The present invention relates to an apparatus and method for dispensing small quantities of particles.
WO-A-01/33176 discloses an apparatus and method for dispensing small quantities of particles, in particular small amounts of medicament especially in a powder form. The apparatus uses dispense head comprising a funnel shaped hopper with a plurality of holes in a membrane at the base of the hopper, forming a sieve-like element, through which powder present in the hopper may fall. A preferred method is to tap the hopper horizontally to cause such a movement, thereby controllably dispensing powder through the membrane. The tapping is achieved by an electro-mechanical actuator which delivers impact energy to the hopper, which in turn causes a small number of particles to fall through the sieve-like element and onto a weighing measuring balance. The actuator is a horizontally oriented solenoid which taps the side of the hopper via a rod which supports the hopper at one end and has the solenoid mounted at the other end. A tapping action can also be done with a vertical component to the action of the actuator or the resultant movement of the hopper.
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In order to use the apparatus for precision dispensing, a receptacle 8 for the powder 7 is placed under the plate 4 and the hopper 1 is tapped on the sidewall 9 thereof at a location 6. The tap may be in a form that results from the impact of a mass travelling at a controlled velocity, for example from the end of an electromechanical tapping actuator, such as a solenoid. The resulting motion of the hopper 1 and powder 7 causes the powder 7 to flow through the holes 5 in the plate 4 for a small period of time following the impact, after which the powder flow stops. Thus a discrete amount of powder 7 is controllably dispensed into the receptacle 8 as a result of each tap.
In order to accurately dispense a desired total amount of the powder 7, a plurality of taps are used to fill each receptacle 8 and the total weight of powder 7 dispensed into the receptacle 8 is measured in real time so that as soon as the required amount has been dispensed, the tapping can be stopped. The rate of tapping is controlled by a control computer. If desired, a mechanical action on the dispense head other than tapping may be employed controllably to dispense the powder.
It is disclosed that the hopper is usually clamped to a rod which carries the electro-mechanical tapping actuator so as to ensure that the hopper cannot move relative to the rod. However, another arrangement is disclosed in which the hopper is not clamped and merely sits in an aperture in the rod so as to be able to be perturbed vertically and/or rotationally. It is stated that it is thought that the actuator provides a horizontal force which is converted in part to a vertical force at the hopper side walls, possibly due to the tapered nature of these side walls, and that the rotations are thought to be due to asymmetries in the components, for example when the plane of the aperture in the rod in which the hopper sits is not precisely horizontal. It is disclosed that the vertical motion serves to fluidise the powder particles, making them easier to dispense, and that the rotational motion can help the particles from being compressed or otherwise stuck together.
The known dispense head described hereinabove relies for its effectiveness on its ability to dispense roughly consistent amounts of powder with each successive mechanical action or tap. This occurs because a roughly similar amount of drug powder is released through the holes on each occasion, as the bridge of powder over any given hole is broken. In a typical application the powder may consist of particles which are 20 to 100 microns diameter, and the holes may be 300 or 400 microns diameter.
This known system works very well with the majority of materials. However it has some shortcomings when loaded with materials which have a tendency to agglomerate. Sometimes drug materials can be ground or milled down to very small particle size, to help with drug dissolution and absorption within the patient, or for other purposes. When the small particles are of the order of a few microns in diameter, the powder is typically described in the art as being ‘micronised’. These materials frequently have a tendency to form large loose agglomerates when handled. These agglomerates take the form of larger assemblies of particles formed from loosely grouped individual particles, rather like snowballs made from powdered snow. These larger particles may be many different sizes—commonly ranging from tens of microns in diameter up to 2 or 3 millimeters in diameter, or even larger.
It will be appreciated that with a powder which has a tendency to agglomerate, the holes may become occluded by agglomerated assemblies of particles whose diameters are greater than the hole diameters. Although some smaller particles may be released, the amount can be very small, and thus the process of dispensing may take considerably longer as a consequence and in some circumstances render the process of dispensing by the dispense head unachievable.
Attempts to remedy this by employing a dispense head which has larger holes are only of limited success, because the agglomerates are not of consistent size. The result of this is that the amount of drug released from the dispense head for any given tap or mechanical action becomes very variable. If the agglomerates become larger, then the flow is restricted again. If the agglomerates are locally smaller, then too large amounts of powder can be released, leading to potential over dispensing above the target value, and the process is more difficult to control.
