1. Field of the Invention
This invention relates to dispensers for multi-constituent products. More particularly, the invention relates to a dispensing device that may be attached to multiple containers for accepting constituents from the containers, and dispensing a mixed product or discrete side-by-side products.
2. Related Art
It has long been known to dispense a single-component fluid product under pressure from an aerosol or pump-type container or the like. Dispenser structures are also known which are formed on, or mountable to, a single pressurized dispensing container. Known single-container dispensing assemblies commonly include vertically-actuated valve assemblies which are triggered by vertical depression thereof, as well as tilt-actuated valve assemblies which are triggered by depression at angles between vertical and horizontal, inclusive. Such dispensing assemblies may be adequate for dispensing a single-component fluid product contained in a single pressurized container. Other dispensers may be used to convert a stream of a dispensed product into a form more useable for a given application.
Various types of dispensers are also known which are capable of dispensing a multi-constituent product by means of the ejection and mixing of at least two different, fluid constituents from separate containers. Dispensing devices that provide for the simultaneous release of materials from two containers in response to the pressing of a release valve or actuation of a pump generally include tubes, ducts, or similar structure for conveying each of the two materials from the respective containers to a chamber at which the materials are combined, the chamber having a single outlet port or nozzle at which the material is dispensed. For example, U.S. Pat. No. 4,773,562 discloses a dispenser of the latter type, which is used for dispensing a mixed two-constituent product. In U.S. Pat. No. 4,773,562, a dispensing head is provided-with a Y-shaped groove having lateral arms for separately conveying materials dispensed from two different containers to a median arm, where the two materials are mixed and conveyed as a combined product to a single projecting spout. Much like other prior art dispensing devices, however, this structure does not allow for easy removal and replacement of the dispensing portion after use.
In fluid application processes requiring the use of a multi-constituent product that must be mixed immediately before application to a given object, few known devices are capable of dispensing, mixing and applying such products in a satisfactory manner. For example, in the use of multi-component hair dye products, the user or stylist is generally required to carefully perform a number of manual operations to properly mix the individual components before applying the mixture to the hair. Epoxy adhesives, exothermic shaving creams, tooth whitening formulations, and some cleaning compounds, for example spot carpet cleaners, are further exemplary applications in which multi-constituent products must be mixed immediately before use.
Existing systems for dispensing multi-constituent products that are mixed or combined prior to use generally involve either (a) numerous components or (b) a large mixing system which may be difficult and/or expensive to manufacture. There is a continuing need for simple devices that can be produced economically in order to satisfy the various markets for mixed and co-dispensed products.
There exists an unmet need for an economical and ergonomic device and/or system that effectively and simultaneously receives constituents from multiple pressurized containers and dispenses the constituents as one of a mixed product, partially mixed product, or discrete side-by-side product streams. For example, where a chemical reaction is desired after dispensing, providing separate containers having a common nozzle for mixing and dispensing may be desirable. For example, to effectively apply an adhesive to a surface, it may be desirable to simultaneously dispense the component adhesive base along with the chemical activator capable of activating the adhesive properties of the adhesive base. The adhesive base and the chemical activator may, for example, be contained in first and second pressurized containers, and may then be released and mixed to form a homogeneous mixture which is dispensed onto a surface to be bonded. Other applications of chemical products that may benefit from mixing and dispensing through a common nozzle assembly include exothermic applications, where mixing two chemicals would yield a heated dispensed chemical composition. The unsolved challenges that have prohibited successful implementation of such multi-container applications, especially in the consumer products market, include, for example, controlled and consistent dispensing of a known quantity of each chemical, ability to dispense the chemicals in other than a 1:1 ratio, high manufacturing costs, and truly homogeneous mixing prior to expelling the mixed product through the nozzle outlet.
