The present disclosure relates to the dispensing of custom food products. More specifically, the present disclosure relates to nozzles for mixing two or more substances to dispense a custom mixture.
As restaurants, concessions, and vending services move towards increased customized product offerings and consumers look for a more personalized food experience, vendors are looking for new ways to incorporate these trends. A dispenser of custom flavored food products is thus desirable in the field. Mixing of custom flavored food products presents challenges as two one or more semi-solid food stuffs are designed to be mixed into a homogenous or semi-homogenous product for delivery to the user for consumption.
U.S. Patent application Publication No. 2010/0147875 discloses a device for introducing additive fluids to a primary fluid that includes a body having a central bore for flow therethrough of a stream of primary fluid and a plurality of fluid flow channels in the body. Each channel extends between an inlet to the channel for connection to an associated supply of additive fluid and a plurality of outlet orifices from the channel that open into a surface of the body around and outside of an exit from the central bore.
U.S. Patent application Publication No. 2016/0332176, entitled “Apparatuses, Systems, and Method for Dispensing Condiments,” which is hereby incorporated by reference herein in its entirety, discloses dispensing of condiments having a base component and at least one additive. U.S. patent application Ser. No. 15/353,494, entitled “Systems and Methods of Custom Condiment Dispensing,” which is hereby incorporated by reference herein in its entirety, discloses dispensers and methods for dispensing custom condiments. U.S. patent application Ser. No. 15/585,974, entitled “Frozen Beverage Dispensing Machines with Multi-Flavor Valves,” which is hereby incorporated by reference herein in its entirety, discloses valves and nozzles for dispensing a mixed beverage having a base fluid and an additive fluid.
An exemplary embodiment of a nozzle for dispensing an edible product includes a nozzle sleeve that defines an open interior. A nozzle insert is positioned within the nozzle sleeve. A base inlet is defined in the nozzle insert. The base inlet opens to a base chamber within the open interior of the nozzle sleeve and defined at least in part by the nozzle insert. A flavoring inlet is defined in the nozzle insert. The nozzle sleeve and the nozzle insert are configured to mix by sheer mixing a base substance received through the base inlet with at least one flavoring substance received through the flavoring inlet.
An exemplary embodiment of a dispensing system for an edible product includes a nozzle. The nozzle includes a nozzle sleeve which defines an open interior. A nozzle insert is positioned within the nozzle sleeve. A base inlet is defined in the nozzle insert. The base inlet opens to a base chamber within the open interior of the nozzle sleeve and is defined at least in part by the nozzle insert. A flavoring inlet is defined in the nozzle insert. The nozzle sleeve and the nozzle insert are configured to mix by sheer mixing a base substance received through the base inlet with at least one flavoring received through the flavoring inlet. A mounting bracket is secured to a housing of the dispensing system. The mounting bracket is configured to releasably engage the nozzle sleeve to releasably retain the nozzle to the housing. A diffuser is configured to connect to a plurality of flexible tubes. Each flexible tube of the plurality of flexible tubes is configured to convey a flow of flavoring substance. The diffuser directs the flow of flavoring substance from the plurality of flexible tubes through the flavoring inlet.
Embodiments disclosed herein will use the use case of a custom condiment dispenser for exemplary purposes to described aspects of the disclosed nozzle. It will be recognized that as referred to herein, condiment and flavorings can encompass a variety of semi-solid or semi-liquid edible substances having a range of viscosities and consistencies. It will be recognized that while embodiments of the nozzles as disclosed herein may be particularly suited to facilitate the dispense and mixing of condiments, that embodiments of the nozzle may be used to mix and dispense any of a variety of edible substances including semi-solid and liquid edible substances such as liquid condiments, including but not limited to liquid butter, oils, and/or salad dressing or may be used to mix and dispense flavored beverages or other uses as disclosed herein.
As used herein the term “shear mixing” refers to the mixing of two or more substances due to the shear stress between the boundaries of those substances. As disclosed herein, this may exemplarily, but not limited to, be due to convergence, impingement, or laminar flow of the two or more substances. As also disclosed in further detail herein, such laminar flow may be coaxially laminar flow.
It will be recognized that as used herein “mixing” need not result in a homogenous mixture between the base condiment and the at least one flavoring and that a custom condiment may be “mixed” without being completely uniform in distribution of constituent components or uniform in color.
The custom condiment dispenser 10 further includes a nozzle 14 through which the edible substance, for example a custom condiment 18 is dispensed. While
It will be recognized that embodiments of the custom condiment dispenser 10 may operate in a variety of ways to dispense various types of custom condiments while remaining within the scope of the present disclosure. In an exemplary embodiment, the custom condiment dispenser 10 may include a base condiment reservoir 22, for example, but not limited to a reservoir 22 for ketchup, mayonnaise, barbecue sauce, or ranch dressing. The custom condiment dispenser 10 further includes flavoring reservoirs 24. As will be described in further detail herein, the flavorings contained within the flavoring reservoirs 24 and used by the condiment dispenser 10 may take a variety of forms including, but not limited to liquid concentrated flavoring, or a concentrated flavoring sauce. In an alternative embodiment, liquid flavoring of any variety of concentrations may be used depending upon the substance being mixed and dispensed. It is understood that the flavoring reservoirs 24 may be adapted to contain and dispense a particular type of flavoring. Upon user operation of the user interface 16 presented on the graphical display 12 to select a custom condiment to dispense, a controller 26 operates the custom condiment dispenser 10 to dispense the combination of the base condiment from the condiment reservoir 22 and at least one of the appropriately selected flavorings from flavoring reservoirs 24 to produce the selected custom condiment 18.
