Patent Application
20150274375
The present disclosure pertains to a dispensing system including a collapsible container for liquid material, such as e.g. soap. In particular, the present disclosure pertains to a dispensing system including a support structure which is configured for wall attachment of the dispensing system.
In the field of dispensing liquid material, such as soap, from a container, different dispenser system types are known. Liquid dispensers, particularly soap dispensers, of the type which contain a replaceable liquid container are becoming more and more popular. Using a replaceable liquid container allows users and suppliers to rapidly refill an empty dispenser, or to change the type of liquid without having to clean or change the dispenser itself.
The system may either include a container which is rigid or collapsible. While a rigid container maintains its shape upon being emptied, a collapsible container is gradually collapsing, i.e. its inner volume is decreasing as fluid is dispensed therefrom. Collapsible containers are particularly advantageous in view of hygienic considerations, as the integrity of the container is maintained throughout the emptying process, which ensures that no contaminants are introduced thereto, and that any tampering with the content of the container is impossible without visibly damaging the container.
One type of collapsible containers is simple bags, generally formed from some soft plastic material. Bags are generally relatively easy to collapse, and the bag walls would not strive to re-expand after collapse. Hence, the bag walls would not contribute to any negative pressure in the bag.
Another type of collapsible containers is known from e.g. EP 0 072 783 A1 and DE 90 12 878 U1. This type of collapsible containers has at least one relatively rigid wall, towards which the collapse of the other, less rigid walls of the container will be directed. Hence, hereinafter, this type of container is referred to as a semi-rigid collapsible container. A second example of a semi-rigid collapsible container is found in U.S. Pat. No. 5,083,678. This container is made of thermoplastic material and is collapsible from a first configuration to a second configuration during the dispensing of the liquid material.
Irrespective of whether a rigid or collapsible container is used, one of the concerns that is to be considered when designing dispensing systems for liquid materials arises when the container is about to be depleted, requiring it to be replaced by a new, full container. Unlike other dispensers, such as paper dispensers which dispense stacks of folded tissue paper and which can be easily refilled simply by placing additional paper on top of the almost depleted paper stack, such an easy refill is difficult to obtain for a liquid dispenser system.
Known dispensing systems for liquid materials normally have supply bottles, or containers, which are placed upside down in a dispenser to maintain a positive flow of liquid from the outlet or pump, if the outlet is connected to a pump. Several versions of controlling the flow of liquid from the container have been in use during the years. A pump that could be dislodged from the old container and fitted to the new one, has later been replaced with a pump integral in the container, to ease the maintenance work and make sure that no old deposits will clog up an old pump. Often the lever or dosing member to work the pump has been part of the main dispenser body, but other times it has been part of the container itself. It has been found that during usage of such dispensing systems, the replacement of the container should be carried out at the right timing to prevent the container from being fully emptied.
In order to accomplish this, U.S. Pat. No. 4,570,823 suggests a soap solution dispenser having a float body in the reservoir, i.e. container. The float body is provided with at least one indicator flag coupled thereto and the path of movement of the indicator flag extends along a viewing window of the cover. In this manner, the consumer or the user of the dispenser is provided with an indication of the filling state of the soap solution dispenser at a small expense.
US 2008/023487 A1 is another document relating to a dispenser including a collapsible reservoir. The dispenser also contains a tensioning element for stretching the reservoir so as to counteract, or negate, the compression of the reservoir. By applying this stretching, the bulging of the reservoir is pulled inward in a homogenous manner. In this way, the risk of fluid getting trapped in the reservoir is minimised since the risk of having excessive crumpling is decreased. The dispenser further includes an inspection window, which allows the amount of liquid in the reservoir to be seen from outside.
As regards other known arrangements, WO 2009/113920 A1 discloses a bag-in-box type liquid receptacle having an indicating sheet which is attached to the upper wall of the outer container. The indicating sheet is further provided with a flap, running in an opening of the outer container, for visually displaying the liquid level of the inner container. Hence, it is not required to open the outer container and take out the inner container therefrom to determine the amount of liquid which is left in the inner container. However, this type of receptacles is intended for being located on a horizontal surface such as a dining table or kitchen worktop, and is not suitable for use in systems with a reused outer container and exchangeable inserts and is therefore not suitable for being mounted on a wall in restrooms.
Despite the activity in the field, exemplified by the above-cited disclosures, there remains a need for a dispensing system including a collapsible container, which combines high functionality and simplicity with the possibility of identifying when the system is running out of liquid material.
Advantageously, the dispensing system should be suitable for liquid materials such as soap.
It is desired to improve a dispensing system which includes a collapsible container for liquid material, such as e.g. soap.
