1. Field of the Invention
The present disclosure relates to a dispensing device and a dispensing system.
2. Description of the Related Art
A dispensing device (dispenser) configured to discharge a liquid from a nozzle using a syringe, and the like, has been utilized for various purposes.
For example, Japanese Patent Application Laid-open Publication No. 2009-291103 discloses an automatic cell-culture apparatus including a dispensing device (pipette device) which is used in a pipetting operation with respect to a culture container. Further, Japanese Patent Application Laid-open Publication No. 2004-141857 discloses a dispensing device which can be used for a printer head of an ink-jet printer.
The dispensing device as described above discharges a liquid from the nozzle by applying a pressure to the liquid. For example, a common ink-jet printer discharges an ink drop by applying a pressure to the ink drop using a piezo element (piezoelectric element) or using air bubbles generated by heating. Further, for example, a continuous type (continuous discharging type) ink-jet printer or a dispensing device using a syringe is capable of generating a pressure using a pump and discharging a liquid.
However, in the case of dispensing a liquid using a pump, a liquid phase and a gas phase are easily mixed at the tip of the nozzle at the start and/or end of dispensing, which may cause a splatter and/or a bubble. If a splatter is generated, the liquid may splatter over something other than a liquid dispensing target, thereby contaminating the surroundings. Further, also in the case where a bubble is generated, the bubble may burst into splatters or the bubble at the tip of the nozzle may drip when the syringe is moved, thereby contaminating the surroundings.
In particular, such a dispensing device as to be used for a cell culture apparatus does not discharge a solution continuously, which is different from the case with a continuous type ink-jet printer, and thus, the splatter and/or bubble may be generated every start and/or end of dispensing. Therefore, when a solution is discharged using a pump, the solution may splatter over the outside of a dish (culture dish) or drip off the dish, which may result in contamination.
A dispensing device according to an aspect of the present disclosure includes: a syringe including a nozzle; a first pump configured to generate pressure for discharging liquid in the syringe through the nozzle; and a control unit configured to discharge the liquid in the syringe by discharging a part of the liquid in the syringe using pressure generated by the first pump and then causing the liquid in the syringe to flow out due to its own weight.
Other features of the present disclosure will become apparent from descriptions of the present specification and of the accompanying drawings.
For more thorough understanding of the present disclosure and advantages thereof, the following description should be read in conjunction with the accompanying drawings, in which:
At least the following details will become apparent from descriptions of the present specification and of the accompanying drawings.
===Configuration of Dispensing System and Dispensing Apparatus===
A configuration of a dispensing system and a dispensing device according to an embodiment of the present disclosure will be hereinafter described with reference to
Note that the syringe drive portion 3 is capable of controlling the position and posture of the nozzle 11 by controlling the position and posture of the syringe 1, and the dish drive portion 4 is capable of controlling the position, posture, and further rotation, for example, of the dish 5. Under the control of the syringe drive portion 3 and the dish drive portion 4, the relative position between the syringe 1 (nozzle 11) and the dispensing target can be controlled, and the syringe 1 (nozzle 11) can be relatively moved to the position at which the liquid is to be dispensed to the target. The syringe drive portion 3 and the dish drive portion 4 are hereinafter collectively referred to as a drive portion.
The dispensing device depicted in
The (first) pump P1 is a discharge pump configured to take in external air to the syringe 1 and generate a pressure to discharge the liquid in the syringe 1 through the nozzle 11. The (second) pump P2 is a suction pump configured to discharge the gas (air) in the syringe 1 and generate a pressure (negative pressure) and draw the liquid into the syringe 1 through the nozzle 11.
The (first) valve V1 is connected so as to open/close a (first) flow path between the syringe 1 and the pump P1. The (second) valve V2 is connected so as to open/close a (second) flow path between the syringe 1 and external air. The (third) valve V3 is connected so as to open/close a (third) flow path between the syringe 1 and the pump P2. Note that, for example, a solenoid valve and a motor-operated pinch valve, which can be controlled by a control signal, can be used as the valves.
The first to the third flow paths join and branch at one point, and the filter 12 such as a membrane filter is inserted into a flow path between the converging-and-diverging point and the syringe 1, in order to prevent contamination of the liquid in the syringe 1 which would be caused by unwanted bacteria mixing therewith. Further, flow paths between external air and the pumps P1, P2 as well as the valve V2 may converge and diverge as appropriate.