Each of the at least one base condiment reservoir 22 and plurality of flavoring reservoirs 34 are exemplarily connected to pumps 28 which respectively pump the base condiment and at least one flavoring to the nozzle 14. In an exemplary embodiment, a flexible tube may connect each of the reservoirs 22, 24 to at least one of the pumps 28. In exemplary embodiments, the pumps 28 are peristaltic pumps that operate to push the base condiment and/or flavoring through the respective flexible tubes. The flexible tubes exemplarily extend through the pumps 28 and prevent the pumps 28 from being in contact with the food flowing through the flexible tubes, e.g. the base condiment or flavoring.
The reservoirs 22, 24 may be refillable and reusable containers, however, it will be recognized that other embodiments may use any of a wide variety of reservoirs. Alternative examples of reservoirs may include, but are not limited to, disposable packaging such as bags, boxes, and bag-in-box packaging. Still further examples of reservoirs may include movable or removable lids to facilitate refilling of reservoirs with additional base condiment or flavoring. In still further examples, the reservoirs may be Tillable through an opening with a removable cap, for example a removable cap which facilitates connection of the reservoir to the condiment dispenser.
In the present disclosure, the examples of a base condiment of ketchup will be used for exemplary purposes, although it will be recognized by a person of ordinary skill in the art that other condiments, including, but not limited to mustard, melted or liquid butter, olive oil, melted or liquid cheese sauce, yogurt, ranch, guacamole, sour cream, chili, and/or tartar sauce may be used. In addition to the above savory foods, sweet foods for example sauces, syrups, and other toppings for example chocolate, butterscotch, caramel, and strawberry may be dispensed in other embodiments. As noted above, still further embodiments of the nozzle disclosed herein may be used to mix and dispense beverages.
In non-limiting examples, flavors such as sriracha, buffalo, jalapeno, teriyaki, honey, onion, garlic, bacon, oak, soy sauce, smoke, pepper, vinegar, pickle, chili, mint, basil, and/or wasabi may be used although it will be recognized that these examples of flavorings are again merely exemplary of possible flavors and are not intended to be limiting on the scope of flavors that may be provided in a custom condiment dispenser in either of liquid or flavored sauce form. While guacamole and tarter were exemplarily identified above as examples of base condiments, it may also be recognized that those substances may exemplarily be produced as custom condiments when other base substances are used in combination with further examples of flavorings. For example in the case of guacamole, a base condiment of sour cream may be combined with avocado and onion and/or jalapeno to produce guacamole. While tarter sauce may be produced by a combination of a base condiment of mayonnaise with onion and pickle relish flavorings.
As previously noted, the flavorings may come in a variety of forms. In one exemplary embodiment, the flavorings are a concentrated liquid flavoring. Such concentrated liquid flavorings may be exemplarily water, alcohol, or oil based and potentially highly concentrated and therefore may require volumetrically a small amount of the flavoring to achieve the custom condiment. In such embodiments, the flavoring reservoirs and associated pumps may be comparatively small to handle these volumes. In another embodiment, the flavoring may be in the form of a flavored sauce. Exemplarily, the flavored sauce may be a liquid starch sauce that carries the flavoring. This increases the volume of the flavoring which can promote mixing of the custom condiments in embodiments as disclosed in further detail herein. In further exemplary embodiments, the carrier sauce may be mixed with varying concentrations of the flavoring to produce different intensities of flavor for custom condiments further as described herein. In still further embodiments, the intensity or strength of a particular flavor in a custom condiment may be adjusted based upon an amount of flavoring mixed with the base condiment rather than an adjustment to a concentration of the flavoring itself.
In an exemplary embodiment, a user interacts with the custom condiment dispenser 10 through the GUI 16. The user inputs selections of a base condiment and at least one flavoring for a requested custom condiment. The user input selections may further include an intensity or amount of a flavoring to be added. After the user has input selections for the custom condiment, the user selects a dispense button to request dispense of the selected custom condiment. The condiment dispenser operates to provide the base condiment and at least one flavoring to the nozzle 14 for mixing and dispense of the requested custom condiment.
The nozzle 50 further includes a pair of tabs 60 which exemplarily are used to connect in a bayonet fashion with the dispensing apparatus. In an embodiment, the tabs 60 are configured to be received within respective slots in a dispenser (not depicted) in the area about where the condiment is dispensed. The nozzle 50 can be engaged with the dispenser with a turn about a portion of a rotation. In non-limiting examples, this may include a ⅛ turn or ¼ turn. In an exemplary embodiment, such connection facilitates ease of removal and reconnection of the nozzle 50 in order to facilitate cleaning of the nozzle and/or replacement of the nozzle.