Disclosed is a dispensing system including a collapsible container for liquid material, such as e.g. soap. The collapsible container has an outlet for withdrawal of liquid material from the collapsible container during collapse thereof. The collapsible container includes a pump associated with the outlet of the collapsible container such that liquid material can be withdrawn upon activation of a dosing member. The dispensing system has a support structure which is configured for wall attachment of the dispensing system. The support structure includes outlet holder means and contact means for securing the collapsible container to the support structure. The support structure further includes at least one movable follower which is biased towards a collapsing part of the collapsible container. In addition, the support structure is provided with detecting means for detecting the position of the movable follower.
In another embodiment, the support structure could be a part of a dispenser housing for encompassing the collapsible container.
The term “liquid material” refers to e.g. soap, foam, shower/bath gel, detergent, or any mixtures of these materials. The liquid material is typically aqueous. In other words, the term is intended to mean a body of material which is flowable at or about room temperature and pressure, and therefore other liquid materials are conceivable within the scope of the invention. Other liquid materials include e.g. disinfectants, skin-care liquids and even medicaments. Equally, while the description to follow, as a matter of convenience, refers to the dispensing of a soap material, obviously other types of liquids can be conveniently handled, and therefore, the use of this term is not to be construed in any limiting sense. The term is merely to be viewed as an exemplary and desirable field of application for the inventive measures.
The term “collapsible” and variations thereof mean that the volume of the container or the component can be reduced by at least 30% but less than 100%, relative to its volume in its original state, e.g. the state of the container when it is filled with liquid. The difference between a normal container and a collapsible container is that the collapsible container only has one opening for the contents to get to the outside, and no inlet for e.g. air to fill the vacated volume as the contents are let out, and as no air can get in, atmospheric pressure will compress the container as it is flexible.
Collapsible containers are particularly advantageous in view of hygienic considerations, as the integrity of the container is maintained throughout the emptying process, which ensures that no contaminants are introduced therein, and that any tampering with the contents of the container is impossible without visibly damaging the container.
By providing a support structure including at least one movable follower which is biased towards a collapsible part of the collapsible container, as mentioned above, it is meant that a biasing force is imparted to the movable follower that urges it towards a part of the collapsible container, e.g. the exterior surface of the collapsible container. Hence, it is possible for the movable follower to follow the collapse of the container when liquid is being withdrawn from the outlet of the collapsible container. In other words, when liquid material is withdrawn from the dispenser by the user, the amount of liquid material in the collapsible container is reduced causing the container to collapse, whereby the movable follower trails the collapse of the container due to that the movable follower is biased towards the container. By being biased, the movable follower serves as a guiding mechanism and the result of this technical feature is therefore an improved control of the collapse process of the container. In particular embodiments, the movable follower is biased towards a lower portion of the collapsible container, as this normally contains the very last amount of liquid material.
In addition, by means of the provision that the support structure is provided with detecting means for detecting the position of the movable follower, it becomes possible to determine if the dispenser needs to be refilled with a new container of liquid material, e.g. soap. This is achieved since the detecting means is monitoring the deformation of the collapsible container by sensing the position of the movable follower. For instance, when the movable follower has travelled a certain distance by being biased towards the container and due to the collapse of the container, it will finally move into a detectable area of the detecting means such that the detecting means is able to detect the movable follower and signal that the collapsible container needs to be replaced. In this context, the detectable area of the detecting means corresponds to a remaining and critical level of soap in the container. The detectable area can be governed by the characteristics of the detecting means to be used, i.e. type of sensor and detectable substance.
The support structure is configured for wall attachment, such as a vertical surface, to ensure that the dispensing system can be securely attached prior to use so as to avoid any malfunction of the dispensing system. By attaching the dispensing system to a wall or a door, in a vertical direction, the support structure (including the movable follower) is fixated and positioned in a manner which is less dependent on the collapse of the collapsible container than if the dispensing system would have been placed on, for instance, a table surface. As such, the support structure provides the necessary stability to the dispensing system.
Mounting the dispensing system in a vertical direction is the standard to enable the contents to flow out by gravity. Whenever there is a reference to vertical, horizontal, up, down, upper, lower, etc in this application it refers to a direction in a mounted dispenser, fit for its intended use.
Since the support structure is provided with means for securing the collapsible container to the support structure in a reproducible position, and the detecting means is arranged on the support structure, it is ensured that the detecting means maintains its focus on the movable follower upon collapse of the container. Furthermore, it is safeguarded that the detecting of the position of the movable follower is an appropriate reflection of the condition of the collapsible container. Accordingly, by securing the collapsible container to the support structure, the detecting of the position of the movable follower is made from a location which is less dependent on the shape of the collapsible container, i.e. a shape which is transformed upon withdrawal of soap, than if the detecting means would be located on the collapsible container.