===First Control of Dispensing Apparatus===
The operation of the dispensing device according to an embodiment of the present disclosure is hereinafter described with reference to
The dispensing device can draw in the liquid from the dish 5 (filling operation) and discharge the liquid into the reservoir 6 (dispensing operation), can draw in the liquid from the dish 5 (filling operation) and discharge the liquid into the dish 5 (dispensing operation), or can draw in the liquid from the reservoir 6 (filling operation) and discharge the liquid into the reservoir 6 (dispensing operation). Further, the dispensing device can draw in the liquid from the reservoir 6 (filling operation) and discharge the liquid into the waste liquid tank 7 (disposing operation). Hereinafter, in any case, positions to which the syringe 1 (nozzle 11) is to be moved to perform the filling operation, the dispensing operation, and the disposing operation are referred to as a filling position, a dispensing position, and a disposing position, respectively.
In
Next, in the dispensing device, the syringe 1 is moved to the dispensing position (dish 5 in
In the dispensing operation 1, as depicted in
As such, the dispensing device according to an embodiment of the present disclosure performs the dispensing operation 1 from the start of dispensing, and performs the dispensing operation 2 after the dispensing operation 1. Thus, after quickly performing dispensing by the pump driven discharge, only the liquid can be gradually dispensed in the free-fall discharge, thereby being able to suppress generation of droplets and bubbles at the end of dispensing, and prevent the contamination of something other than the liquid dispensing target.
Here,
Note that, at this time in the dispensing operation 2, a very small amount of the liquid can remain in the syringe 1 and/or the nozzle 11 by the surface tension of the liquid. Therefore, the bubbles, which are generated when the final liquid drops are forcibly discharged by the pump driven discharge, and the droplets, which are generated by the burst of the bubbles, can be suppressed. Further, the inner diameter of the discharge port (tip) of the nozzle 11 is set in consideration of the surface tension of the liquid to be dispensed and the like, and in an embodiment of the present disclosure, the inner diameter is assumed to be approximately 0.25 mm to 5.0 mm, by way of example.
Further, in an embodiment of the present disclosure, the amount of the liquid to be discharged by the dispensing operation 1 is set in consideration of an error in fluid delivery volume in the pump. For example, when an error in the fluid delivery volume is within ±10%, setting is made such that a little under 90% of the whole discharge amount is discharged by the dispensing operation 1, so that the amount corresponding to an error in the fluid delivery volume remains in the syringe 1 without the whole amount being discharged by the pump driven discharge. Thus, generation of bubbles and droplets is avoided, which would be generated if the pump driven discharge where performed to the end.
Next, the dispensing device performs a dispensing finishing operation (S31). In the dispensing finishing operation, in order to prevent droplets and bubbles from dropping from the nozzle 11 which is caused by the movement of the syringe 1, for example, the tip of the nozzle 11 is brought into contact with the liquid surface or the end face of the dish 5 under the control of the drive portion, thereby removing droplets and bubbles at the tip of the nozzle 11.
Finally, the dispensing device moves the syringe 1 to the liquid disposing position (waste liquid tank 7 in
===Another Configuration Example of Dispensing Apparatus===
In an embodiment described above, the control unit 2 of the dispensing device outputs control signals for controlling the two pumps P1 and P2 and the three valves V1 to V3, but it is not limited thereto. For example, as depicted in
When the check valve CV is used, in the filling operation, the pump P1 is stopped, and the pump P2 is driven as well as the valve V3 is opened with the valve V1 closed, under the control of the control unit 2, as depicted in
In the dispensing operation 1, as depicted in
Further, in the dispensing operation 2, as depicted in
As such, in the dispensing device depicted in
As has been described, in the dispensing device depicted in
Further, in the dispensing device depicted in
===Second Control of Dispensing Apparatus===
Next, a description will be give of second control of the dispensing device according to an embodiment of the present disclosure.
In
Next, in the dispensing device, the syringe 1 is moved to the dispensing position (dish 5 in
In the dispensing operation 2, as depicted in
As such, the dispensing device according to an embodiment of the present disclosure performs the dispensing operation 2 at the start of dispensing, and then performs the dispensing operation 1 after the dispensing operation 2. Therefore, it becomes possible to gradually start dispensing in a free-fall discharge and perform the pump driven discharge after removing the gas phase at the tip of the nozzle 11, thereby being able to suppress generation of splatters and bubbles at the start of dispensing, and prevent contamination of something other than the liquid dispensing target.
