1) Field of the invention
The present invention relates to a liquid dispensing tap, and more particularly to a dispensing tap for dispensing liquids, preferably with a density higher than that of water (for example oil, detergent and the like) from flexible or rigid containers, with double, integrated, anti-unscrewing and anti-counterfeiting (“tamper evident”) system, exploiting the existing geometries on the containers, in the case of rigid containers, without asking the container manufacturers to make changes.
This fundamental aspect allows the inventive tap, unlike the outdated solution currently on the market, to comply with the new European and international directives on disposable plastic items (SUP) in order to avoid or give evidence of possible counterfeits.
The present invention refers to a liquid dispensing tap completely made of plastic material, which adapts, in a simple way and without requiring modifications, to existing systems that already use an outdated version of the cap.
The inventive tap also finds a not limiting application both to a flexible container, preferably of the Bag-In-Box (hereinafter BIB) type, using the specific version for BIB containers, and to a rigid container, in which two holes are generally made: one is used to “house” the liquid dispenser/dispenser cap, while the other is used to fill the drum; this second opening also acts as an “air inlet” in order to avoid the collapse of the rigid container and the consequent interruption of the supply of liquid during the tapping phase of the liquid itself, and therefore during normal use of the container, in the event that a normal dispensing tap is connected to the other hole.
For most of the rigid containers on the market, the second hole (i.e. the one that is closed in the production cycle by means of a “normal” cap) also acts as an air inlet when using the tap (in practice it is so that the second hole remains at the top, during use, with respect to the tap, giving the user the possibility of being able to open it to let the air in and therefore not to create that depression inside the container, which inhibits the use of the tap itself).
The liquid dispensing tap of the present invention preferably consists of three components: body, elastic cap and stem, and two of these, elastic cap and stem, are perfectly reusable when both the version for flexible containers, preferably BIB, and the version for rigid containers, by modifying only the rear geometry of the main body, as will be seen later.
There is an inventive solution on the market that can be considered the progenitor of this type of tap: it is described in US-B1-4452425.
This prior art tap however has limitations due to the conformation of its components.
For example, in the BIB version, highlighted on the drawings of the patent indicated above, there was no effective system on the back of the cap, which is the part that must be inserted into the nozzle for connection with the bag (in the BIB version) extraction, which definitively blocks the dispensing tap on the connection spout with the flexible bag. This allows the removal of the old-concept dispensing tap and the filling of the container connected to it with counterfeit products.
Furthermore, the fact that the tap is not blocked together with the rest of the container, does not make the application compliant with the new European and international directives on disposable plastic items (SUP).
Again, if we continue to analyze the inventive tap of the prior art, we note that in its previously exposed BIB version, on its front part, there are no stem centering geometries and, if they are present, as in some copies now countless on the market or as highlighted on the drawings of document US-A-2008/237275, which in fact also geometrically illustrate the version currently on the market, they are arranged too close to the conical sealing geometries of the liquid outlet hole, causing possible deformations on the cone seal itself, which could then be the cause of a possible fluid leak.
Furthermore, on the old version, and especially on the version for rigid containers, the conformation of the connection channel between the rear part (interlocking if we are talking about the BIB version or screwing if we are analyzing the version for rigid containers) and the front, where the stem and elastic cap components are placed, is shaped so that, at the end of the life of the container, a lot of liquid remains inside the same, which is dispensable, only partially, only if the container is tilted.
Furthermore, the very conformation of this connecting channel, which is preferably with a square or rectangular section, does not allow for a large flow, ultimately limiting its potential performance.
Object of the present invention is solving the above prior art problems by providing a liquid dispensing tap formed by three plastic components which is equipped with anti-counterfeiting and anti-removal solutions and with a conformation such as to allow the production of a dispensing tap of superior quality, also optimizing its production costs.
A further object of the present invention is providing a tap that uses components that are shaped in such a way as to use less plastic as possible, lightening some geometries and therefore giving a “green” character to the application, which will require less plastic for its production and therefore less energy to produce it, as the production cycles themselves are shorter and less expensive: this also has a positive effect on the final price of the dispenser itself.
A further object of the present invention is providing a tap as indicated above, which allows obtaining “balanced” centering geometries inside that do not transmit any deformation to the critical sealing areas of the application itself, ensuring a perfect seal against liquids.
A further object of the present invention is providing a tap which optimizes performance in terms of maximum deliverable flow, in comparison with the old version available on the market.