In order to provide a dosing of soap when demanded and a liquid-tight closure when the dispensing system is not used, the outlet of the collapsible container is equipped with a pump, either integral or transferred from an old container to a new. These pumps are well known in the art and the exact type is not important for the present invention. The lever or dosing member to work the pump can be part of the main dispenser body, or be part of the container itself.
Examples of directly operatively connected dosing members are a push button or a lever acting on the pump. One example of an indirectly operatively connected dosing member can be a wireless remote receiver such as a handheld unit or stationary unit including a user activated sensor. Other non-exclusive examples of dosing members are sensors that automatically cause dispensing liquid material by a control system upon sensing the presence of a guest in the vicinity or if triggered in any other way, for instance through a user interface of the dispensing system.
In accordance with the disclosed systems, it is possible to meet the desire of high functionality and improved control of the collapsing process of the container, while at the same time being able to improve the recognition of the liquid material level of the container so that a dispensing system which is running dry can be prevented in good time.
Exemplary optional features of the dispensing system are recited in the dependent product claims.
In particular embodiments, the position of the movable follower is a reflection of a remaining amount of liquid material in the collapsible container. Thereby, the detecting means is capable of detecting a liquid material in the collapsible container by detecting the position of the movable follower.
In order to reduce the number of components of the dispensing system to a minimum, the detecting means may be an integral part of the movable follower.
Alternatively, the movable follower and the detecting means may be arranged spaced apart from each other on the support structure. By spaced apart means that the movable follower and the detecting means are separated a distance from each other in at least one direction.
As the liquid level in the container sinks when liquid is drawn from it, the movable follower by its biasing will move into the volume formerly occupied by the liquid, such that the distance between the movable follower and the detecting means will decrease.
There are several different possibilities for detecting the position of the movable follower. For instance, the detecting means is arranged to sense a detectable substance in or on the movable follower. As the detectable substance, different substances are contemplated which are available for detection by a sensor. In particular, it is contemplated adding a metallic substance to the movable follower such that a detecting means sensing a change in the inductive properties of the movable follower can be used. Alternatively, a detecting means sensing a change in the conductive properties of the movable follower can be used. Furthermore, a magnetic substance can be added to the movable follower such that a detecting means sensing a change in the magnetic properties of the movable follower can be used. An electrically conductive substance can be added to the movable follower such that a detecting means sensing a change in the conductive properties of the movable follower can be used. A coloured substance can be added to the movable follower such that a change in colour can be detected by the detecting means. A fluorescent substance can be added to the movable follower such that a change in fluorescence can be detected by the detecting means. A radioactive substance can be added to the movable follower such that the detecting means senses the radiation.
There is also the possibility of adding the detectable substance to an area of the compressible wall of the collapsible container itself, such that the movable follower will press this area towards the detecting means as the container is collapsing.
Accordingly, the detectable substance is chosen from the group of metallic substance, magnetic substance, conductive substance, coloured substance, fluorescent substance, and radioactive substance.
In particular, the detecting means is chosen from the group of inductive sensor, magnetic sensor, capacitive sensor, resistive sensor, conductive sensor, radiation sensor, and angular sensor, such that the movement of the movable follower towards the detecting means and the presence of the detectable substance on, or in, the movable follower triggers the sensor. Other sensors and detectable substance are also contemplated as long as the detectable substance can be applied to the movable follower or the compressible wall of the collapsible container so as to achieve reliable sensing by a sensor.
Expediently, the collapsible container may have at least one rigid portion and at least one compressible portion. The term “compressible” refers to a portion which can be squeezed together or compacted into less space, and is interchangeable to the term “collapsible”. In this context, the movable follower is configured to follow the deformation of the compressible portion when the collapsible container is vacated. In this example, the compressible portion will collapse towards the rigid portion. This type of collapsible containers is sometimes defined as a semi-rigid collapsible container, and is suitable for introduction in many existing dispensing systems. One advantage with this type of container is that information may be printed on the rigid portion, such that the information remains clearly visible and undistorted regardless of the state of collapse of the container. Moreover, the particular shape with one half being compressible into the other ensures that emptied containers require particularly little space. Additionally, for some contents, containers having at least one relatively rigid portion may be preferable over bags for a more effective emptying.
In particular embodiments, a portion may be a wall of the container, such that the collapsible container may have at least one rigid longitudinal wall and at least one compressible wall. The movable follower is then configured to follow the deformation of the compressible wall when the collapsible container is evacuated.
In particular embodiments, the rigid portion of the collapsible container is supported by the support structure. In this manner, the support structure provides stability to the collapsible container. Then the collapsible container will during each emptying cycle be in the same relative position to the support structure. This will also maintain the precision of the measurement, especially when the detectable substance is added to the wall of the collapsible container while the detecting means always is positioned on the support structure.