In one embodiment, the present invention is a dispensing device that includes a nozzle and a head. The nozzle is adapted to receive and dispense a plurality of pressurized constituents and includes an inlet portion, an outlet portion spaced from the inlet portion, and an actuation member receiving portion. The head is configured to receive the dispensing nozzle and includes a bottom part mountable atop a plurality of pressurized containers, and a top part adapted to be received on the bottom part of the head so as to substantially enclose the nozzle. The top part of the head has a resilient actuation portion formed integrally thereon and adapted to be depressed by a user, and an actuation member disposed on an internal surface of the resilient actuation portion of the head for contacting the nozzle actuation member receiving portion. When the nozzle and the head are mounted atop the plurality of pressurized containers and the resilient actuation portion of the head is depressed by the user, the nozzle shifts relative to the head so as to release the pressurized constituents from each of the plurality of pressurized containers into the nozzle for dispensing therefrom. The actuation member receiving portion of the nozzle can be a wedge-shaped recess and the actuation member disposed on an internal surface of the resilient actuation portion of the head an actuation tab adapted to be received by the wedge-shaped recess. Alternatively, the actuation member receiving portion of the nozzle can be a wedge-shaped tab and the actuation member disposed on an internal surface of the resilient actuation portion of the head an actuation recess adapted to receive the wedge-shaped tab.
The nozzle of the dispensing device can be adapted to shift at least partially laterally when the resilient actuation portion of the head is depressed by the user so as to activate at least one tilt-actuated valve on the plurality of pressurized containers. The nozzle can be adapted to mix the plurality of pressurized constituents and dispense the constituents as a mixed product.
The nozzle can also include a mixing chamber interposed between the inlet portion and the outlet portion to form a convoluted flow path between the inlet portion and the outlet portion for mixing the constituents to form the mixed product. The nozzle can have a combining portion in fluid communication with the inlet portion for receiving the constituents, and a mixing portion in fluid communication with the combining portion, where the mixing portion includes a plurality of mixing cells in fluid communication with one another along the direction of the flow path. At least a portion of the mixing portion of the nozzle can taper inwardly toward the outlet portion. The nozzle can be adapted to receive a plurality of pressurized constituents and dispense the constituents as discrete, side-by-side product streams.
The inlet portion of the nozzle can include a first inlet having a first channel, and a second inlet spaced from the first inlet and having a second channel. The nozzle can include a first flow chamber fluidly connecting the first channel to the outlet portion, at least a portion of the first flow chamber tapering inwardly towards the outlet portion, a second flow chamber fluidly connecting the second channel to the outlet portion, the second flow chamber being parallel to the first flow chamber and at least a portion of the second flow chamber tapering inwardly towards the outlet portion, and a wall disposed between the first flow chamber and the second flow chamber, the wall being configured, in use, to keep separate constituents from each of the plurality of pressurized containers. When the constituents from the plurality of pressurized containers are received in the first and second inlets, the constituents are conveyed through the first and second channels to the first and second flow chambers, respectively, to the outlet portion so as to be dispensed as discrete side-by-side product streams at the outlet portion.
An other embodiments, the invention is a nozzle for mixing a plurality of pressurized constituents and dispensing the constituents as a mixed product. The nozzle has an inlet portion for receiving the plurality of pressurized constituents and an outlet portion spaced from the inlet portion, the outlet portion for dispensing the mixed product. The nozzle also includes a mixing chamber interposed between the inlet portion and the outlet portion, the mixing chamber forming a convoluted flow path between the inlet portion and the outlet portion for mixing the constituents to form the mixed product. The mixing chamber can have a combining portion in fluid communication with the inlet portion for receiving the constituents, and a mixing portion in fluid communication with the combining portion, where the mixing portion includes a plurality of mixing cells in fluid communication with one another along the direction of the flow path, at least a portion of the mixing portion tapering inwardly toward the outlet portion. The inlet portion can include a plurality of inlets adapted to receive a valve stem on each of a plurality of pressurized containers. Each of the plurality of inlets can have interior walls having a conical configuration and can have a crab claw seal. The nozzle may be disposable. According to embodiments of the invention, the nozzle can have a channel from each of the plurality of inlets to the mixing chamber, the channels converging at a confluence in the combining portion. The confluence can be about equidistant from each inlet and each channel can have dimensions equal to the dimensions of the other channel such that, in use, the relative percentage by weight of each constituent in the mixed product is equal. Alternatively, each channel has dimensions that are different from the dimensions of the other channel such that, in use, the relative percentage by weight of each constituent in the mixed product differs from the relative percentage by weight of each other constituent in the mixed product.