Other configurations of the nozzle insert 54 may be used while remaining within the scope of the present disclosure. The passageways 72 may exemplarily extend into the base chamber 74, for example in the form of a tube or a projection (not depicted). This is done to inject the flavor streams further into the flow of base substance for example to create or to conceal a striping effect from the flavoring substance or to improve shear mixing of the flavor with the base since the base substance will wrap around the flavor streams as the whole stream approaches the exit of the nozzle. In yet another configuration, the passageways 72 may open to the base chamber 74 at an angle other than radially towards the axis of the base chamber 74. For example, the passageways 72 may enter in a non-radial orientation relative to the central axis of a bore of the base chamber 74. In one example, the passageways 72 may enter tangentially to the base chamber 74. This may improve mixing by increasing the initial surface area of the flavor stream in contact with the base stream. This may also cause a visual spiraling effect if the jet of flavor substance has an appropriate fluid momentum to curve around the walls of the mixing chamber 74 within the flow of the base substance.
In a still further embodiment, similar to the way in which the flavoring openings 68 may be staggered in their connection to the flavoring channels, the passageways 72 may be staggered in the position at which they enter the axis base chamber 74. Each set of flavoring passageways 72 may be staggered angularly from the set of passageways upstream as this may help to protect the openings of the passageways 72 from being clogged by the upstream flavor. In still further embodiments, the base chamber 74 may increase in cross-sectional diameter at a position below each set of passageways 72. This may also provide further protection of the openings of the passageways 72 since the base flow will wholly or partially envelop an upstream flavor stream before the combined flow moves past the next downstream set of passageway openings. This effect may further be enhanced by shaping the base chamber 74 to contain cavities between flavor orifices, which would create space for the base to flow around and envelop a flavor stream.
As best shown in
In the nozzle 86 depicted in
Additionally, the passageways 72A-F further include inserts 94. In exemplary embodiments, the inserts 94 may exemplarily be metal inserts which may further help to define the passageways 72. In non-limiting examples, the inserts 94 may define orifices of a particular diameter for the interface between the passageway 72 and the base chamber 74. In still further exemplary embodiments, the inserts 94 may be check valves or bust valves that limit the flow of flavoring when a particular flavoring is not being used in the present custom dispense.
The nozzle 86 further exemplarily depicts an embodiment wherein the flavoring inlets 58 are provided from the side, extending through the nozzle sleeve 52 and more specifically through the sleeve tube 88 of the nozzle sleeve 52 and connected directly to the respective flavoring channels 62A-F.
The nozzle 96 of
Both the angle with respect to the flavor injection axis and size of the annular orifice have an effect on the appearance and mixing of the dispensed substance, and as such the flavor injection axis at annular restriction 102 of the outlet 82 and.or the diameter of the nozzle outlet 82 may be differently dimensioned depending on the rheological properties of the custom substance to be dispensed. In exemplary embodiments, the orifice size is minimized to increase speed of the constituent components of the custom dispense. In embodiments, a smaller orifice size has also been found to also function to smooth pulsation from the pumping system. However, it will be noted that too much restriction in the orifice may result in a pressure drop that effects the quality of the output custom substance or restricts the flow rate below what is desired. If the outlet 82 and/or the annular restriction 102 are too small and the food is optically translucent, the user may also be able to see the flavors through the annular sheet, which may be undesired. There may be an optimal outlet 82 and/or annular restriction 102 size for each type of food dispensed. Angle of the annular restriction 102 where the annular sheet of base substance exits the base chamber 100 is also important because depending on the exit speed of the orifice, the annular sheet may or may not be able to converge onto the flavor streams. Sizing the angle towards being perpendicular to the stream of flavors helps increase sheer mixing with flavors, but is less stable in maintaining a sheet of flow. Decreasing the angle creates a stable sheet, but such annular sheet of substance may not converge and decrease the amount of shear mixing. Thus, there may be an optimal angle depending on the rheological properties of the substance dispensed.
The flow of flavoring 78 is provided through the passageways 72 into an interior of the annular sheet of base produced by the annular restriction 102. The interface between the annular sheet of base substance and the flow of flavoring 78 causes shear mixing between the constituent substances, but also creates a dispense of the custom substance with a uniform appearance of the annular sheet of base. The passageways 72 are exemplarily spaced apart from the nozzle outlet 82 and the annular restriction 102. The nozzle insert 54 exemplarily comprises a flavoring chamber 104 to provide this space. In embodiments, the flavoring chamber 104 can exemplarily provide a space for any buildup of flavoring and/or base to extend for example due to backpressure from the merging of multiple flows of constituent base/flavorings at the nozzle outlet 82. This space can accommodate any back-up of the flavoring and/or base to prevent contact with the passageways 72. This helps to keep the passageways 72 clean, clear from obstruction, and avoids carryover/flavoring contamination. In exemplary embodiments, the nozzle opening 82 may extend radially interior of the nozzle insert opening/flavoring chamber 104 to create a taper to further facilitate mixing between the base and flavoring(s).