In certain embodiments, the movable follower may be biased towards at least a part of the exterior surface of the collapsible container such that the movable follower influences the deformation of the collapsible container. Since the movable follower influences, i.e. guides and shapes, the deformation, it becomes possible to actively form the collapsible container. Hence, a dispensing system is provided with an even more improved control of the collapse process of the container. In order to provide a movable follower which is sufficiently biased towards the collapsible container, a balance should be kept between the ability to control the collapse of the container and the risk of creating an undesired deformation of the collapsible container, i.e. to avoid that the movable follower itself, due to a too high biasing force, provides an additional undesired deformation of the collapsible container.
There are several different possibilities to provide a movable follower which is sufficiently biased towards a collapsing part of the collapsible container. For example, the movable follower may be biased by weight of gravity. In certain embodiments, the support structure may be provided with guiding railings for the movable follower. Thereby, the guiding railings are capable of guiding the movable follower from an upper position to a lower position, in the vertical direction, such that the movable follower influences the deformation of the collapsible container by means of gravity.
An alternative way of arranging the movable follower is to use double followers and compress the collapsible container from both sides, between the followers. The movable followers can be biased by gravity or by some appropriate force, i.e. magnetic.
A particular way of biasing the movable follower may be obtained when the movable follower is pivotally attached to the support structure around a pivot axis P, which allows the movable follower to follow the deformation of the collapsible container.
In addition, the movable follower may be provided in the form of a plate pivotally connected to a lever, whereby the lever is pivotally attached to the support structure around a pivot axis, which allows the plate to follow and influence the deformation of the collapsible container. In this manner, the function of the movable follower is improved such that the movement of the movable follower becomes smoother.
The plate is arranged to extend over some length of the collapsible container, in the vertical direction. It also extends over some width. The length could be 20-40 mm and the width could be 15-40 mm. This will create a distributed pressure on the collapsible container, such that most of the liquid will be able to, by gravity, flow down inside the container and pass the area of the plate, before the plate will come near enough the detecting means to be detected. Thus is ensured an economical use of the system, where most of the soap will be used up before a used collapsible container is exchanged by a new one.
In order to achieve a movable follower which is positively biased towards the collapsible container, the movable follower may be biased by means of a spring. For example, the movable follower may be biased towards a compressible part of the collapsible container by means of a spring, which allows the movable follower to follow and influence the deformation of the collapsible container. The spring renders the movable follower spring-tensioned, or spring-biased, and by this technical feature, it becomes possible to provide a movable follower which is acting on at least a part of the exterior surface of the collapsible container in a homogenous manner. The spring-biased movable follower is also independent of the filling state of the collapsible container.
Another possibility for biasing the movable follower resides in providing it with a telescopic tension. For example, the movable follower is biased towards a collapsing part of the collapsible container by means of a telescopic tension, which allows the movable follower to follow the deformation of the collapsible container. The movable follower may for instance be attached to the support structure by means of a telescopic tension system. By telescopic tension system is meant a technical solution with a compressed spring that will exert a force upon the movable follower, which in this case will move perpendicularly from the wall part of the support structure towards the collapsible container and the detecting means. The spring should have a low enough force over a long enough distance to press on the collapsible container in the correct way.
Advantageously, the area containing the detectable substance on or at the movable follower may be detectable through the collapsible container when the container is substantially collapsed, i.e. when the movable follower is proximate to the detecting means. In this context, the term “substantially collapsed” means a state of the container where the container is reduced in volume by at least 90% relative to its volume in its original state.
In other embodiments, the area containing the detectable substance on or at the movable follower may be detectable by the detecting means from a distance D of less than 15 mm. Or, the detectable substance may be detectable by the detecting means from a distance D of less than 10 mm. Or, the detectable substance may be detectable by the detecting means from a distance D of less than 5 mm. By the distance D is meant the straight distance between the detecting means and the detectable substance. Normally, it is the distance which is measured between the surface of the detecting means, which is facing the movable follower, and the surface of the area containing the detectable substance on or at the movable follower, which is facing the detecting means. It is therefore typical that a part of the collapsible container is located between those surfaces.
The dispensing system may further include alert indicating means for indicating the filling state of the collapsible container, whereby the alert indicating means is activated in response to the detection of the movable follower by the detecting means. The alert indicating means can be an integral part of the movable follower. Alternatively, the alert indicating means may be an integral part of the detecting means. It is also possible that the alert indicating means may be a separate part of the dispensing system which is operatively connected to the detecting means. The alert indicating means can be configured to alert the user on the filling state of the collapsible container. In addition, or alternatively, the alert indicating means can be configured to trigger actions to alert the service personnel of the upcoming depletion of the collapsible container, e.g. to alert the service personnel in a remote location. One exemplary alert indicating means is a visual alert, such as a change in colour of the alert indicating means. Therefore, when the alert indicating means is an integral part of the detecting means, a change in colour of the detecting means may constitute an appropriate alert indicating means. Other non-exclusive examples of suitable alert indicating means are components that can provide an audible alert, a vibrational alert or a verbal alert.