Mixing portion of the nozzle can include a plurality of mixing portions including a first mixing portion in fluid communication with the combining portion, where the first mixing portion has a plurality of mixing cells in fluid communication with one another via consecutively unaligned openings along the direction of the flow path. The mixing portion can also have a second mixing portion in fluid communication with the first mixing portion, where the second mixing portion includes a plurality of mixing cells in fluid communication with one another via consecutively unaligned openings along the direction of the flow path. At least one of the first and second mixing portions of the mixing chamber can taper inwardly toward the outlet portion. The plurality of mixing cells of the first mixing portion can be separated by walls, each wall including at least one of the consecutively unaligned openings therein. The plurality of mixing cells of the second mixing portion are separated by walls, each wall including at least one of the consecutively unaligned openings therein. The first mixing portion can be the portion of the mixing chamber that tapers inwardly toward the outlet portion. Each of the plurality of mixing cells in the first mixing portion can become consecutively smaller than a previous mixing cell in the direction of the flow path. The second mixing portion can have a cylindrical configuration.
The outlet portion of the nozzle can include a cylindrical dispensing portion in fluid communication with the second mixing portion. The nozzle can include a top part and a bottom part, where the top and bottom parts are ultrasonically welded to one another. The top part and the bottom part can include walls integral therewith in the first mixing portion, the walls substantially separating the plurality of mixing cells and having at least one of the consecutively unaligned openings disposed therein. The walls of first mixing portion of the top part can substantially align with the walls of first mixing portion of the bottom part. The nozzle top part and the bottom part can include walls integral therewith in the second mixing portion, the walls substantially separating the plurality of mixing cells and having at least one of the consecutively unaligned openings disposed therein. The walls of the second mixing portion of the top part and the walls of the second mixing portion of the bottom part can alternatingly intermesh in the direction of the flow path between the inlet portion and the outlet portion.
In other embodiments, the invention is a dispensing system that includes a plurality of pressurized containers each having a valve stem; and a dispensing device as described above attached to the plurality of pressurized containers. The pressure in each of the plurality of pressurized containers can different from the pressure in another of the plurality of pressurized containers such that, in use, the constituents from each of the plurality of pressurized containers form a predetermined percentage by weight of a dispensed product. Alternatively, the pressure in each of the plurality of pressurized containers is equal to the pressure in another of the plurality of pressurized containers such that, in use, the constituents from each of the plurality of pressurized containers form a predetermined percentage by weight of a dispensed product. The valve on one of the plurality of pressurized containers can have dimensions that are different from the valve dimensions on another of the plurality of pressurized containers such that, in use, the constituents from each of the plurality of pressurized containers form a predetermined percentage by weight of a dispensed product. The valve of each of the plurality of pressurized containers can be a tilt-actuated valve. The dispensing system of the invention can include a collar adapted to secure the plurality of pressurized containers to one another.
In other embodiments, the invention is a mixing nozzle including an inlet portion adapted to accept constituents from each of a plurality of pressurized containers, an outlet portion adapted to dispense a mixed product and a mixing chamber forming a convoluted flow path between the inlet portion and the outlet portion, the mixing chamber being adapted, in use, to mix the constituents to form the mixed product. The mixing chamber can include a combining portion in fluid communication with the inlet portion, the combining portion, in use, being adapted to receive the constituents therein, a first mixing portion in fluid communication with the combining portion, the second mixing portion including a plurality of mixing cells in fluid communication with one another via consecutively unaligned openings along the direction of the flow path, and a second mixing portion in fluid communication with the first mixing portion, the second mixing portion including a plurality of mixing cells in fluid communication with one another via consecutively unaligned openings along the direction of the flow path. At least one mixing portion of the mixing chamber can taper inwardly toward the outlet portion.