It has been found that in some embodiments of available nozzles, the exit orifice of the nozzle is vulnerable to atmosphere. If there is a duration of time in which no substances are dispensed from the dispenser, then the substances, and substance residues within the nozzle may begin to skin over, either clogging the nozzle after an extreme period of time, or producing an undesirable texture on the next dispense. Therefore, in embodiments features may be incorporated to seal the nozzle exit so that the exit orifice will only be exposed to atmosphere during dispense, thus protecting the substances in the nozzle from drying, as well as providing a mechanical barrier to prevent post dripping after dispenses.
One solution is to use one or more elastomeric valves incorporated with the nozzle.
Tight dimensions and assembly enables the annular flap 108 to seal against a certain hydrostatic pressure from base substance remaining in the base chamber 100 of the nozzle 96 as shown in dashed lines. When sufficient pressure of the base substance is applied by the pumping system, the pressure flexes the annular flap 108 to the position shown in solid lines and allows flow through the nozzle outlet 82 in an annular sheet, still functioning as previously described. In an embodiment, some or all of the nozzle insert 54 may be constructed of the same elastomeric material as the annular flaps 108. In a still further embodiment, the elastomer seal 106 may comprise insert walls 110 also constructed of the same elastomeric material. The insert walls 110 may serve to help define the base chamber and the flavoring chamber 104 while providing additional flexibility to the elastomeric seal 106 such that the flow of base substance works to flex the insert walls 110 inwards as well to facilitate opening of the elastomeric seal 106.
In the embodiment depicted in
In an exemplary embodiment, the nozzle sleeve 52 includes an annular ring 112 of elastomeric material at the nozzle opening 82. In this manner, only the portion of the annular ring 112 may flex to open the nozzle opening under the pressure of the base substance being dispensed. Otherwise, the annular ring 112 is biased against the insert wall 110. In another exemplary embodiment, the nozzle sleeve 52 may include an elastomeric elbow 114 about which a portion of the nozzle sleeve 52 flexes to open the nozzle opening 82. In a still further embodiment, the entire nozzle sleeve 52 may be constructed of elastomeric material such as to flex under the sufficient pressure from the pumped base substance during a dispense. In each of these embodiments, the resilient nature of the elastomeric portions of the nozzle sleeve 52 returns the nozzle sleeve 52 to a position closing off the base chamber 100 when the dispense is finished. It will be recognized that the embodiments shown and described herein with respect to
In exemplary embodiments, the nozzles 96 are configured in a manner such as to facilitate connection and removal from the dispenser machine. Improved connection and removal of the nozzles, can facilitate cleaning of the dispenser and the nozzles, for example as the nozzles likely will require more frequently exchange and/or hand cleaning compared to other components of the dispenser, particularly those that do not contact food or consumables. The nozzles may interface with the dispenser and flexible tubes of flavoring substance and base substance in a variety of ways, depending on commercial availability of materials, ease of assembly and disassembly, and ease of cleaning. In one embodiment, exemplarily depicted in
As depicted in
The nozzle 96 is exemplarily constructed of a nozzle sleeve 52 and a nozzle insert 54, for example as described with respect to other embodiments. The nozzle sleeve 52 exemplarily includes mounting features which for example comprise a tab 60 and a mounting ledge 138 which respectively engage portions of the mounting bracket 120, for example a mounting finger 140 of the mounting bracket 120 and one or more mounting tabs 142 of the nozzle insert 54. In the exemplary embodiment depicted in
As previously noted, the mounting bracket 120 is secured to the dispenser machine and forms the interface from which the nozzle 96 is secured and removed, for example for manual cleaning. The mounting bracket 120 exemplarily includes the base barb 132 to which the flexible tube (not depicted) through which the base substance is provided is secured. The mounting bracket 120 includes a base recess 144 located on and above the mounting bracket 120 in coaxial alignment with the base barb 132. The base inlet 56 of the nozzle insert 54 is received within the base recess 144 to provide fluid communication of the base substance through the base barb 132 and the base inlet 56 into the base chamber 100 formed between the nozzle insert 54 and the nozzle sleeve 52.
The nozzle insert 54 further includes a projection 146 that is received within a projection housing 148 defined into the mounting bracket 120. The alignment of and receipt of the projection 146 within the projection housing 148 helps to align the nozzle insert 54 relative to the mounting bracket 120 and helps to limit relative movement between the nozzle insert 54 and the mounting bracket 120. In this manner, the rotative movement of the nozzle sleeve 52 relative to both of the mounting bracket 120 and the nozzle insert 54 secures and releases the nozzle 96 from connection to the mounting bracket 120.
The mounting bracket 120 further includes an orifice 150 that is exemplarily aligned on a central axis of the mounting bracket 120. As shown in
Additionally, the tube 152 includes a channel 160 which may exemplarily be defined by one or more channel walls 162. A rib 164 is located within the flavoring chamber 104 along the center axis of the nozzle insert 54. The flavoring chamber 104 is exemplarily defined by the insert wall 110 which may exemplarily be angular in shape and extend downward from the top of the nozzle insert 54 into the interior of the nozzle sleeve 52. The exterior of the insert wall 110 and interior of the nozzle sleeve 52 defines the base chamber 100. Alignment of the channel 160 to receive the rib 164 locates the tube 152 of the mounting bracket 120 coaxially within the insert wall 110 defining the flavoring chamber 104. Thus, as shown in
The diffuser 122 further includes passageways 168 which connect the flavoring bars 134 to the outlets 166 to distribute the flavoring substance thereto. Additionally, an elastomeric seal 170, exemplarily an o-ring, is located between the nozzle insert 54 and the nozzle 52 to further create a fluid tight seal therebetween in a manner further defining the base chamber 100. It will be recognized that in exemplary embodiments, at least part of the elastomeric seal 170 may be retained within an annular groove 172 which facilities locate of the elastomeric seal 170 relative to the nozzle insert 54 and the nozzle sleeve 52.
