1. Field of the Invention
The present invention relates to a dispensing cartridge for relatively precise dispensing of various fluids having a relatively wide range of viscosities, the cartridge including a cylinder, a piston with a central bore and a bleed plug, the central bore and bleed plug configured to provide a tortuous path to prevent backflow of the fluid under normal operating conditions, thereby eliminating the need for an overflow chamber. The piston is further configured with one or more annular sealing lips for sealing the piston within the cylinder, thereby eliminating the need for an O-ring forming a single seal configuration. Alternatively, for use, inter alia, with non-aggressive fluids, the piston may be configured with one or more sealing lips and an O-ring forming a multiple seal configuration.
2. Description of the Prior Art
Dispensing cartridges for relatively precise dispensing of fluids are known in the art. Examples of such dispensing cartridges are disclosed in U.S. Pat. Nos. 4,951,848; 5,178,305 and 5,400,926. Such dispensing cartridges are known to include a cylinder with a nozzle, a piston, sealed within the cylinder by way of an O-ring, and a plug. The piston is configured with an axial air vent in order to bleed air as the piston is moved toward the fluid surface. The plug closes the axial air vent once the piston contacts the fluid surface in order to prevent leakage of the fluid through the axial air vent. In order to accommodate fluids with relatively high viscosities, which may have irregular static surface profiles, the fluid contacting surface of the piston is configured with a concave profile with a number of radially extending slots or channels in communication with the axial air vent, for example, as disclosed in U.S. Pat. No. 4,951,848. As such, as the piston initially encounters the fluid surface profile, trapped air is channeled by way of the radial slots to the axial air vent to release any trapped air. Once the piston is in contact with the fluid, the plug is used to close the axial air vent to prevent leakage of the fluid to provide relatively precise dispensing of the fluid as the piston is moved downward further in the dispensing cylinder.
In order to prevent leakage of the fluid through the axial air vent while the piston is being moved downward in the dispensing cylinder, U.S. Pat. No. 5,178,305 discloses a dispensing cartridge in which the piston is provided with an annular overflow chamber in fluid communication with the axial air vent. As such, as the piston is moved toward the fluid surface, any fluid backflowing through the axial air vent is captured in the annular overflow chamber. When such a cartridge is used with fluids having medium or relatively low viscosities, the axial air vent allows relatively free flow of the fluid therethrough as the piston is displaced downwardly. As such, in order to prevent leakage of the fluid outside the cartridge, the overflow chamber and the plug are configured such that the annular overflow chamber is closed by the plug along with the axial air vent. Unfortunately, such a configuration complicates the configuration of the device making it relatively more difficult to fabricate.
Another problem encountered by such known dispensing cartridges relates to the use of an O-ring for sealing the piston within the dispensing cylinder. In particular, it is known that O-rings may become chemically unstable due to chemical attack by the fluid within the dispensing cylinder. In order to solve this problem, U.S. Pat. No. 5,400,926 discloses the use of one or more annular sealing lips, integrally formed on the outside surface of the piston. One of the sealing lips is configured to create an annular chamber between the O-ring and sealing lip for collecting fluids as the piston is moved downward to prevent migration of the fluid (particularly low viscosity fluids) from coming into contact with the O-ring. In order to create the annular chamber between the one or more sealing lips and the O-ring, one of the sealing lips is formed with an annular shoulder or base portion having a relatively larger diameter than the other sealing lip. Such a configuration further complicates the design of the dispensing cartridge making it relatively more difficult to manufacture. Thus, there is a need for a dispensing cartridge that is relatively less complicated than known dispensing cartridges and also addresses the issues discussed above regarding preventing chemical attack of the O-ring and preventing leakage of the fluid after the piston is in contact with the fluid in the dispensing cylinder.