The invention is also a multi-constituent side-by-side dispensing nozzle mountable atop a plurality of pressurized containers. The side-by-side dispensing nozzle has an inlet portion adapted to receive constituents from each of the plurality of pressurized containers. The inlet portion includes a first inlet having a first channel and a second inlet having a second channel. The nozzle also has an outlet portion adapted to dispense a product, a first flow chamber fluidly connecting the first channel to the outlet portion, at least a portion of the first flow chamber tapering inwardly towards the outlet portion, a second flow chamber fluidly connecting the second channel to the outlet portion, the second flow chamber being parallel to the first flow chamber and at least a portion of the second flow chamber tapering inwardly towards the outlet portion, and a wall disposed between the first flow chamber and the second flow chamber. The wall is configured such that, in use, it keeps separate the constituents from each of the plurality of pressurized containers. When constituents from the plurality of pressurized containers are received in the first and second inlets, the constituents are conveyed through the first and second channels to the first and second flow chambers, respectively, to the outlet portion so as to be dispensed as discrete side-by-side product streams at the outlet.
Further advantages, as well as the structure and function of exemplary embodiments, will become apparent from a consideration of the following description, drawings, and examples.
The foregoing and other features and advantages of the invention will be apparent from the following, more particular description of a preferred embodiment of the invention, as illustrated in the accompanying drawings wherein like reference numbers generally indicate identical, functionally similar, and/or structurally similar elements.
a depicts a bottom view of the exemplary mixing nozzle top part depicted in
b depicts a sectional view of the exemplary mixing nozzle top part depicted in
a depicts a top view of the exemplary mixing nozzle bottom part depicted in
b depicts a sectional view of the exemplary mixing nozzle bottom part depicted in
c depicts a sectional view of the exemplary mixing nozzle bottom part depicted in
d depicts a detail view of the inlet portion of the exemplary mixing nozzle bottom part depicted in
a depicts a bottom view the exemplary mixing nozzle top part depicted in
b depicts a sectional view of the exemplary mixing nozzle top part depicted in
a depicts a top view of the exemplary mixing nozzle bottom part depicted in
a depicts a top view of the exemplary top part of the dispensing device head depicted in
b depicts a front view of the exemplary top part of the dispensing device head depicted in
c depicts a sectional view of the exemplary top part of the dispensing device head depicted in
a depicts a top view of the exemplary bottom part of the dispensing device head depicted in
a depicts a bottom view of an exemplary top part of the side-by-side dispensing nozzle depicted in
b depicts a top view of an exemplary bottom part of the side-by-side dispensing nozzle depicted in
Embodiments of the invention are discussed in detail below. In describing embodiments, specific terminology is employed for the sake of clarity. However, the invention is not intended to be limited to the specific terminology so selected. While specific exemplary embodiments are discussed, it should be understood that this is done for illustration purposes only. A person skilled in the relevant art will recognize that other components and configurations can be used without parting from the spirit and scope of the invention. All references cited herein are incorporated by reference as if each had been individually incorporated.
a and 3b depict several views of an exemplary mixing nozzle top part 17a.
a depicts a bottom view of the exemplary mixing nozzle top part 17a depicted in
Second top mixing portion 23 includes a plurality of mixing cells 23a, 23b, 23c separated from the first top mixing portion 22, and from one another, by a plurality of walls 27 therebetween. The first mixing cell 23a of the second top mixing portion 23 is in fluid communication with the last mixing cell 22c of the first top mixing portion 21 via a flow opening 26. Likewise, each of the mixing cells 23a, 23b, 23c is in fluid communication with one another via flow openings 28, which may be aligned along a general direction of the flow path toward the top outlet portion 24. The second top mixing portion 23 may have a substantially cylindrical configuration extending in a direction towards the nozzle top outlet portion 24. A top actuation member receiving portion 29 is also included, for example, at an end of the mixing nozzle top part 17a to receive an actuation member 52, discussed further below with regard to
a and 4b depict several views of an exemplary mixing nozzle bottom part 17b.