It is advantageous to use a control system to control the timing of the appropriate signals sent out by the sensor, and handle the detection by the sensor and the alert indicating means. The alert indicating means can be situated on the dispenser cover to be seen when a person is in the vicinity of the dispenser. It is also possible to concentrate all the alert indicating means to a central area covering one or more dispensers in one or more washrooms, but still near the actual dispensers, so a caretaker quickly can get an overview of several dispensers in one, or more, washrooms.
It is also conceivable to have the control system send remote signals, by radio or by net, to another more remote location, e.g. to indicate to caretakers that the collapsible container should be exchanged for a new one at the next service round.
The dispenser normally needs to be supplied with electrical power to the control system, the detecting means and the alert indicating means. This may be supplied by normal electric mains, or to get more flexibility in placing the dispenser, by replaceable batteries. By using a low sensor timing frequency, the power consumption could be very low.
In other embodiments is a collapsible container for liquid material suitable to be used in a dispensing system for liquid material, wherein the detectable substance is fastened to the outside of the compressible portion of the collapsible container where it will be in contact with the movable follower when the movable follower presses against the collapsible container. This will ensure that there always is a fresh amount of detectable substance.
Embodiments of the invention will be described in more detail with reference to the appended schematic drawings, in which:
The present invention will now be described more fully with reference to the accompanying drawings, in which example embodiments are shown. However, this invention should not be construed as limited to the embodiments set forth herein. Disclosed features of example embodiments may be combined as readily understood by one of ordinary skill in the art to which this invention belongs. Like numbers refer to like elements throughout.
Well-known functions or constructions will not necessarily be described in detail for brevity and/or clarity.
Conventionally, the dispensing system 1 is placed in a location where the soap is used, e.g. a restrooms, close to hand washbasins or sinks in public establishments, or hospital, industrial or kitchen premises. It may also be used to dispense foam.
The dispensing system illustrated is configured for mounting on a vertical surface (e.g. a wall or a door), and liquid is dispensed from the lower end of the dispensing system 1. The support structure 8 is configured for wall attachment to ensure that the dispensing system can be securely attached prior to use so as to avoid any malfunction of the dispensing system. By attaching the dispensing system to a wall or a door, in a vertical direction, the support structure (including the movable follower) is fixated and positioned in a manner which is less dependent on the collapse of the collapsible container than if the dispensing system would have been placed on, for instance, a table surface. As such, the support structure 8 provides the necessary stability to the dispensing system.
The dispensing system 1 may therefore include mounting means for mounting the dispensing system 1 on the vertical surface. The dispensing system 1 can be mounted to the wall by means of screws or bolts, and may therefore be provided with attachment holes in their rear walls to this extent. The dispensing system 1 may also be mounted to the wall by means of a suction unit disposed on the outside of the rear wall of the dispenser housing 28. Other designs are also possible within the scope of the present invention which enables the dispensing system 1 to be attached to a vertical surface.
The dispensing housing 28 shown in
The dispensing housing 28 may be made of any suitable materials, e.g. plastic or metal. As previously mentioned above, the housing 28 holds the collapsible container 10 in place, and protects it from damage and theft. A dispensing housing 28 is not entirely necessary, however, and the collapsible container 10 may be held in place in the dispensing system 1 solely by the support structure 8, which for instance can be elastic straps or mechanical engagement between the collapsible container 10 and the dispensing system 1.
In one embodiment of the invention illustrated by
Inside the dispensing system 1 a collapsible container 10 for a liquid material such as soap is arranged. The collapsible container 10 is that portion of the dispensing system 1 in which soap is stored. Hence, the collapsible container 10 is capable of holding a liquid which is to be dispensed from the dispensing system 1. In
The main part of the collapsible container 10 may advantageously be made from a conformable material, e.g. rubber, plastics or polymer material, which tolerates the liquid contained, without degradation of the liquid or the collapsible container. Suitable plastic materials are e.g. a polypropylene- or polyethylene-based material. It is particularly advantageous if the pump 52 is formed from materials of the same type as the materials in the main part of the collapsible container, if used together with the container, such that the entire collapsible container 10 may be disposed and recycled as one single unit. The main part of the collapsible container 10 may advantageously be blow-moulded.
The collapsible container 10 may include two portions 54, 56. One portion 54 is softer than the other, and collapses as liquid is dispensed from the container 10. In other words, the collapsible container 10 is advantageously of the semi-rigid type, having a relatively rigid portion 56 and a collapsing (compressible) portion 54. Generally, the difference in rigidity of the portions may be obtained by providing the portions with walls having different material thicknesses, the rigid portion having a larger wall thickness than the collapsing (compressible) portion. However, the collapsible container may also be made of two parts of different material.