Briefly, the present invention relates to a dispensing cartridge for relatively precise dispensing of various fluids having a relatively wide range of viscosities. The dispensing cartridge in accordance with the present invention is relatively simpler in configuration than known dispensing cartridges while minimizing leakage of the fluid and eliminating problems associated with chemical attack of the O-ring by the fluid in the dispensing cylinder. In particular, the dispensing cartridge in accordance with the present invention includes a cylinder, a piston with a central bore and a bleed plug. In order to simplify the design, the combination of the air vent and bleed plug are configured to form a tortuous path, for example, a spiral path, which, in a pre-staged position, allows air to freely escape along the spiral path along the circumference of the plug. As the piston contacts the fluid, the forward motion of piston is resisted by the high back pressure created by the small effective diameter and relatively long length of the spiral path. Once the piston contacts the fluid, the bleed plug is pushed into the piston closing the spiral path. By controlling the fluid flow by way of a tortuous path, the amount of fluid backflow through the piston is minimized if not eliminated, thus eliminating the need for an annular overflow chamber, thereby simplifying the design of the piston. In order to minimize problems related to the sealing of the piston within the dispensing cartridge, the piston may be provided with one or more radially extending sealing lips. These sealing lips are used in lieu of or in conjunction with an O-ring. The sealing lips further simplify the design by eliminating the O-ring as well as the need for an annular chamber adjacent thereto as well as problems relating to chemical attack of the O-ring by the fluid within the dispensing cylinder. In an alternative embodiment for use, for example, with non-aggressive fluids, the piston is provided with a single sealing lip and an O-ring.
These and other advantages of the present invention will be readily understood with reference to the following specification and attached drawing wherein:
The present invention relates to a dispensing cartridge for relatively precise dispensing of fluids, for example, high viscosity fluids, such as caulking compounds. The dispensing cartridge includes a cylinder, a piston and a bleed plug. As will be discussed in more detail below, an air vent is provided in the piston and a bleed plug together form a tortuous path, for example, a spiral path, which allows air to freely escape but requires relatively high pressure (i.e. higher than normal operating pressure) in order for the fluid to backflow through the path, thus eliminating the need for an overflow chamber. In one embodiment of the invention, as illustrated in
Referring to
The dispensing cartridge 20 may be utilized with fluids with a relatively wide range of viscosities, collectively referred to with the reference numeral 28. As shown in
In order to provide relatively precise dispensing of the fluid 28 from the dispensing cylinder 22, any air in the ullage space 32 between the piston 24 and the fluid surface 30 must be evacuated. In accordance with an important aspect of the invention, the piston 24 and bleed plug 26 are configured to provide a controlled evacuation of the air in the ullage space 32, while at the same time preventing backflow of the fluid 28 through the piston 24. More particularly, the piston 24, is formed as a cylindrical member, formed from a dimensionally stable and chemically inert material, such as a thermoplastic or thermoset material. The piston 24 is formed with a central bore 34 that is closed by the bleed plug 26. The bleed plug 26 and the central bore 34 are configured to provide a tortuous vent path. As shown best in
The threaded stud portion 36 is adapted to be received in the central bore 34 of the piston 24. The top portion 38 of the central bore 34 is formed with an increased inner diameter portion, defining an annular shoulder 40.
Other configurations of a tortuous path are also contemplated. For example, the central bore may be configured with a helical groove and the bleed plug formed with a cylindrical cross section.
In a pre-staging position (i.e. the position as shown in
In order to further facilitate evacuation of any air in the ullage space 32, the bottom portion 54 (
In order to seal the piston within the dispensing cylinder 22, one or more annular sealing lips 64 and 66 are provided. These sealing lips 64 and 66 may be integrally formed with the dispensing piston 24 and configured to prevent migration of the fluid 28 past the upper sealing lip 64 in order to provide relatively precise dispensing of the fluid 28. The sealing lips 64 and 66 are provided in lieu of an O-ring, thus eliminating problems associated with chemical attack of the O-ring by the fluid 28.