It will be recognized that embodiments of the combination of the nozzle 96 and the mounting bracket 120 as described above may facilitate cleaning and maintenance of the nozzle 96 and/or the dispenser as a whole. In an exemplary embodiment, the nozzle 96 can be removed from the dispenser without requiring disconnection of the flexible tubes that carry the base substance and/or the flavoring substances to the nozzle. Additionally, the mounting bracket 120 may provide a mounting point or structure to which a cleaning device may be secured in order to circulate cleaning solution through the mounting bracket 120 to the flexible tubes (not depicted) for in place cleaning of the dispense itself.
In a still further embodiment, the interface between the dispenser and the inner nozzle consists of ports sealed by o-rings. The female or male side of the connection may be provided by either the dispenser side or the nozzle side, or a combination of both connection types may be provided on each component. In an exemplary embodiment, the flexible tubes of the flavoring substance and the base substance may be connected to the nozzle through an elastomeric fitting. The flavoring substance tubes may terminate in barb fittings that friction fit with the elastomeric fitting, and the elastomeric fitting is overmolded, adhered, or friction fitted into the dispenser. Then the nozzle is secured to the combined dispenser and fitting. The exit orifices of the dispenser may be protected by check valves. The nozzle assembly is held in place via twist lock. In another embodiment, the dispenser interfaces with the nozzle via o-rings and the flavoring substance tubes fit onto barbs designed into the nozzle.
It may be desired to have the ability to clean the system using drain tubes or cleaning heads that interface with either the nozzle or with the unit after the nozzles removed. In one such exemplary embodiment, the base that interfaces with the tubing of the system also has a collar that extends down to external cladding of the dispenser to protect the inside of the dispenser from any dripping during the cleaning procedure. The nozzle may twist lock into the base as previously described, but the cleaning head may lock into the base via a snap fit. In such an embodiment this may aid placement of several cleaning heads since the cleaning heads may branch off from a single cleaning line and thus be difficult to twist. The nozzle may have similar snap fit retention features so that the nozzle and the cleaning head can secure to the dispenser in the same manner. The base may have guiding tracks to help guide the nozzle into the twist lock or snap fit features. The collar on the base may also safely allow the user to spray cleaning fluid up inside to the base and wipe down.
Depending in part upon the rheological properties of the substances being dispensed, further exemplary embodiments of nozzles as disclosed and described herein my use further structures and techniques to facilitate mixing of the base substances and flavoring substances.
In an exemplary embodiment, a nozzle tip may interrupt the flow of the custom substance with a plurality of orifices placed concentrically within the flow path of the custom substance. These orifices may exemplarily be formed by a plurality of radially extending spokes. After the custom substance passes through these orifices the flow of custom substance re-converges to a small orifice and exits to atmosphere, which may result in improved shear mixing. This re-convergence may help mixing even more if the orifices surrounding the body are of different sizes, thus creating different velocity streams to shear against each other.
In another exemplary embodiment, the nozzle may include a static mixer that behaves as a stream separator. The flavor and base streams can be divided by a series of radial protrusions for a length, and then divided by another series of protrusions at a different angle with respect to the axis of flow. Multiple stages of protrusions can be arranged within the flow path. Re-convergence after separation may create a greater mixing effect than allowing the stream to run through an unobstructed pathway. In another example, the protrusions may be shaped to allow the flavoring substance to be routed over a flow of base substance so that the separated flow of flavoring substance can be wholly or partially enveloped by the flow of base sub stance.
The flows of flavoring substances could further be introduced into the flow of base substance in a direction normal to the axis of the base substance flow, or in-line with the axis of base substance flow, depending on what is more compatible with a reducer, static mixer, or if striping effects are desired. When introducing the flavoring substances in line to the base substance flow, embodiments may further be arranged to increase the surface area of the flavoring substances as much as possible to increase shear mixing between the flavoring substances and the base substance. In an embodiment, axial entry of the flavoring substances may be provided by flavoring orifices which are shaped narrow and long to create a flat sheet of flavoring substances that enters the flow of base substance. In a still further embodiment, the flavoring orifices can be divided into a plurality of flavoring orifices which diffuse the flavoring into the flow of base substance. In an exemplary embodiment, each flow of flavoring substance may be divided into three separate streams of the flavoring substance that exit at different angles from each other, not just normal to the axis of base substance flow. The orifices also exit at an angle to further increase surface area of the exiting streams and create a sheet-like stream of flavoring substances.
