This application claims priority based on 35 USC 119 from prior Japanese Patent Application No. 2017-250234 filed on Dec. 26, 2017, entitled “DISPENSING METHOD”, the entire contents of which are incorporated herein by reference.
The disclosure relates to a dispensing method, more particularly to a dispensing method executed in a robot system.
There has heretofore been known a dispensing method executed in a robot system. Such a dispensing method is proposed, for example, in a dispensing system disclosed in Japanese Patent Application Publication No. 2016-212077 (Patent Literature 1).
The dispensing system disclosed in Patent Literature 1 includes: a robot that moves a dispenser to aspirate a dispensing target liquid; a camera that captures an image containing a tip portion of the dispenser, the liquid surface of the liquid, and a non-dispensing target positioned below the liquid surface; an image processor that acquires positional information on the liquid surface, positional information on a boundary between the liquid and the non-dispensing target, and positional information on the tip portion of the dispenser, based on the image; and a descent controller that controls the robot to lower the dispenser based on the three pieces of positional information for aspiration of the liquid into the dispenser.
Incidentally, in the dispensing method disclosed in Patent Literature 1 executed in the robot system and other dispensing methods according to a related art executed in a robot system, a liquid L adheres to the outer surface of a tip 3 after the liquid L is aspirated into the tip 3, as illustrated in
In view of such a problem, one or more embodiments may provide a dispensing method which is executed in a robot system with a simple device configuration and also enables accurate dispensing of a desired amount of liquid.
A method according to one or more aspects may be a dispensing method executed in a robot system, wherein the robot system includes: a pipette; a tip attached to the pipette; a container including a bottom surface, an inside surface, and an opening; a liquid contained in the container; and a robot including a robot arm, an end effector attached to a leading end of the robot arm, and a robot controller that performs operations on the pipette and the tip by controlling the robot arm and the end effector. The method may include: making the end effector hold the pipette and the tip attached to the pipette; dipping at least a point of the tip attached to the pipette in the liquid and aspirating the liquid into the tip; bringing an outer surface of the tip attached to the pipette into contact with a part of the container, wherein the part of the container is at least one of an edge of the opening and the inside surface; and pulling the pipette and the tip attached to the pipette out of the container through the opening.
A method according to one or more aspects may be a dispensing method to be executed in a robot system. The method may include: attaching a tip to a held pipette; moving the pipette so as to dip the tip in a liquid contained in a container, and aspirating the liquid into the tip; moving the pipette so as to bring the tip holding the aspirated liquid into contact with the container, thereby removing the liquid adhering to a side surface of the tip; and moving the pipette after bringing the tip into contact with the container, and discharging the liquid from the tip.
A dispensing method according to a first aspect is a dispensing method executed in a robot system, wherein the robot system includes: a pipette; a tip attached to the pipette; a container including a bottom surface, an inside surface, and an opening; a liquid contained in the container; and a robot including a robot arm, an end effector attached to a leading end of the robot arm, and a robot controller that controls the robot arm and the end effector to perform operations on the pipette and the tip, the method including: making the end effector hold the pipette and the tip attached to the pipette; dipping at least a point of the tip attached to the pipette in the liquid and aspirating the liquid into the tip; bringing an outer surface of the tip attached to the pipette into contact with a part of the container, wherein the part of the container is at least one of an edge of the opening and the inside surface; and pulling the pipette and the tip attached to the pipette out of the container through the opening.
According to the above configuration, the liquid adhering to the outer surface of the tip can be wiped off by pulling the pipette and the tip attached thereto out of the container through the opening after bringing the outer surface of the tip attached to the pipette into contact with a part of the container, which is at least one of the edge of the opening and the inside surface. As a result, the dispensing method according to a first aspect is executed in the robot system with a simple device configuration and also enables accurate dispensing of a desired amount of liquid.
The pulling the pipette and the tip attached to the pipette out of the container through the opening may include pulling the pipette and the tip attached to the pipette out of the container through the opening while sliding the outer surface of at least the point of the tip attached to the pipette against the part of the container.
According to the above configuration, the liquid adhering to the outer surface of the tip can be surely wiped off.
For example, the opening may be formed across an entire top surface of the container, and a part of the container may be a curved portion positioned at an upper end of the inside surface or in a vicinity of the upper end of the inside surface.