Here,
Next, the dispensing device performs the dispensing finishing operation (S31A). In the dispensing finishing operation, in order to prevent a droplet and a bubble from dripping from the nozzle 11 due to the movement of the syringe 1, for example, the tip of the nozzle 11 is brought into contact with the liquid surface or the end surface of the dish 5 under the control of the drive portion, thereby removing a droplet and a bubble at the tip of the nozzle 11.
Finally, the dispensing device moves the syringe 1 to the liquid disposing position (waste liquid tank 7 in
Incidentally, when using the check valve CV as depicted in another configuration example in
===Another Control Example of Dispensing Apparatus===
In an embodiment described above, although the dispensing device discharges substantially all of the liquid in the syringe 1 by performing the dispensing operation 1, after discharging a small amount of the liquid in the syringe 1 by performing the dispensing operation 2 when starting dispensing, it is not limited thereto. For example, as depicted in
Here,
Note that, in the final dispensing operation 2, a very small amount of the liquid can remain in the syringe 1 or the nozzle 11 by the surface tension of the liquid. Thus, bubbles, which would be generated when the final droplet of the liquid were forcibly discharged by the pump driven discharge, and/or splatters, which would be generated by the burst of the bubble, can be suppressed. Further, the inner diameter of the discharge port (tip) of the nozzle 11 is set in consideration of the surface tension of the dispensing liquid, and the like. In an embodiment of the present disclosure, the inner diameter is assumed to be approximately 0.25 mm to 5.0 mm, by way of example.
Further, in an embodiment of the present disclosure, the amount of the liquid to be discharged by the dispensing operation 1 is set in consideration of an error in fluid delivery volume in the pump. For example, when an error in the fluid delivery volume is within ±10%, the amount is set such that a little under 90% of the whole discharge amount is to be discharged by the dispensing operation 1, so that the amount corresponding to the error in the fluid delivery volume remains in the syringe 1 without the whole amount of the liquid being discharged by the pump driven discharge. Thus, generation of the bubbles and/or splatters can be avoided, which would be generated if the pump driven discharge were performed to the end.
As such, in the control flow illustrated in
As has been described, in the dispensing device depicted in
Further, in the dispensing device depicted in
Further, generation of splatter or bubble at the end of the dispensing can be suppressed, and contamination of something other than the liquid dispensing target can be prevented, by further performing the dispensing operation 2 after the dispensing operation 1.
Further, in the dispensing device illustrated in
Further, the control unit 2 further controls the valve V3 configured to open/close the (third) flow path between the syringe 1 and the pump P2 for suction, thereby being able to perform a series of filling/dispensing operations including a filling operation and a dispensing operation.
Further, a large part of the liquid in the syringe 1 is dispensed by the pump driven discharge and thereafter the remaining liquid in the syringe 1 is dispensed in the free-fall discharge, thereby being able to reduce the time period required for the dispensing operation while preventing the contamination of something other than the liquid dispensing target.
Further, in the dispensing system depicted in
Note that the above embodiments of the present disclosure are simply for facilitating the understanding of the present disclosure and are not in any way to be construed as limiting the present disclosure. The present disclosure may variously be changed or altered without departing from its spirit and encompass equivalents thereof.
In an embodiment of the present disclosure, a description has been given of the case where the cell culture apparatus is used as an example of the application of the dispensing system including the dispensing device, but it is not limited thereto. The liquid to be dispensed by the dispensing device may be other liquid, such as ink or adhesive, which needs to be prevented from contaminating something other than the liquid dispensing target.
Number | Date | Country | Kind |
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2011-070595 | Mar 2011 | JP | national |
2011-070596 | Mar 2011 | JP | national |
This is a continuation application of International Patent Application No. PCT/JP2011/079826 filed Dec. 22, 2011, which claims the benefit of priority to Japanese Patent Application Nos. 2011-070595 and 2011-070596 both filed Mar. 28, 2011. The full contents of the International Patent Application are incorporated herein by reference.
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Supplementary European Search Report EP 11 86 1977 dated Dec. 22, 2014. |
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Number | Date | Country | |
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20140030168 A1 | Jan 2014 | US |
Number | Date | Country | |
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Parent | PCT/JP2011/079826 | Dec 2011 | US |
Child | 14039953 | US |