The illustrated collapsible container 10 is divided in the vertical direction, such that the rigid portion 56 approximately forms one vertical half of the container, and the collapsing (compressible) portion 54 approximately forms the other vertical half. As can be seen in
As shown in
The collapsible container 10 includes an outlet 12 connected to the pump 52 for withdrawal of liquid material from the container during collapse thereof. The outlet 12 can be formed as extending from an end wall of the rigid portion of the collapsible container. The outlet 12 forming part of the rigid portion to rest upon the outlet holder 66 is advantageous from a manufacturing point of view and ensures that the structure and positioning of the outlet is stable. As mentioned above, the pump 52 is operatively connected to the dosing member 72 of the support structure 8 such that soap can be withdrawn upon activation of the dosing member 72.
The pump 12 has an inlet, an outlet, and a recovery means. As with most pumps, the pump has an idle stage, a discharging stage, and a recharging stage. In the idle stage, the pump mechanism is at rest and provides a fluid-tight seal. In the discharging stage a shot of the fluid is expelled from the pump 52 through the dispensing outlet 70. The recovery means allows the pump 52 to return to the idle stage from the end of the discharging stage via the recharging stage when a shot of the fluid is drawn into the pump 52. One example of a suitable pump is shown in WO2010067226. Another example of a pump suitable for foam is shown in WO2011133077. However, since the constructional features of a pump and its operative connection to a dispenser are well known in the art, they will not be described in further detail. In embodiments of the present invention, the pump can be replaced with a simple pump valve in order to provide a fluid-tight connection between the collapsible container and the dispensing outlet 70.
Moreover, the support structure 8 includes outlet holder means 66 for securing the outlet 12 of the collapsible container 10 to the support structure 8. The outlet holder means 66 can be arranged at the bottom of the support structure 8, as illustrated in
Top holder means 58 can be arranged at the top of the support structure 8, as illustrated in
Contact means 74 is arranged on any of the side portions of the support structure 8, as illustrated in e.g.
As illustrated in
By using a biased movable follower 20 in accordance with embodiments of the present invention, it is meant that a biasing force is imparted to the movable follower which urges the movable follower towards a part of the collapsible container 10. As shown in
Hence, in the dashed lines in
The position of the movable follower in accordance with the present invention is a reflection of a remaining amount of soap in the collapsible container 10. Thereby, the detecting means 22 is capable of detecting the soap level in the collapsible container 10 by detecting the position of the movable follower 20.
In order to further improve the control of the collapse process of the container 10, the movable follower 20 may be configured to actively form the collapsible container 10. In this alternative embodiment of the present invention, the movable follower 20 is biased towards at least a part of the exterior surface of the collapsible container 10 such that the movable follower 20 influences the deformation of the collapsible container 10. That is, the biasing force which is applied by the movable follower 20 on the collapsible container 10 allows the movable follower to influence, i.e. guide and shape, the collapse process of the container 10. Hence, a dispensing system is provided with an even more improved control of the collapse process of the container.
The movable follower 20 should be biased towards the lower part of the collapsible container 10. This allows the movable follower 20 to follow the part of the collapsible container 10 which normally contains the very last amount of soap.
In certain embodiments, the movable follower 20 is provided in the form of a plate 14, pivotedly connected to the lever 16 to freely follow the container. The plate 14 is arranged to extend over an area of the collapsible container such that no folds occur in the container wall between the movable follower and the detecting means. No sharp edges or corners should be allowed on the plate, so it will not penetrate the container wall. The area of the plate can of course vary depending on the size of the collapsible container and the liquid to be dispensed, but one non-limiting example is a vertical height of 35 mm and a horizontal width of 15 mm. A normal range is a vertical height of 20-40 mm and a horizontal width of 15-40 mm. The range of dimensions can of course be varied considerably, depending also upon the flexible material used, and the force with which the plate is pressing on the collapsible container.
The movable follower 20 can be biased in many ways besides that the lever 16 can be pivotally attached to the dispensing housing 28 by means of a spring 34. For instance, it is within the scope of the present invention to make use of a tensioned pin in a sleeve or any other suitable means known by the skilled in the art which allows the lever 16, and the movable follower 20, to be rotatable around the pivot axis P, and biased towards the collapsing part 54 of the collapsible container. It is contemplated to use a biased configuration of the movable follower 20, which is sufficient to make sure that the movable follower 20 can rotate reliably and smoothly around the pivot axis P while at the same time provide the required biasing force F such that the movable follower 20 is biased towards the exterior surface 30 of the compressible part 54 of the collapsible container 10. It is also contemplated to use the lever 16 itself as a spring, in which case it should not be allowed to rotate around the pivot axis P, but instead be fastened to the support structure 8 at one end and tensioned against the collapsible container 10 at its other end. Further possibilities of biasing the movable follower will be described below.
