump and said nozzle; an electrical conducting wire adapted to connect said motor to a source of power; a first switch connected to said electrical line adapted to control power from the source of power to said motor; and a monitoring element operatively connected to said motor for indicating the number of revolutions made by said pump.
  • 16. An apparatus as claimed in claim 15 wherein:said monitoring element including a rotatable disk having spaced openings therein, and a circuit having a light source, a light detector and a counting component for counting the number of times light passes through said spaced openings.
  • 17. An apparatus as claimed in claim 16 including:a shaft mounted to said motor; and wherein: said disk is mounted to said shaft.
  • 18. An apparatus as claimed in claim 16 including:a mounting block connected to said base; and wherein: said light source and said light detector are mounted to said mounting block; and said pump is mounted to said mounting block.
  • 19. An apparatus as claimed in claim 15 including:a first panel switch for signaling that a small amount of product is to be dispensed; a second panel switch for signaling that a medium amount of product is to be dispensed; a third panel switch for signaling that a large amount of product is to be dispensed; and a fourth panel switch for signaling that an extra large amount of product is to be dispensed.
  • 20. An apparatus as claimed in claim 15 including:a fifth panel switch for signaling that an extra amount of product is to be dispensed, said extra amount being a function of the amount determined by the first, second, third or fourth panel switch; and a sixth panel switch for signaling that a lesser amount of product is to be dispensed, said lesser amount being a function of the amount determined by the first, second, third or fourth panel switch.
  • 21. An apparatus as claimed in claim 15 including:a container for storing product to be pumped; and a valve having a valve seat, an element movable between open and closed positions, and a biasing element, said valve being removably connected to said container, and said movable element being biased to said closed position; and wherein: said first conduit has an end portion for biasing said valve element to said open position.
  • 22. An apparatus as claimed in claim 15 wherein:said first switch is connected to said nozzle and movable therewith; and including: an electrical path connected to said second conduit and operatively connecting said first switch and said motor, said electrical path including two metal mounting pins and an electrical wire.
  • 23. An apparatus as claimed in claim 22 including:a bracket removably mounted to said base, said bracket for mounting said nozzle when said nozzle is in said storage position and for controlling leakage from said nozzle.
  • 24. An apparatus as claimed in claim 23 including:a shaft mounted to said motor; and a mounting block connected to said base; and wherein: said monitoring element including a rotatable disk having spaced openings therein, and a circuit having a light source, a light detector and a counting component for counting the number of times light passes through said spaced openings; said pump is mounted to said mounting block; said circuit is programmable; said disk is mounted to said shaft; and said light source and said light detector are mounted to said mounting block.
  • 25. A dispensing apparatus comprising in combination:a base; a motor operatively connected to said base; a pump operatively connected to said base and being operable by said motor; a first conduit adapted to connect said pump and a container of product to be pumped; a nozzle operatively connected to said pump, said nozzle being movable between a storage position and a dispensing position; a second conduit for connecting said pump and said nozzle; an electrical conducting wire adapted to connect said motor to a source of power; a first switch connected to said electrical wire adapted to control power from the source of power to said motor; a container for storing product to be pumped; a valve having a valve seat, an element movable between open and closed positions, and a biasing element, said valve being removably connected to said container, and said movable element being biased to said closed position; and an end portion on said first conduit for biasing said valve element to said open position.
  • 26. An apparatus as claimed in claim 25 wherein said valve includes:a retainer connected to said movable element; and a housing having an internal chamber; and wherein said biasing element is trapped between said retainer and a portion of said housing within said internal chamber.
  • 27. An apparatus as claimed in claim 26 wherein:said end portion of said first conduit engages said retainer.
  • 28. An apparatus as claimed in claim 26 wherein:said retainer has a round periphery and at least one passageway; and said biasing element is a coil spring.
  • 29. An apparatus as claimed in claim 26 wherein:said retainer and said biasing element are integral; and said internal chamber includes a converging wall.
  • 30. An apparatus as claimed in claim 29 wherein:said biasing element comprises a plurality of flex beams.
  • 31. An apparatus as claimed in claim 26 including:a plurality of O-rings mounted within said housing in said internal chamber.
  • 32. An apparatus as claimed in claim 25 including:an electrical path connected to said second conduit and operatively connecting said first switch and said motor, said electrical path including two metal mounting pins and an electrical wire; and wherein said first switch is connected to said nozzle and movable therewith.
  • 33. An apparatus as claimed in claim 25 including:a shaft mounted to said motor; a disk with peripheral openings mounted to said shaft; and a circuit having a light source, a light detector and a counting means for counting the number of times light passes through said openings, said circuit being mounted to said base.
  • 34. A dispensing apparatus comprising in combination:a base; a motor operatively connected to said base; a pump operatively connected to said base and being operable by said motor; a first conduit adapted to connect said pump and a container of product to be pumped; a nozzle operatively connected to said pump, said nozzle being moveable between a storage position and a dispensing position; a second conduit for connecting said pump and said nozzle; an electrical conducting wire adapted to connect said motor to a source of power; a first switch connected to said electrical wire adapted to control power from the source of power to said motor; said first switch being connected to said nozzle and movable therewith; and an electrical path connected to said second conduit and operatively connecting said switch and said motor, said electrical path including two metal rods and electrical wire.
  • 35. An apparatus as claimed in claim 34 including:an internal food carrying tube mounted in said second conduit; and wherein: said electrical wire is located adjacent said internal tube.
  • 36. An apparatus as claimed in claim 35 including:a support block; and wherein said rods are mounted to said support block; said internal food carrying tube is mounted to said support block; and said electrical wire is connected to said rods in said support block.
  • 37. An apparatus as claimed in claim 36 including:a cover for said support block; a rigid outer support tube connected to said cover; and said support tube for containing said internal food tube and said electrical wire.
  • 38. An apparatus as claimed in claim 34 including:a bracket removably mounted to said base, said bracket for mounting said nozzle when said nozzle is in said storage position and for controlling leakage of product from said nozzle; a container for storing product to be pumped; a valve having a valve seat, an element movable between open and closed positions, and a biasing element, said valve being removably connected to said container, and said movable element being biased to said closed position; an end portion of said first conduit for biasing said valve element to said open position; a monitoring element operatively connected to said motor for indicating the number of revolutions made by said pump, said monitoring element including a rotatable disk having spaced openings therein, and a circuit having a light source, a light detector and a counting component for counting the number of times light passes through said spaced openings; and a second switch for stopping said motor after a predetermined number of revolutions or fractions thereof.
US Referenced Citations (5)
Number Name Date Kind
3797703 Yamawaki et al. Mar 1974 A
5020725 Waldrum Jun 1991 A
5472124 Martushev Dec 1995 A
6041973 Bailey Mar 2000 A
6227409 Brown May 2001 B1