For example, the opening may be formed across an entire top surface of the container, and a part of the container may be a portion of the inside surface, the portion extending in a height direction of the inside surface.
The dipping at least the point of the tip attached to the pipette in the liquid and aspirating the liquid into the tip may include dipping at least the point of the tip attached to the pipette in the liquid by bringing the point of the tip attached to the pipette into contact with or close to the bottom surface of the container.
According to the above configuration, at least the point of the tip attached to the pipette can be surely dipped in the liquid regardless of the height position of the liquid surface.
A dispensing method according to a second aspect is a dispensing method to be executed in a robot system, including: attaching a tip to a held pipette; moving the pipette so as to dip the tip in a liquid contained in a container, and aspirating the liquid into the tip; moving the pipette so as to bring the tip holding the aspirated liquid into contact with the container, thereby removing the liquid adhering to a side surface of the tip; and moving the pipette after bringing the tip into contact with the container, and discharging the liquid from the tip.
The dispensing method according to a second aspect is executed in the robot system with a simple device configuration and also enables accurate dispensing of a desired amount of liquid.
Embodiments are explained with referring to drawings. In the respective drawings referenced herein, the same constituents are designated by the same reference numerals and duplicate explanation concerning the same constituents may be omitted. All of the drawings are provided to illustrate the respective examples only. No dimensional proportions in the drawings shall impose a restriction on the embodiments. For this reason, specific dimensions and the like should be interpreted with the following descriptions taken into consideration. In addition, the drawings include parts whose dimensional relationship and ratios are different from one drawing to another.
(Overall Configuration)
With reference to the drawings, description is given below of a dispensing method according to one or more embodiments. Note that these embodiments do not limit the invention.
(Robot System 10)
As illustrated in
(Robot 50)
The robot 50 includes a base 51, a robot arm 60 connected to the base 51, an end effector 70 attached to a leading end of the robot arm 60, and a robot controller 90 that performs operations on pipettes 20 and the tips 30 by controlling the robot arm 60 and the end effector 70.
(Robot Arm 60)
As illustrated in
A connected body of the links and joints including the first joint JT1, the first link 65a, the second joint JT2, the second link 65b, the third joint JT3, and the third link 65c serves as a first arm section 61 of the robot arm 60. To be more specific, the first joint JT1 connects the base 51 to a base end of the first link 65a in a rotatable manner about an axis extending in a vertical direction. The second joint JT2 connects a leading end of the first link 65a to a base end of the second link 65b in a rotatable manner about an axis extending in a horizontal direction. The third joint JT3 connects a leading end of the second link 65b to a base end of the third link 65c in a rotatable manner about an axis extending in the horizontal direction.
A connected body of the links and joints including the fourth joint JT4, the fourth link 65d, the fifth joint JT5, the fifth link 65e, the sixth joint JT6, and the sixth link 65f serves as a second arm section 62 of the robot arm 60. To be more specific, the fourth joint JT4 connects a leading end of the third link 65c to a base end of the fourth link 65d in a rotatable manner about an axis extending in a longitudinal direction of the third link 65c. The fifth joint JT5 connects a leading end of the fourth link 65d to a base end of the fifth link 65e in a rotatable manner about an axis extending in a direction orthogonal to a longitudinal direction of the fourth link 65d. The sixth joint JT6 connects a leading end of the fifth link 65e to a base end of the sixth link 65f in a torsionally rotatable manner. Then, the end effector 70 is attached to a leading end of the sixth link 65f.
(End Effector 70)
The end effector 70 includes a pipette holder 71 that holds the 8-channel pipette 18 and a pusher (not illustrated) that pushes a plunger of the 8-channel pipette 18 held by the pipette holder 71. The end effector 70 according to one or more embodiments holds the 8-channel pipette 18, thereby holding 8 channels (hereinafter referred to as the “pipettes 20” to avoid complicated description).
(Robot Controller 90)
A specific configuration of the robot controller 90 is not particularly limited. For example, the robot controller 90 may have a configuration realized by a publicly known processor (such as a CPU) operating according to a program stored in a storage unit (memory). The robot controller 90 executes the dispensing method according to one or more embodiments by controlling operations of the robot arm 60 based on pre-stored coordinate information and the like regarding distal ends of the pipettes 20 held by the end effector 70.