In the above embodiment, the term movable follower 20 includes a lever 16 and a plate 14. The plate 14 can be attached to the lever 16 in a pivotable way, such that the plate can maintain a flat and close alignment to the surface 30 of the collapsible container.
However, it is also possible within the scope of the present invention that the movable follower may include further components, e.g. an additional spring. The lever 16 and the plate 14 may be integral components of the support structure 8 or the dispensing housing 28. It is also apparent that the attachment of the movable follower to the support structure, or dispensing housing, does not have to be at the upper part of the housing. The movable follower can for instance be attached to either of the side walls of the dispensing housing or even to the bottom of the dispensing housing. The specific attachment of the movable follower depends on the shape of the collapsible container and the space available between the dispenser housing and the collapsible container.
As can been seen from the embodiment shown in
The support structure 8 further includes detecting means 22 for detecting the position of the movable follower 20. In the embodiment as illustrated in
However, in some embodiments, it is also possible that the detecting means 22 may be an integral part of the movable follower 20.
By arranging the detecting means 22 in the support structure 8, it becomes possible to determine if the dispensing system 1 needs to be refilled with a new container of liquid material, e.g. soap. This is achieved since the detecting means 22 monitors the deformation of the collapsible container by sensing the position of the movable follower 20. As illustrated by
It is advantageous for any embodiment of the invention to position the detecting means 22 fairly low down to ensure that not too much of the soap is left in the collapsible container 10 when the movable follower 20 enters the detectable area.
When the detecting means 22 is triggered by the nearness of the movable follower 20, the sensor used for that particular detecting means could in known ways use a control system to send an electrical signal, which could be used for a plurality of different alert indicating means.
The sensor is connected to a control system (not shown) that will control the timing of the appropriate signals sent out by the sensor, if the sensor is of the active type. If the movable follower, and with it the detectable substance, has come into the detectable area the sensor will send back a signal to the control system. Passive sensors don't need to send signals, they will just wait for the appropriate ‘message’ from the detectable substance (e.g. magnetic resonance sensors, etc).
The control system may then handle an answer signal from the sensor in a suitable manner to use it for triggering the alert indicating means.
Examples of alert indicating means handled by the control system are coloured lamps turned on or blinking, messages like ‘please refill’ lighting up, covering lids being removed from text messages, pictographs or signal (e.g. red) areas. These can be situated on the dispenser cover to be seen when a person is in the vicinity of the dispenser. It is also conceived to concentrate all the alert indicating means to a central area covering one or more dispensers in one or more washrooms, but still near the actual dispensers, so a caretaker quickly can get an overview of several dispensers in one, or more, washrooms.
It is also conceivable to have the control system send remote signals, by radio or by net, to another more remote location, e.g. to indicate to caretakers that the collapsible container 10 should be exchanged for a new one at the next service round.
The dispenser normally needs to be supplied with electrical power to the control system, the detecting means and the alert indicating means. This may be supplied by normal electric mains, or to get more flexibility in placing the dispenser, by replaceable batteries.
An active sensor functions by sending out signals in a timed sequence, to check if there will be a positive response, and is often used for dispensing i.e. a drying towel to a user approaching a towel dispenser. In such a case, the response time should be very short, not to let a user wait for the towel.
In the soap dispenser case, the soap level is sinking very slowly and the timing frequency for a sensor can be very low, i.e. once every ten minutes, or every hour, or once a day—for example before the caretaker starts the maintenance round. This makes it possible to adjust the control system in a way to have a very low power consumption, for batteries to last for a long time.
The detectable substance that is provided to either the wall of the collapsible container or the movable follower 20 is a detectable substance which can be replaced with a wide range of substances depending on the selected type of sensor.
As the detectable substance, different substances are contemplated which are available for detection by a sensor. In particular, the detectable substance is chosen from the group of metallic substance, magnetic substance, conductive substance, coloured substance, fluorescent substance, and radioactive substance.
Other combinations of sensors and detectable substances are also contemplated as long as the detectable substance can be applied to the movable follower (or the detectable substance added to the wall of the collapsible container) so as to achieve reliable sensing by a sensor.
In one example, the movable follower 20 may be detectable through the collapsible container 10 when the container is substantially collapsed, i.e. when the movable follower 20 is in close vicinity of the detecting means 22. This state of the container is illustrated by the full lines in
Moreover, it is possible to make an appropriate configuration of the detecting means such that the movable follower is detectable by the detecting means from a distance D of less than 15 mm, from less than 10 mm, or from less than 5 mm. The distance D is the closest distance between the detecting means 22 and the detectable substance applied to either the wall of the collapsible container or the movable follower 20. Normally, it is the distance which is measured between the surface of the detecting means 22, which is facing the movable follower, and the surface of the movable follower 20, which is facing the detecting means.