It is possible that designs similar to traditional or standard static mixers may be used if the fluids are sufficiently immiscible or viscous. However, in exemplary embodiments, the pumping systems used in dispensers as disclosed herein may be limited in the pressure that the pumps are capable of producing or the dispenser system is configured to operate at pressures lower than the pressure drops typically required by conventional static mixers. Conventional static mixers are typically used on an industrial scale or with a hydraulic piston powered by hand in the case of epoxy mixers. Thus, modifications to static mixer designs are needed if such an approach is to be incorporated into a nozzle for the mixing of custom substances for consumption, for example custom condiments. Non-limiting and merely exemplary embodiments of modified static mixer solutions may include a helical type static mixer with cutouts in the elements to allow some flow through and to reduce pressure drop. In another embodiment, an X-type static mixer may include the x-bodies of the elements in contact with each other, creating very small orifices for the flavoring and base substances to travel through, thus causing a high pressure drop. In a further embodiment, the x-bodies are smaller and there are less x-elements dividing flow, which may reduce the required pressure drop.
In a still further example, the flavoring substances to be dispensed may be of particularly high concentration. These small volumes may be difficult to mix throughout the comparatively larger volume of the base substance all at once, or the flavoring substances may be difficult to post flush on high surface area mixing geometries. Therefore, the flow of base substance may be separated into two portioned (or more) streams of base substance. One stream pre-mixes with the flavoring substances before the streams of base substance are reintegrated and mixed together. In another example of this approach, the mixing of the streams of base substance happens at a point before the nozzle, and the base is divided amongst different mixing paths for each flavor that are delivered to the nozzle. The base substance may be divided by entering a manifold with different valve directing to chambers for integration with each of the requested flavoring substances in the custom order. In certain embodiments, combining the flavoring substances and the base substance at a sufficient upstream distance from the nozzle opening may provide enough mixing from friction at the tubing walls. In another embodiment where mixing occurs in separate portioned streams of the base substance with each of the dispensed flavoring substances, the flow of base substance may not be controlled by separate electromechanical valves. Instead, the flow of the requested flavoring substances may control the flow of the base substance into the active streams of flavoring substance. Inlets of base substance and flavoring substances may further be sealed with elastomeric valves as previously described above with respect to other nozzle embodiments. In such an embodiment, when a flow of a flavoring substance is occurring, the pressure from that flow opens a valve, for example an elastomeric umbrella valve, and allows the flow of base substance through. In such an embodiment, the opening pressure of the valve must be greater than the pressure of the flow of base substance during dispense so that it does not open when another flavor is being dispensed.
In some food applications, dynamic mixing may be required. In an embodiment, this dynamic mixing may include a rotating paddle that may be driven by a motor and sealed into the nozzle. The paddle may cause a swirling action that may be visually appealing, allowing the flavor to be visible as a swirl around the base. This may be particularly appealing in a dessert foods application.
One challenge to laminar mixing of foods is that while increased surface area of the interface between the base condiment and the flavorings enhances the shear mixing effect during the laminar flow, increased physical surfaces in the nozzle and increased complexity of the nozzle geometry can create spaces which are challenging to clean and keep clean making such geometries impractical for use in food processing. Still further challenges addressed by the nozzle 14 are that shear mixing occurs upon interaction of the substances in a laminar flow however, currently available geometries for nozzles to create such laminar flow do so at a high pressure drop. This high pressure drop and the resulting increase velocity causes shear thinning among many base condiments which are often fluid or semisolid foods which rheologically act as pseudo plastics or non-Newtonian fluids. Shear thinning while increasing mixing can degrade the consumer perceived quality of condiments and mouth feel of condiments. Therefore, geometries of nozzles may be used to exhibit a low pressure drop to maintain condiment quality. Additionally, due to the viscosity of the condiments, the practically achieved flow rates of the condiments may be low due to the qualities available pumps.
Another challenge in custom mixing and dispensing of a viscus or semi-viscus food is that of carryover of flavoring from a previous dispense into a subsequent dispense that uses different flavorings. Due to the relatively small volume as is contemplated to be dispensed, even a small amount of unrequested flavoring may negatively impact the taste and quality of the dispensed product. One cause of carryover is a Venturi effect created by the flow of base past one or more flavoring inlets which draws a flow of flavoring located in the flavoring inlet into the base as the base flows past. Another solution to carryover can be provided with further control of the dispensing process. In such a control, the dispense of the flow of the flavoring is ceased before the end of the dispense and instead a backpressure is created in the flavoring inlet which draws the base into the flavoring inlet which creates a “seal” of base to prevent flavoring from being drawn into the base chamber by the aforementioned Venturi effect. The Venturi effect may draw the base out of the flavoring inlet but carryover of the flavoring itself is limited or prevented. This back pressure may exemplarily be created by reversing the operation of the pump to create such back pressure or may be created by application of a vacuum (not depicted) to the flavoring inlet, exemplarily through the flavoring tube.