a depicts a top view of the exemplary mixing nozzle bottom part 17b depicted in
Second bottom mixing portion 33 includes a plurality of mixing cells 33a, 33b, 33c, 33d separated from the first bottom mixing portion 32, and from one another, by a plurality of walls 37 therebetween. The first mixing cell 33a of the second bottom mixing portion 33 is in fluid communication with the last mixing cell 32c of the first bottom mixing portion 31 via a flow opening 36. Each of the mixing cells 33a, 33b, 33c, 33d is in fluid communication with one another via flow openings 38, which may be aligned along a general direction of the flow path toward the bottom outlet portion 34. The second bottom mixing portion 33 may have a substantially cylindrical configuration extending in a direction towards the nozzle bottom outlet portion 34. Bottom part 17b of the mixing nozzle 17 may also include a front nozzle portion 18 which may receive a valve insert 19 such as a mechanical breakup valve insert to atomize a dispensed product such that it is dispensed in the form of a fine spray. A bottom actuation member receiving portion 39 is also included at an end of the mixing nozzle bottom part 17b to receive an activation member 52, discussed further below with regard to
c depicts a sectional view of the exemplary mixing nozzle bottom part 17b depicted in
Upon assembly of mixing nozzle top part 17a and mixing nozzle bottom part 17b to form mixing nozzle 17, top and bottom combining portions 21 and 31 align to form the mixing nozzle combining portion; first top and bottom mixing portions 22 and 32 align to form the mixing nozzle first mixing portion; second top and bottom mixing portions 23 and 33 align to form the mixing nozzle second mixing portion; and nozzle top and bottom outlet portions 24 and 34 align to form the mixing nozzle outlet portion. In the first mixing portion of the mixing nozzle 17, top walls 25 align with bottom walls 35 to substantially separate the combined mixing cells formed by top mixing cells 22a, 22b, 22c and bottom mixing cells 32a, 32b, 32c, respectively. Likewise, top flow openings 26 align with bottom flow openings 36 to create continuous flow openings between the combined mixing cells at staggered positions along the general direction of the flow path.
Conversely, in the second mixing portion of the mixing nozzle 17, top walls 27 may be, upon assembly, intermeshed between bottom walls 37 such that top walls 27 bisect each of the bottom mixing cells 33b, 33c, 33d and bottom walls 37 bisect each of the top mixing cells 23a, 23b, 23c. Furthermore, upon assembly of the mixing nozzle top and bottom parts 17a, 17b, the top flow openings 28 may be unaligned with the bottom flow openings 38 so as to induce a turbulent flow to mix constituents received therein. The mixing portion may also have a portion thereof with a tapered configuration such that the plurality of combined mixing cells have consecutively decreasing volumes, respectively, in a direction towards the nozzle outlet portion.
a and 5b depict several views of an exemplary mixing nozzle top part 17a. The mixing nozzle top part 17a shown in
a depict several views of an exemplary mixing nozzle bottom part 17b.
a, 7b and 7c depict several views of an exemplary dispensing device head top part 11.
When the actuation member 52 is depressed by a user, it flexes inwardly and effects at least a partial lateral movement of the mixing nozzle 17 so as to release pressurized constituents from the plurality of pressurized containers 14a, 14b, into, through, and out of the mixing nozzle 17. The dispensing device head top part 11 may also have a recessed connection skirt 53 for connection to the bottom part 12, which bottom part 12 is discussed further below with reference to
a depict several views of an exemplary dispensing device head bottom part 12.
Side-by-side dispensing nozzle bottom portion 117b includes several portions that may be substantially the same as the bottom portion 17b of mixing nozzle 17 such as the inlet portion 40 including inlet columns 40a, 40b, inlets 41a, 41b, inlet channels 42a, 42b, and inlet feed portions 31a, 31b. The side-by-side dispensing nozzle bottom portion 117b further includes, however, a first bottom flow chamber 172a in fluid communication with inlet channel 42a and bottom inlet feed portion 31a as well as a second bottom flow chamber 172b in fluid communication with inlet channel 42b and bottom inlet feed portion 31b. The first bottom flow chamber 172a and second bottom flow chamber 172 may extend substantially the entire length of the side-by-side dispensing nozzle bottom portion 117b and are separated by a dividing wall 170b which also extends substantially the entire length of the side-by-side dispensing nozzle bottom portion 117b.