The disclosure in WO-A-01/33176 concerning the provision of an unclamped hopper which is free to some extent to move vertically and/or rotationally in an aperture does not provide controlled and repeatedly achievable effects on the powder during dispensing so as to be able to ensure avoidance of agglomeration of the powder particles.
The present invention at least partially aims to overcome these problems of the known apparatus and method for dispensing small quantities of particles using a dispense head.
Accordingly, the present invention provides an apparatus for dispensing small quantities of particles, the apparatus comprising a hopper provided with a sieve at a bottom portion thereof, the hopper defining a powder-containing zone above the sieve which in use contains powder to be dispensed therefrom through the sieve, a support for the hopper, the support holding a portion of the hopper so that the hopper can in use be held above a container into which the dispensed powder is to be received, at least one actuator for delivering impact energy to the hopper for causing powder to be dispensed through the sieve when the hopper receives the impact energy, and an element which is adapted to permit controlled vertical movement of the hopper relative to the support.
In one preferred aspect, the element comprises a clamp for clamping the hopper to the support, the clamp being configured to permit the hopper to move vertically in the clamped configuration over a particular distance.
The apparatus may further comprise a biasing device between the hopper and the support for biasing the hopper to a first position of the clamped configuration, the hopper being movable towards a second position of the clamped configuration against the bias of the biasing device.
Preferably, the biasing device comprises a compression spring.
The compression spring may be disposed between two parts of the clamp and urges the hopper downwardly.
In another embodiment, the element comprises a stop member, spaced above a holder for the hopper, to define a height by which the holder can move vertically.
The apparatus may further comprise a height adjustment mechanism for adjusting the height of the stop member.
In another preferred aspect, the support comprises an annular portion having an aperture within which the hopper is received, the upper surface of the annular portion has a stepped ratchet configuration adapted additionally to create controlled rotational movement of the hopper, and a holder for the hopper rests on the stepped ratchet configuration.
Preferably, the stepped ratchet configuration comprises a succession of abutting inclined step portions extending peripherally around the upper surface of the annular portion.
Preferably, the step portions are separated by radially directed edges.
Preferably, the holder is provided with a plurality of downwardly depending members which rest on the ratchet surface.
The present invention also provides a method of dispensing small quantities of particles, the method comprising the steps of: disposing in a hopper provided with a sieve at a bottom portion thereof a powder to be dispensed therefrom through the sieve; supporting the hopper by holding a portion of the hopper with a support so that the hopper is held above a container into which the dispensed powder is to be received, and providing an element which is adapted to permit controlled vertical movement of the hopper relative to the support; and delivering impact energy to the hopper by at least one actuator thereby to cause powder to be dispensed through the sieve when the hopper receives the impact energy and to permit controlled vertical movement of the hopper relative to the support.
In one preferred aspect, the element comprises a clamp for clamping the hopper to the support, the clamp being configured to permit the hopper to move vertically in the clamped configuration over a particular distance.
Preferably, a biasing device is disposed between the hopper and the support for biasing the hopper to a first position of the clamped configuration, the hopper being movable towards a second position of the clamped configuration against the bias of the biasing device.
Preferably, the biasing device comprises a compression spring.
The compression spring may urge the hopper downwardly.
In another embodiment, the element comprises a stop member, spaced above a holder for the hopper, to define a height by which the holder can move vertically.
Preferably, the height of the stop member is adjustable.
In another preferred aspect, the element is adapted additionally to create controlled rotational movement of the hopper relative to the support.
Preferably, the support comprises an annular portion having an aperture within which the hopper is received, the upper surface of the annular portion has a stepped ratchet configuration adapted to create rotational movement of the hopper, and a holder for the hopper rests on the stepped ratchet configuration.
Preferably, the stepped ratchet configuration comprises a succession of abutting inclined step portions extending peripherally around the upper surface of the annular portion.
Preferably, the step portions are separated by radially directed edges.
Preferably, the holder is provided with a plurality of downwardly depending members which rest on the ratchet surface.
Preferably, rotational movement of the hopper causes a change in the at least one of the angle and direction of tilt of the hopper.