(Pipette 20)
The 8-channel pipette 18 may further include a tip injector (not illustrated) to remove the tips 30 attached to the pipettes 20, an injector button (not illustrated) to activate the tip injector, and an amount setting scale (not illustrated) to set the amount of the liquid to be aspirated into the tips 30.
(Tip 30)
In one or more embodiments, the robot system 10 includes at least eight tips 30 attached to the 8-channel pipette 18. As for each of the tips 30 according to one or more embodiments, at least the point or distal end thereof and its vicinity portion have a hollow conical shape having its diameter increase from the point to the base or proximal end (see
(Container 100)
The container 100 according to one or more embodiments is a container (so-called reservoir) widely used for dispensing, which is highly resistant to a reagent and the like. As illustrated in
(Liquid L)
The liquid L according to one or more embodiments is a reagent or the like used in a dispensing step for ELISA executed in the robot system 10.
(Dispensing Method)
With reference mainly to
(First Step)
First, as illustrated in
(Second Step)
Next, the robot arm 60 and the end effector 70 move the pipette 20 and the tip 30 attached thereto in the arrow direction (direction toward the inside of the container 100 along the axis direction of the tip 30) illustrated in
(Third Step)
The robot arm 60 and the end effector 70 further move the pipette 20 and the tip 30 attached thereto in the arrow direction (horizontal direction) illustrated in
(Fourth Step)
Lastly, the robot arm 60 and the end effector 70 move the pipette 20 and the tip 30 attached thereto in the arrow direction (direction toward the outside of the container 100 along the axis direction of the tip 30) illustrated in
In the dispensing method according to one or more embodiments, the liquid L adhering to the outer surface of the tip 30 can be wiped off by pulling the pipette 20 and the tip 30 attached thereto out of the container 100 through the opening 130 after bringing the outer surface of the tip 30 attached to the pipette 20 into contact with the curved portion 120a (part of the container). In other words, the tip 30 is attached to the held pipette 20, and the pipette 20 is moved so as to dip the tip 30 attached to the pipette 20 in the liquid L contained in the container 100, thereby aspirating the liquid L into the tip 30. Then, the pipette 20 is moved in such a manner that the tip 30 holding aspirated liquid L is brought into contact with the container 100 to remove the liquid L adhering to the side surface of the tip 30. Thereafter, the pipette 20 is moved, after the tip 30 is brought into contact with the container 100, to discharge the liquid L from the tip 30. Thus, the liquid L is prevented from adhering to the outer surface of the tip without acquiring a positional relationship between the point of the tip and the liquid surface by using a camera or the like as in the related art method, and keeping the point of the tip at a shallow position from the liquid surface based on the positional relationship, and the like. As a result, the dispensing method according to one or more embodiments is executed in the robot system 10 with a simple device configuration, and also enables accurate dispensing of a desired amount of liquid L.
In one or more embodiments, the liquid L adhering to the outer surface of the tip 30 can be surely wiped off by pulling the pipette 20 and the tip 30 attached thereto out of the container 100 through the opening 130 while sliding the outer surface of at least the point of the tip 30 attached to the pipette 20 against the curved portion 120a (part of the container) in the fourth step.
In one or more embodiments, the point of the tip 30 attached to the pipette 20 is brought into contact with or close to the inner surface of the bottom plate 110 of the container 100 (the bottom surface of the container 100) in the second step. Thus, at least the point of the tip 30 attached to the pipette 20 can be surely dipped in the liquid L without recognizing a height position of the liquid surface by complicated image processing or the like, for example. Moreover, even when the amount of the liquid L is decreased and the height position of the liquid surface comes close to the inner surface of the bottom plate 110, failure to dip the tip 30 in the liquid L does not occur. Accordingly, the liquid L can be used up to the last drop.
In one or more embodiments, the point of the tip 30 attached to the pipette 20 is brought into contact with or close to the bottom plate 110 of the container 100 in a state where the axis direction of the tip 30 attached to the pipette 20 is tilted by a predetermined angle with respect to the vertical direction, as illustrated in
(Modification)
From the above description, many variations and other embodiments of the disclosure will be apparent to one skilled in the art. Therefore, the above description is to be construed as illustrative only, and is provided to teach one skilled in the art the best mode of implementing the invention. Details of the structures and/or functions can be substantially changed without departing from the spirit of the invention.