As previously explained, the collapsible container 10 is formed by one compressible portion 54, which collapses towards, and into, the rigid portion 56 as liquid is dispensed from the container 10. During this process, the detecting means 22 will detect the position of the detectable substance and ultimately alert by appropriate alert means (not shown) if the container needs to be replaced.
Accordingly, the dispensing system 1 may further include alert indicating means for indicating the filling state of the collapsible container 10. The alert indicating means is activated in response to the detection of the movable follower 20 by the detecting means 22. The alert indicating means may be provided as an integral part of the detecting means in the form of a visual alert, such that a change in colour of the alert indicating means occurs when the movable follower 20 is detected by the detecting means 22. Thus, by using a transparent cover of the dispensing system 1, the alert indicating means is visible to the user from the outside of the dispensing system 1. Likewise, the alert indicating means may be an integral part of the movable follower 20. Alternatively, the alert indicating means may be a separate part of the dispensing system 1 which is operatively connected to the detecting means 22. For example, the alert indicating means may be configured to alert the user on the filling state of the collapsible container 10. Non-exclusive examples of suitable alert indicating means, besides a visual alert, are components that can provide an audible alert, a vibrational alert or a verbal alert.
As previously mentioned above, the support structure 8 is also provided with lower holding means 66 and contact means 74 for securing the collapsible container 10 to the support structure 8. In this context, the detecting means 22 is arranged on the support structure 8 to ensure that the detecting means 22 maintains its focus on the movable follower 20 upon collapse of the container 10. Furthermore, by securing the above relationship between the components, it is safeguarded that the reading of the position of the movable follower 20 is an appropriate reflection of the condition of the collapsible container 10.
Embodiments of the present invention provide several additional possibilities for biasing the movable follower towards the support structure of the dispensing system.
Some of these possibilities will now be discussed with reference to the embodiments shown in
It might be advantageous, if the collapsible container 10 is fairly long and narrow, to arrange the lever arm of the movable follower to be telescopic, such that it can be more extended when it is in the upper or lower positions, than in the middle position, as seen in
By telescopic tension system is meant a technical solution with a compressed spring that will exert a force upon the movable follower, which in this case will move perpendicularly from the wall part of the support structure towards the collapsible container and the detecting means. The spring should have a low enough force over a long enough distance to press on the collapsible container in the correct way.
The detecting means 22 is, as shown in
In embodiments of the present invention, and as previously mentioned, it is desired that the movable follower 20 is configured in a manner to make sure that the movable follower 20 can move freely and smoothly against the collapsible container while at the same time provide the required biasing force F such that the movable follower 20 is biased towards the exterior surface 30 of the collapsible container 10. A balance should therefore be kept between the ability to control the collapse of the container and an undesired deformation of the collapsible container, i.e. to avoid that the movable follower itself, due to a too high biasing force, provides an additional undesired deformation of the collapsible container.
Furthermore, it is also envisaged to use combinations of the above attachment configurations, and it will be within the capability of those skilled in the art to make the required adjustments to meet the space limits between the dispensing housing and the collapsible container.
In embodiments of the present invention, the support structure 8 is provided with outlet holder means 66, and in some embodiments with contact means 74 and/or top holder means 58, for securing the collapsible container 10 to the support structure 8. In addition, the detecting means 22 is arranged on the support structure 8 to ensure that the detecting means 22 maintains its focus on the movable follower 20 upon collapse of the container. Furthermore, by securing the above relationship between the above components, it is safeguarded that the reading of the position of the movable follower 20 is an appropriate reflection of the condition of the collapsible container 10.
It is readily understood that numerous alternative embodiments may be envisaged by the skilled person, incorporating one or more of the above-mentioned advantageous features.
In particular embodiments, the movable follower is constructed in a way such that it is feasible for a user or caretaker to take out an emptied collapsible container and reload a new filled one. Normally it will suffice to hold the movable follower against the spring (or other) action working upon it with one hand, take out the used container, and substitute it with a new one, using the other hand.
In other embodiments, a collapsible container for liquid material suitable to be used in the inventive dispensing system for liquid material is disclosed, wherein the detectable substance is fastened to the outside of the compressible portion of the collapsible container where it will be in contact with the movable follower when the movable follower presses against the collapsible container.
The use, design and incorporation of further conventional dispensing system components into the above dispensing system will be apparent to the skilled person in the art.
This application is a §371 National Stage Application of PCT International Application No. PCT/SE2012/051155 filed Oct. 25, 2012, which is incorporated herein in its entirety.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/SE2012/051155 | 10/25/2012 | WO | 00 |