This invention accordingly provides the advantage that the powder in the hopper is subjected to a deagglomeration action as a result of controlled vertical, and optionally additional rotational movement, and possibly tilting, of the hopper during powder dispensing, which tends to form a more homogeneous distribution of particle sizes, as a result of the deagglomeration action tending to reduce particle agglomeration in the hopper by physical breaking up of any agglomerates and/or by preventing any further agglomerates from being formed. This in turn tends to permit more accurate dispensing of the target weights of the powder, with in particular less incidence of over dispensing above the target dispensed weight, and also tends to provide more even dispensing times for successive doses of the same target weight.
The present invention is predicated on the discovery by the inventors that the agglomeration problem can reliably and repeatably be reduced or substantially eliminated by mechanically treating the powder immediately prior to dispensing while the powder is in the hopper, by controllably moving the hopper vertically and optionally additionally rotationally, and/or by tilting the hopper, in the aperture.
Embodiments of the present invention will now be described by way of example only with reference to the accompanying drawings, in which:
When a current pulse is passed through the coil 28, the armature 31 is accelerated towards the end face 37 of the cavity 27 and the end wall 35 impacts it. The impact momentum is transferred by the cantilever arm 25 to the hopper 20 and the bulk powder therein and causes a discrete amount of the powder to fall into a receptacle (not shown) located, in use, beneath the sieve of the hopper 20. Thereafter, when the current pulse is terminated the spring 34 urges the armature 31 back to the rest position.
With this arrangement it is possible to tap the hopper 20 along the cantilever arm 25. Accordingly, powder dispensing occurs by successive tapping steps corresponding to successive powder dispense actions.
The use of a solenoid 30 to generate the impact on the hopper 20 and the bulk powder therein allows the magnitude of the impact to be altered by controlling the voltage driving the coil 28 of the solenoid 30. The same effect can be achieved by changing the pulse width, i.e. the period of time during which the coil 28 is switched on.
The problem of agglomeration of the bulk powder in the hopper 20 above the sieve 21 is overcome in accordance with the invention by the provision of a support for the hopper 20 which is permits controlled vertical, and optionally additional rotational, movement of the hopper 20, and optionally also causes the axis of the hopper 20 to tilt about an angle relative to the vertical. These structures can assist in either preventing the formation of agglomerates and/or breaking up any agglomerates which have formed. A number of different embodiments of the hopper support structures are described below.
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When the cantilever arm 125 receives impact energy from the actuator, not only does this impart a horizontal impact on the hopper 129, but also this causes the hopper 129 to jump vertically. When the hopper 129 receives impact energy in a horizontal direction from the actuator towards the hopper 129, the junction between the hopper 129/pawl members 135 remote from the actuator tends to act as a fulcrum which is vertically above the centre of gravity of the filled hopper. This causes the hopper to be rotated upwardly about that fulcrum, thereby moving the opposite side of the hopper vertically upwardly. This vertical motion tends to be associated with at least a small rotational movement about a vertical axis as well. When the hopper 129 rotates, the pawl members 135 tend progressively to be moved, in an angularly indexed manner, circumferentially around the ratchet surface 130. The provision of the ratchet surface 130 not only permanently tilts the hopper 129, but also causes rotation of the hopper 129, and consequential variation in both the angle and direction of tilt, even for only small amounts of rotational movement, particularly when a pawl member 135 suddenly drops down the height of a step portion 131 of the ratchet surface 130. The angle of maximum rotation per indexed rotational motion is controlled by the angular extent of each step portion 131. The maximum vertical movement per indexed rotational motion is controlled by the vertical height of each step portion edge 132.
In each of the embodiments of the invention, the controlled vertical, and optionally additional rotational motion of the hopper, coupled optionally with tilting of the hopper, assists in deagglomerating the powder particles in the hopper, which in turn enhances even and accurate powder dispensing from the hopper.
Number | Date | Country | Kind |
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0414811.0 | Jul 2004 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB2005/002523 | 6/28/2005 | WO | 00 | 9/18/2007 |
Publishing Document | Publishing Date | Country | Kind |
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WO2006/003379 | 1/12/2006 | WO | A |
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3791558 | Katusha | Feb 1974 | A |
4260108 | Maedgen, Jr. | Apr 1981 | A |
Number | Date | Country |
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2100235 | Dec 1982 | GB |
2120215 | Nov 1983 | GB |
2123802 | Feb 1984 | GB |
234501 | Aug 2002 | JP |
9919215 | Apr 1999 | WO |
WO0133176 | May 2001 | WO |
WO03026965 | Apr 2003 | WO |
Number | Date | Country | |
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20080017669 A1 | Jan 2008 | US |