A further advantage is that the inventive tap adapts to existing production systems, without requiring changes to users of the old version. In practice, it is possible to obtain all the advantages listed above, without changing the dimensions and functional geometries for average customers (filling centers) and final customers (end user of the application).
The aforementioned and other objects and advantages of the invention, which will appear from the following description, are achieved with a dispensing tap as the one claimed in claim 1. Preferred embodiments and non-trivial variations of the present invention are the subject of the dependent claims.
It is understood that all attached claims form an integral part of the present description.
It will be immediately obvious that innumerable variations and modifications (for example relating to shape, dimensions, arrangements and parts with equivalent functionality) can be made to what has been described without departing from the scope of the invention as appears from the attached claims.
The present invention will be better described by some preferred embodiments, provided by way of non-limiting example, with reference to the attached drawings, in which:
A first embodiment of the tap 1 of the invention is shown in
A second embodiment of the tap 1A of the invention is shown in
They comply, in both versions (tap 1 in
Furthermore, thanks to the special conformation of the front dispensing channel and the positioning of the internal geometries, a tap qualitatively superior to the competition on the market is obtained, and above all a dispenser is obtained that allows tapping most of the liquid contained inside the containers, drastically reducing the “end of life” residue inside the container.
Again, thanks again to the conformation of the main bodies 1 and 1A, there is a greater supply flow.
Furthermore, thanks to the new internal conformation of the front cylinder and the location of the centering geometries 3.3 of the stem 4 of
Moreover, it is possible to provide both versions of the inventive dispensing tap 1 and 1A with characteristics such as to make both versions immovable and counterfeit-proof, once placed on the containers.
Furthermore, it is possible to optimize the use of plastic in the various components by increasing the “green” character of the application, in terms both of environmental impact and of greater and faster production of the components themselves.
The interesting aspect is that it is possible to obtain the above advantages without requiring any changes to the customer who today uses the old-fashioned tap.
In practice, the old dispenser is removed from the production line and replaced with the new inventive tap 1 of
With reference to the Figures, a preferred embodiment of the liquid dispensing tap 1 of the present invention is shown, in its vertical application. It will be immediately evident that the inventive tap 1 can also be used in its horizontal version, with minimal adjustments, within the capabilities of a common person skilled in the art.
Going into the detail of the two configurations described here, they are made up of three components, two of which are used for both versions (i.e. stem 4 and elastic cap 2).
In the first configuration, in addition to the two aforementioned components, the dispensing tap 1 (for the version, preferably but not limitedly, screwed onto rigid containers) also comprises a main containing body 3 (better shown in
On the front, there is a cylinder inside which all the useful geometries for connection and hermetic sealing of the tap are obtained. In detail in
Furthermore, there is a cylindrical geometry 3.4 (
Observing
Referring to
Referring to
In the second configuration, in addition to the two aforementioned components, the dispensing tap 1 (for the version for connection with semi-rigid and/or flexible containers) also comprises a main containing body 3A (
On the front part there is a cylinder, inside which all geometries useful for connection and hermetic sealing of the tap 1 are obtained. In detail in
Furthermore, there is a cylindrical geometry 3A.4 (
Observing
With reference to
With reference to
As regards the stem 4, which is one of the two elements in common for both versions listed above, it is better shown in
Finally, as regards the elastic cap 2 (better shown in
Inside the cap 2 there is a special “retentive” geometry, useful in the molding phase of the component to facilitate its extraction and therefore to speed up the production cycle, making it cheaper to produce in pieces.
Referring now to
With reference to
Furthermore, the aforementioned system must allow the liquid contained inside the rigid containers 5 to be protected from counterfeiting.
And again, it is necessary to find a method to prevent the tap 1 from being unscrewed by children by creating a kind of childproof system.
The current market requires that the tap 1 cannot be removed from the container 5 once applied, for two main reasons (especially if there is only one liquid outlet and therefore there is no second cap for ventilation):
1. safeguarding the image of the company which must protect itself from counterfeiting. If you take as an example a company that sells detergent, it must be sure that, at the end of use, the tap 1 is not removed and the container 5 is not filled with inferior liquids and put back on the market;
2. safety: the market requires safety technologies to protect children, so that, especially in the case where the container 5 contains liquids that are dangerous to human health if swallowed (such as detergents), the container 5 has a tap 1 that is difficult to remove unless you break it. This guarantees extreme safety against possible ingestion by a child.
Naturally, the market requires that these technologies be obtained on tap 1. The neck that is usually found on the market (the most common especially in America, but also in Europe) is the 33 mm neck.