As mentioned above, while not limiting on the scope of the present disclosure, embodiments of the custom condiment dispenser are contemplated for dispense of small volumes of custom condiments. Three exemplary use cases exhibit the types of small volumes of custom condiments contemplated as opposed to other food processing solutions which use a bulk processing method for flavored sauces. In one embodiment, the custom condiment dispenser dispensed the custom condiment directly onto a piece of food, for example a hamburger, a hot dog, or a sandwich located in the dispensing area below the nozzle. In another embodiment, the custom condiment is dispensed into a portion cup to be provided to a customer along with a food order. In both of these two examples, the contemplated dispense volume may be between 0.5 oz to 2.0 oz. In a still further embodiment, the custom condiment dispenser may be used in a “behind-the-counter” use to make specialty sauces which are dispensed into a dispensing container (e.g. a ketchup bottle) either for use by a food preparation worker to dispense onto prepared food or for placing at a table or station for use by a customer. In a non-limiting embodiment, such volumes of dispensing containers may exemplarily be 6 oz-12 oz. These disclosed ranges are merely exemplary of potential uses of the disclosed custom condiment dispenser, it will be recognized that alternative embodiments may be used to dispense between 2 oz and 6 oz, or other volumes above or below this range.
In the present Description, certain terms have been used for brevity, clearness, and understanding. No unnecessary limitation are to be implied therefrom beyond the requirement of the prior art because such terms are used for descriptive purposes only and are intended to be broadly construed. The different dispenser apparatuses, systems, and methods described herein may be used alone or in combination with other apparatuses, systems, and methods. Various equivalents, alternatives, and modifications are possible within the scope of the appended claims.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to make and use the invention. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
The present application claims priority of U.S. Provisional Patent Application No. 62/415,801, filed on Nov. 1, 2016, the content of which is hereby incorporated herein by reference in its entirety.
Number | Name | Date | Kind |
---|---|---|---|
1261986 | White | Apr 1918 | A |
2297497 | Popoff | Sep 1942 | A |
2537119 | Buerlein et al. | Jan 1951 | A |
2736466 | Rodth | Feb 1956 | A |
2953305 | Bondurant | Sep 1960 | A |
3118758 | Ross | Jan 1964 | A |
3128994 | Hungate | Apr 1964 | A |
3297255 | Fortman | Jan 1967 | A |
3373937 | Yuza | Mar 1968 | A |
3455332 | Cornelius | Jul 1969 | A |
3460717 | Thomas | Aug 1969 | A |
3468487 | Warren | Sep 1969 | A |
3575352 | Hall et al. | Apr 1971 | A |
3664552 | Carse | May 1972 | A |
3966091 | Bencic | Jun 1976 | A |
4218014 | Tracy | Aug 1980 | A |
4635825 | Tulasne | Jan 1987 | A |
4708266 | Rudick | Nov 1987 | A |
4753370 | Rudick | Jun 1988 | A |
4792402 | Fricker | Dec 1988 | A |
4928854 | McCcann et al. | May 1990 | A |
4967932 | Wiley et al. | Nov 1990 | A |
5000351 | Rudick | Mar 1991 | A |
5025840 | Tacke | Jun 1991 | A |
5033651 | Whigham et al. | Jul 1991 | A |
5102016 | Ball et al. | Apr 1992 | A |
5203474 | Haynes | Apr 1993 | A |
5308631 | Anglerot | May 1994 | A |
5366117 | Mesenbring et al. | Nov 1994 | A |
5415326 | Durham | May 1995 | A |
5429681 | Mesenbring | Jul 1995 | A |
5435466 | Du | Jul 1995 | A |
5549222 | Schroeder | Aug 1996 | A |
5566863 | Mesenbring et al. | Oct 1996 | A |
5570822 | Lemarbe et al. | Nov 1996 | A |
5649644 | Hashimoto et al. | Jul 1997 | A |
5799832 | Mayo | Sep 1998 | A |
5803320 | Cutting | Sep 1998 | A |
6003733 | Wheeler | Dec 1999 | A |
6016935 | Huegerich et al. | Jan 2000 | A |
6047859 | Schroeder et al. | Apr 2000 | A |
6095371 | Mooney | Aug 2000 | A |
6189736 | Phallen et al. | Feb 2001 | B1 |
6220047 | Vogel et al. | Apr 2001 | B1 |
6227420 | Jepson | May 2001 | B1 |
6253963 | Tachibana | Jul 2001 | B1 |
6328229 | Duronio et al. | Dec 2001 | B1 |
6345729 | Santy | Feb 2002 | B1 |