Upon assembly of side-by-side dispensing nozzle top and bottom portions 117a, 117b, the first top flow chamber 171a aligns with the first bottom flow chamber 172a to form a first flow chamber 171 and the second top flow chamber 171b aligns with the second bottom flow chamber 172b to form a second flow chamber 172. Top dividing wall 170a also aligns with bottom dividing wall 170b so as to separate the first and second flow chambers 171, 172 and prevent mixing of constituents received in each of flow chambers 171, 172 until the constituents exit the nozzle 117.
The exemplary side-by-side dispensing nozzle 117 may have an exterior that is structurally the same as, or substantially similar to, that of the mixing nozzle 17 discussed above with reference to, for example,
For example,
In order to avoid such inadvertent actuation, as shown in
This feature can be used in conjunction with the interior design of the inlet channels illustrated in
The present invention offers several additional advantages over the prior art. The actuation system, e.g., the combination of actuation member 52 and actuation member receiving portion 29, 39, provides a system where the movement of the nozzle such as, for example, mixing nozzle 17, can be facilitated by contact at a single point. The mixing nozzle 17 can move due to a force applied to a single point of contact, for example, in the form of a wedge-shaped recess 29, 39 on the mixing nozzle 17. In use, pressure applied to the resilient actuation portion 50 of the dispensing device head top portion 11, in which the mixing nozzle 17 is encased, is transferred to the mixing nozzle 17 by the actuation member 52 which can be, for example, a triangular projection that fits into the actuation member receiving portion 29, 39. This single point of contact actuation method provides the system with an additional means to equalize or accommodate manufacturing inconsistencies in pressurized containers 14a, 14b such as, for example, uneven valve stem heights, so as to provide dispensing consistency among different sets of pressurized containers.
Another advantage over the prior art is in the flexibility of the design. There are several different nozzle designs, as described above, that can be used interchangeably with the dispensing device of the present invention. For example, a mixing nozzle 17 such as depicted in
The system as described herein is relatively inexpensive to manufacture. In the past different devices were required to provide spray, stream, side-by-side output or output having a different dispensing ratio. Because of the flexibility of the instant invention, a manufacturer can avoid additional start up costs typically involved with supplying a variety of different users with devices having different purposes to fit the individual's needs. With the instant invention, a manufacturer can meet the needs of many different users by supplying the identical dispensing device head top part 11, dispensing device head bottom part 12, and base collar 13, along with a nozzle suitable to the needs of the particular user. Furthermore, the external configuration of the various nozzles is substantially identical; the only differences being in the internal structure. Accordingly, a manufacturer can use the identical set of outside molds in a variety of applications for different customers. These advantages save change-over costs and can provide space savings by using identical equipment to manufacture devices for different types of users.
The flexibility of the system can also provide cost savings to users. If users have different needs for different products, the user only needs to place a different type of nozzle in the device. Furthermore, if a given nozzle becomes clogged or otherwise inoperable, the inoperable nozzle can be removed and replaced; there is no need to replace the entire system. This can be especially true for users that have repeated need for a dispensing device.
The embodiments illustrated and discussed in this specification are intended only to teach those skilled in the art the best way known to the inventors to make and use the invention. Nothing in this specification should be considered as limiting the scope of the present invention. All examples presented are representative and non-limiting. The above-described embodiments of the invention may be modified or varied, without departing from the invention, as appreciated by those skilled in the art in light of the above teachings. It is therefore to be understood that, within the scope of the claims and their equivalents, the invention may be practiced otherwise than as specifically described.
Number | Date | Country | Kind |
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PCT/US06/39182 | Oct 2006 | US | national |
This application is a non-provisional application based on U.S. Application No. 60/723,913, filed Oct. 6, 2005, the contents of which are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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60723913 | Oct 2005 | US |