The current invention aims to obtain anti-counterfeiting and child-protection geometries on the inventive tap 1, which use the geometries of the standard neck on the market as an anchor, without requiring costly modifications to the customer.
The flexible cap 2 and the stem 4 are reusable, also for the 1A tap version developed for semi-rigid and/or flexible containers, thus increasing the “green” spirit of the application, which uses the same equipment to create the components of two completely different versions.
Referring to
Considering the most common neck geometry on the market (33 mm neck, as shown in
In detail, in
The problem is that this first flexible lip is very fragile and allows the removal of the old technology tap without particular problems.
It was therefore decided to maintain this geometry 40, but to duplicate the seal by adding a third engagement element A with anti-counterfeiting and protection function, shaped as a second flexible lip 3.7 (
The addition of this second geometry makes the application stable and irremovable, unless it is decided to destroy it making it unusable for a second time, and therefore effectively confirming the sought-after anti-counterfeiting feature for the benefit of the end customer.
Furthermore, the conformation of the connection channel 3.10 between the left part of
Furthermore, the conformation of this channel 3.10 also allows solving the problem of the outdated technology inherent in the fact that, at the end of the life of the container 5, a lot of liquid remained inside the container 5 itself, as shown in
And again, analyzing the right part of
Furthermore, the fact that, unlike the versions of the tap on the market, the arms are not connected with the lower part of the tap 1 (therefore close to the sealing cone, making it dangerous, as dangerous post-molding deformations could be transmitted which could affect liquid tightness of the application) but with the upper part of the cap, preventing possible post-molding deformations from being transmitted to the geometry of the most important main body, i.e. the front sealing cone 3.5 of
Furthermore, the rear part of the tap 1 of
Therefore, summing up, the dispensing tap 1, 1A of the present invention succeeds in innovating the existing outdated solution, by not modifying the tap 1, 1A externally (and allowing it to be adapted to existing production lines, immediately and without any modification by the customer) and obtaining:
1—better quality of the piece thanks to the new internal geometries;
2—less plastic used to make the components and fewer molding cycles, making the application more “green” and less expensive to produce;
3—an anti-counterfeiting and anti-removal system of the tap 1, 1A thanks to the addition of a flexible flap to the obsolete design currently on the market: this allows complying with the new European and international directives on disposable plastic items (SUP);
4—greater delivery flow thanks to the new shape of the connection channel between the two parts of the tap 1, 1A;
5—new stem guide system constrained to the upper part of the main body and no longer, as in the old technology, to the lower part, which was too close to the sealing cone 3.5 of
With reference to
BIB.
Also for this version, it was necessary to find a system that would protect the liquid contained inside the rigid containers from counterfeiting.
The objective of obtaining a dispenser impossible to remove from the housing spout 6 of
Referring to
Furthermore, the shape of the connection channel between the left rear part of
Furthermore, the conformation of this channel also allows solving the problem of obsolete technology inherent in the fact that, at the end of the life of the container, a lot of liquid remained inside the container itself, as shown in
Furthermore, analyzing the right part of
Furthermore, the fact that, unlike the tap versions on the market, the arms are not connected with the lower part of the tap 1A (therefore close to the sealing cone, making it dangerous, as dangerous post-molding deformations could be transmitted which could affect liquid tightness of the application), but with the upper part of the tap 1A, prevents possible post-molding deformations from being transmitted to the geometry of the most important main body, i.e. the front sealing cone 3A.5 of
Furthermore, the rear left part of the tap 1A of
Therefore, summarizing also for this version useful for connecting the tap 1A to flexible and/or semi-rigid systems, preferably BIB, it was possible to innovate the existing obsolete solution, without modifying the tap 1A externally (and this allows adapting it immediately and without any modification by the customer to the existing production lines) and obtaining:
1—better quality of the piece thanks to the new internal geometries;
2—less plastic used to make the components and fewer molding cycles, making the application more “green” and less expensive to produce;
3—an anti-counterfeiting and anti-removal system of the tap 1, 1A, thanks to the addition of a flexible flap to the obsolete design currently on the market: this allows complying with the new European and International Directives on disposable plastic items (SUP);
4—greater delivery flow, thanks to the new shape of the connection channel between the two parts of the tap 1, 1A;
5—new stem guide system constrained to the upper part of the main body and no longer, as in the old technology, to the lower part, which was too close to the sealing cone 3A.5 of
Number | Date | Country | Kind |
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102019000025558 | Dec 2019 | IT | national |
Filing Document | Filing Date | Country | Kind |
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PCT/IT2020/050296 | 12/1/2020 | WO |