6357632 | Salmela | Mar 2002 | B1 |
6390662 | Henry et al. | May 2002 | B1 |
6481645 | Taylor-McCune et al. | Nov 2002 | B1 |
6689410 | Gerber | Feb 2004 | B2 |
6698229 | Renken et al. | Mar 2004 | B2 |
6719175 | Mackenzie et al. | Apr 2004 | B2 |
6722530 | King et al. | Apr 2004 | B1 |
6739524 | Taylor-McCune et al. | May 2004 | B2 |
6745592 | Edrington et al. | Jun 2004 | B1 |
6871761 | Fox | Mar 2005 | B2 |
7059761 | Gerber | Jun 2006 | B2 |
7159743 | Brandt et al. | Jan 2007 | B2 |
7243818 | Jones | Jul 2007 | B2 |
7337920 | Duck et al. | Mar 2008 | B2 |
7445133 | Ludovissie | Nov 2008 | B2 |
7487887 | Ziesel | Feb 2009 | B2 |
7559346 | Herrick et al. | Jul 2009 | B2 |
7717297 | Kadyk et al. | May 2010 | B2 |
7757896 | Carpenter et al. | Jul 2010 | B2 |
7878370 | Sevcik et al. | Feb 2011 | B2 |
7997448 | Leyva | Aug 2011 | B1 |
8091737 | Smeller et al. | Jan 2012 | B2 |
8113386 | Herrick et al. | Feb 2012 | B2 |
8167173 | Simmonds et al. | May 2012 | B1 |
8245629 | Little | Aug 2012 | B2 |
8322570 | Beavis et al. | Dec 2012 | B2 |
8490829 | Deo et al. | Jul 2013 | B2 |
8496191 | Grant | Jul 2013 | B2 |
8561841 | Erman et al. | Oct 2013 | B2 |
8584900 | Metropulos et al. | Nov 2013 | B2 |
8622257 | Erman et al. | Jan 2014 | B2 |
8631974 | Piatnik et al. | Feb 2014 | B2 |
8798799 | Deo et al. | Aug 2014 | B2 |
8807392 | Smeller | Aug 2014 | B2 |
8839989 | Olson et al. | Nov 2014 | B2 |
8893927 | Olson et al. | Nov 2014 | B2 |
8899280 | Deo et al. | Dec 2014 | B2 |
9026245 | Tilton et al. | May 2015 | B2 |
9388033 | Gates | Jul 2016 | B2 |
RE46143 | Erman et al. | Sep 2016 | E |
9622615 | Hecht et al. | Apr 2017 | B2 |
10071899 | Mastro | Sep 2018 | B2 |
20020083730 | Giroux et al. | Jul 2002 | A1 |
20030161923 | Holland et al. | Aug 2003 | A1 |
20040159676 | Adema | Aug 2004 | A1 |
20050051577 | Loeb et al. | Mar 2005 | A1 |
20050067433 | Brandt et al. | Mar 2005 | A1 |
20060157504 | Barker et al. | Jul 2006 | A1 |
20060196886 | Fox | Sep 2006 | A1 |
20080041876 | Frank et al. | Feb 2008 | A1 |
20080073376 | Gist et al. | Mar 2008 | A1 |
20080083780 | Romanyszyn et al. | Apr 2008 | A1 |
20080314918 | Nuriely | Dec 2008 | A1 |
20090095771 | Hoover | Apr 2009 | A1 |
20090120958 | Landers et al. | May 2009 | A1 |
20090230149 | Smeller | Sep 2009 | A1 |
20100133293 | Ziesel | Jun 2010 | A1 |
20100147875 | Santos et al. | Jun 2010 | A1 |
20110264285 | Mattos et al. | Oct 2011 | A1 |
20120126034 | Nolen et al. | May 2012 | A1 |
20120285329 | Verhoeven et al. | Nov 2012 | A1 |
20130096715 | Chung et al. | Apr 2013 | A1 |
20130177261 | Bushnaw | Jul 2013 | A1 |
20130200103 | Gates | Aug 2013 | A1 |
20130206793 | Minica et al. | Aug 2013 | A1 |
20130282169 | Moore et al. | Oct 2013 | A1 |
20140069953 | Metropulos et al. | Mar 2014 | A1 |
20140081777 | Mastrodonato et al. | Mar 2014 | A1 |
20140114469 | Givens et al. | Apr 2014 | A1 |
20140263414 | San Miguel et al. | Sep 2014 | A1 |
20140372233 | Knecht et al. | Dec 2014 | A1 |
20150017297 | Vastardis et al. | Jan 2015 | A1 |
20150046877 | Cuppari et al. | Feb 2015 | A1 |
20160068383 | Falco, III | Mar 2016 | A1 |
20160229675 | Popov et al. | Aug 2016 | A1 |
20160332176 | Mastro | Nov 2016 | A1 |
20170119199 | Williston et al. | May 2017 | A1 |
20170122444 | Wilson et al. | May 2017 | A1 |
20170122449 | Wilson et al. | May 2017 | A1 |
20170122450 | Wilson et al. | May 2017 | A1 |
20170122451 | Wilson et al. | May 2017 | A1 |
20170123509 | Erman et al. | May 2017 | A1 |
20170190554 | Dahlberg et al. | Jul 2017 | A1 |
20170233234 | Hecht | Aug 2017 | A1 |
20170349423 | Hecht | Dec 2017 | A1 |
20180072555 | Fortunato | Mar 2018 | A1 |
20180072557 | Bertness | Mar 2018 | A1 |
20180111173 | Bertness | Apr 2018 | A1 |
20180265342 | Smeller | Sep 2018 | A1 |
Number | Date | Country |
---|---|---|
2042351 | Sep 1980 | GB |
2340415 | Feb 2000 | GB |
9927070 | Jun 1999 | WO |
2007087611 | Aug 2007 | WO |
2012135917 | Oct 2012 | WO |
2014062915 | Apr 2014 | WO |
2014151946 | Sep 2014 | WO |
Entry |
---|
Final Office Action for U.S. Appl. No. 15/698,164, dated Sep. 13, 2019. |
Number | Date | Country | |
---|---|---|---|
20180117606 A1 | May 2018 | US |
Number | Date | Country | |
---|---|---|---|
62415801 | Nov 2016 | US |