As shown in
Unlike known dispensing cartridges, the dispensing cartridge 20 does not utilize an O-ring seal. By eliminating the need for an O-ring, the problem related to chemical attack of the O-ring by the fluid 28 is totally eliminated. In addition, unlike known prior art dispensing cartridges, as discussed above, the need to form an additional chamber between the upper sealing lip 64 and the O-ring is also eliminated, thus further simplifying the design.
Annular cavities 52 and 72 (
In operation, the dispensing cylinder 22 is filled with a fluid 28, for example, a relatively high viscosity fluid, such as a caulking compound, having an irregular surface profile 30, as generally shown in
Referring first to
In the embodiment of the invention illustrated in
In order to further seal the piston 100 within the dispensing cylinder 22, an annular groove 110 is formed along the outer periphery of the piston 100. The annular groove 110 is configured to receive an O-ring 112. The O-ring 112 and sealing lip 106 seals the piston 100 within the dispensing cylinder 24.
A second annular groove 114 may be provided along the outer periphery of the piston 100, disposed between the annular groove 110 and the sealing lip 106. The annular groove 114 is optional and may be used to catch any of the fluid that migrates past the sealing lip 106.
The piston 100 as well as the piston 24 (
In accordance with another aspect of the invention, the bottom surface 122 of the piston 100 may be formed as a flat surface as illustrated in
The piston 150 is configured to receive a bleed plug, similar to the bleed plug 26, shown, for example, in
For brevity, only the differences between piston 150 and the piston 100 illustrated in
Another difference between the piston 150 and the piston 100, illustrated in
Two annular walls 166 and 168 are formed axially spaced apart from each other and spaced away from the annular flange 164. The annular walls 166 and 168 extend radially outwardly from the outer peripheral surface 159 of the piston 150 to a distance substantially aligned in a radial direction with the furthest extending point 170 of the lower annular lip 160. The extending annular walls 166 and 168 define two annular cavities 172 and 174 when the piston is disposed within a cylinder, for example, as shown in
As shown, the radius of the annular flange 164 is less than the radius of the annular wall 166 as well as the radius of the furthest extending point 170 of the lower annular lip 160. With such a configuration, any portion of the fluid which migrates past the annular lip 162 will be trapped in the annular space 172.
An annular shoulder 178 along the peripheral surface 159 is formed at a position spaced away from the non-fluid contacting end 156 of the piston 150. An annular cavity 179 is formed between the annular shoulder 178 and the annular wall 168. The annular cavity 179 is for receiving an O-ring, like the O-ring 112 (
The annular cavity 174 provides extra protection for the O-ring by providing a second annular cavity between the lower annular lip 160 on the fluid contacting end 154 of the piston 150 and the O-ring within the annular cavity 179. With such a configuration, any fluid which migrates past the lower annular lip 160 is trapped in the annular cavity 172. Should the annular cavity 172 fill up and/or any fluid migrate past the annular wall 166, it will be caught in the annular cavity 174, thus providing increased protection against fluid contacting the O-ring.
An alignment lip 180 is formed on the non-fluid contacting end 156 of the piston 150. The alignment lip 180 extends from a base portion 182 of annular flange 178 to a point 184 having the same radius as the radius of the point 170 of the lower lip 170. The upper lip 180 is angled in a direction opposite to that of the lower lip 160 as shown, for example, in
Lastly, the fluid contacting end of the piston 150 is formed with a relatively flat surface as best shown in
As shown best in
The piston 200, however, incorporates multiple sealing lips 204 and 206 (
An annular angled wall 214 is formed adjacent the non-fluid contacting end 210 of the piston 200. The angled wall 214 provides axial stability of the piston 200 within a cylinder.
Similar to the embodiment illustrated in
Obviously, many modifications and variations of the present invention are possible in light of the above teachings. Thus, it is to be understood that, within the scope of the appended claims, the invention may be practiced otherwise than as specifically described above.
Number | Date | Country | Kind |
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PCT/US02/39041 | Dec 2002 | WO | international |