In the above embodiments, the description is given of the case where the outer surface of the tip 30 attached to the pipette 20 is brought into contact with the curved portion 120a formed on the inner surface of the side plate 120 (the inside surface of the container 100) in the third step and the case where the tip 30 attached to the pipette 20 is pulled out of the container 100 through the opening 130 while sliding the outer surface of at least the point of the tip 30 attached to the pipette 20 against the curved portion 120a in the fourth step. However, the invention is not limited thereto. For example, a first modification illustrated in
As illustrated in
In a second modification, the tip 30 attached to the pipette 20 may be pulled out of the container 100 through the opening 130 (without sliding the outer surface of the tip 30 attached to the pipette 20 against a part of the container 100), after bringing the outer surface of the tip 30 attached to the pipette 20 into contact with the inner surface of the side plate 120 (the inside surface of the container 100) in the third step according to a second modification as illustrated in
In the above embodiments, the description is given of the case where the outer edge of the upper end portion of the side plate 120 is formed into an arc shape protruding upward, and the lower end of the arc-shaped portion on the inner surface side serves as the curved portion 120a. However, the invention is not limited thereto. For example, when the side plate 120 has a simple flat plate shape and the outer edge of the upper end portion of the side plate 120 has a square shape, the inner-side upper end of the square shape portion (that is, the inner-side corner of the square shape portion or the edge of the opening 130 of the container 100) may serve as the curved portion 120a. In such a case, the edge of the opening 130 of the container 100 and the inner surface of the side plate 120 are both included as a part of the container in the third and fourth steps.
In the above embodiments, the description is given of the case where the opening 130 is formed across the entire top surface of the container 100. However, the invention is not limited thereto. More specifically, the container 100 may further include a top plate, and an opening may be formed by drilling a through-hole in the top plate. In such a case, an edge of the opening formed in the top plate is included as a part of the container in the third and fourth steps.
In the above embodiments, the description is given of the case where the outer surface of the tip 30 is brought into contact with a part of the container, which is the curved portion 120a of the inner surface of the side plate 120 (the inside surface of the container 100) or the portion extending in the height direction of the inner surface of the side plate 120 (the inside surface of the container 100). In this event, the outer surface of the tip 30 may be pushed against a part of the container 100 to the extent that the tip 30 slightly bends, for example. Thus, the outer surface of the tip 30 can be surely brought into contact with a part of the container 100. In this way, the outer surfaces of all the tips 30 can be surely brought into contact with a part of the container 100 even in case of misalignment of the tips 30 attached to the eight channels when the dispensing method according to disclosure is performed using a multi-channel pipette such as the 8-channel pipette 18 in the above embodiments.
In the above embodiments, the description is given of the case where the axis direction of the tip 30 attached to the pipette 20 is tilted by a predetermined angle with respect to the vertical direction so as to approach the side plate 120 from the point to the base, as illustrated in
In the above embodiments, the description is given of the case where the tip 30 attached to the pipette 20 is moved into the container 100 along the axis direction of the tip 30 after the axis direction of the tip 30 attached to the pipette 20 is tilted by a predetermined angle with respect to the vertical direction so as to approach the side plate 120 from the point to the base, as illustrated in
In the above embodiments,
In the above embodiments, the description is given of the case where the end effector 70 holds the 8-channel pipette 18. However, the invention is not limited thereto. More specifically, the end effector 70 may hold a single-channel pipette (or one pipette 20) or may hold a multi-channel pipette other than the 8-channel pipette (that is, a multi-channel pipette with two to seven channels or a multi-channel pipette with nine or more channels). The robot system 10 may include the tip or tips 30 corresponding to the one pipette 20 or the number of channels (that is, pipettes 20) included in the multi-channel pipette.
In the above embodiments, the description is given of the case where the robot arm 60 is the multi-joint arm with a six-axis structure. However, the invention is not limited thereto. More specifically, the robot arm 60 may be a multi-joint arm with at least one axis or may be a multi-joint arm with a seven-axis structure. Alternatively, the robot arm 60 may be an arm with a linear-motion axis.
The invention includes other embodiments in addition to the above-described embodiments without departing from the spirit of the invention. The embodiments are to be considered in all respects as illustrative, and not restrictive. The scope of the invention is indicated by the appended claims rather than by the foregoing description. Hence, all configurations including the meaning and range within equivalent arrangements of the claims are intended to be embraced in the invention.
Number | Date | Country | Kind |
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2017-250234 | Dec 2017 | JP | national |