The present invention generally relates to dispensing apparatus, and more particularly to a valve for dispensing small quantities of solid material in powder or granular form.
In various industries, such as the chemical and the pharmaceutical industry, the handling of non-liquid materials in particulate form (e.g., powder or granules) is used for preparing mixtures, drugs, tests, in-process products or final products. Several dispensers for handling powdery materials are known in the prior art, and it is inherent to those devices that in general they are not suitable to precisely dispense different amounts of material, especially when the amount of material to be dispensed is small (e.g., in the range of milligrams). Further, these devices are not suitable to dispense powdery materials if the starting amount is very limited, such as for example 30 mg or less. However, in the chemical and the pharmaceutical industry, for research, development and production, it is important to be able to precisely dose small and very small amounts of powders and solids, with different flow characteristics and independent of the starting amount.
Prior art generally relevant to the present invention is described in International Publication No. WO 2007/054135, published May 18, 2007, owned by Symyx Technologies, Inc., the entirety of which is incorporated by reference.
This invention is directed to a valve for dispensing small quantities of solid material in powder or granular form. In one embodiment, the valve comprises a valve housing defining a generally vertical flow passage through the housing. The flow passage has an inlet and an outlet. The valve also includes a valve member comprising a valve body rotatable in the valve housing about a generally horizontal axis of rotation between an open position for permitting flow through down through the flow passage and a closed position blocking the flow. A slot is provided in the valve body. The valve body and slot are configured such that the slot communicates with both the inlet and the outlet when the valve member is in its open position, and such that the slot communicates with the inlet but not the outlet when the valve member is in its closed position.
In another embodiment, the valve comprises a valve housing defining a generally vertical flow passage through the housing. A horizontal valve opening extends completely through the housing, the valve opening thus having first and second opposite and open ends. The valve also includes a valve member comprising a generally cylindrical valve body configured so that it may be pushed into the valve opening through the first open end of the valve opening. The valve member is rotatable in the valve opening about a generally horizontal axis of rotation between an open position for permitting flow down through the flow passage and a closed position blocking the flow. A retainer is adapted to be positioned at the second open end of the valve opening for securing the valve member in the valve housing. The retainer is releasable for allowing the valve member to be removed from the valve housing through the first open end of the valve housing.
In a third embodiment, the valve comprises a valve housing defining a generally vertical flow passage through the housing, the flow passage having an inlet and an outlet. A horizontal valve opening extends completely through the housing so that the valve opening has opposite open ends. The valve includes a valve member comprising a valve body rotatable in the valve opening about a generally horizontal axis of rotation between an open position for permitting flow through down through the flow passage and a closed position blocking the flow. A slot is provided in the valve body. The valve body and slot are configured such that the slot communicates with both the inlet and the outlet when the valve member is in its open position, and such that the slot communicates with the inlet but not the outlet when the valve member is in its closed position. A retainer is adapted for securing the valve member in the valve housing. The retainer is releasable for allowing the valve member to be removed from the valve housing through an open end of the valve housing.
Other objects and features will be in part apparent and in part pointed out hereinafter.
Corresponding reference characters indicate corresponding parts throughout the drawings.
Referring now to
Referring to
The upper inlet section 15 of the valve housing 7 surrounds an upper segment 25a of the vertical flow passage 25 and includes an upwardly opening cylindrical wall 37 having internal threads 41 which engage external threads 43 on the source vessel 5 containing material to be dispensed. The valve housing 7 may be connected to the source vessel 5 in other ways. A circumferential flange 45 projects horizontally outward from the wall 37 and includes wrench flats 47 for turning the valve housing 7 on its vertical axis to make the connection with the stated source of powder. The upper inlet section 15 also includes a generally horizontal internal shoulder 51 (see
The middle valve section 19 of the valve housing 7 comprises a generally part-cylindrical wall or sleeve 65 which defines a valve opening 69 extending completely through the housing from one side of the housing to the other side of the housing (see
The lower outlet section 21 of the valve housing 7 comprises an upper generally cylindrical portion 91 and a lower funnel-shaped portion 93 for more precisely directing material into destination receptacles of various sizes, including relatively narrow receptacles. The lower segment 25b of the flow passage defined by the funnel-shaped portion 91 of the housing tapers toward the outlet 33 of the housing.
The valve member 11 is mounted in the valve opening 69 in the middle section 19 of the housing 7 for rotation about a horizontal axis which is generally co-axial with the longitudinal axis 71 of the sleeve 65 and generally transverse to the vertical flow passage 25 through the housing. Referring to
The end portions 117 of the valve body on opposite sides of the slot have curved generally cylindrical exterior faces 131 configured for sealing contact with corresponding curved generally cylindrical portions of the valve seat 79. As illustrated in the drawings, the end portions 117 are shaped like disks having curved exterior faces curving over arcs of 360 degrees. However, it will be understood that the end portions 117 could have exterior faces curved over less than 360 degrees. Desirably, the curved exterior faces should extend over at least 180 degrees to maintain the valve member 11 centered in the valve opening 69 as it is rotated. To prevent the loss (leakage) of particulate material, the curved exterior faces 131 of the end portions 117 have a close conforming contact fit with the valve seat 79. Desirably, any clearance between these exterior faces 131 and the valve seat 79 should is smaller than the size of the particles being handled.
The bridging portion 125 of the valve body 101 has a curved exterior surface 137 configured for sealing contact with a corresponding surface of the valve seat 79 (see
The end portions 117 of the valve body 101 are connected by a generally horizontal brace 151 which spans the slot at a location above the bottom 111 of the slot 105 to stabilize (rigidify) the valve body. Desirably, the brace 151 is generally co-axial with the horizontal axis 71 of rotation of the valve body. The brace 151 has an exterior surface which is configured to shed powder. In
The valve body 101 and slot 105 are configured such that the slot communicates with both the inlet 31 and the outlet 33 of the valve when the valve member 11 is in its open position (
The slot 105 is dimensioned and configured to permit a free flow of material from the upper segment 25a of the flow passage 25 to the lower segment 25b of the flow passage. Referring to
As shown in
Referring to
Desirably, the generally cylindrical valve body 101 configured so that it may be pushed into the valve opening 69 through the first open end 75 of the valve opening. The fit of the valve body 101 in the opening 69 is tight to prevent leakage of material from the valve. The brace 151 spanning the slot 105 provides rigidity to the valve which enables it to be pushed into place without unwanted deformation or damage to the valve. The valve body 101 is pushed to a position in which the shoulders 171, 175 on the valve body and the valve housing 7 abut. The retaining clip 181 is then snapped into place on the projection 185 at the opposite (second) end 77 of the valve opening 69 to hold the valve member in proper position in the valve opening. As explained above, the clip 181 is releasable for allowing the valve member 11 to be quickly and easily removed from the valve housing 7 through the first open end 75 of the housing.
Stops are provided on the shaft 161 and on the valve housing 7 for stopping rotation of the shaft at positions corresponding to the open and closed positions of the valve member 11. In one embodiment (
The drive mechanism 165 comprises a gear having teeth 215 for driving engagement with a suitable drive, e.g., a drive gear on the robot carrying the source vessel 5. In the embodiment shown in the drawings, the gear is a gear segment having a configuration corresponding to the desired range of rotation of the shaft and valve member (e.g., 90 degrees). The teeth 215 are configured to a very fine tolerance so that movement of the valve member can be closely controlled. In this regard, the valve member 11 is movable from a closed position in which the valve seat opening 81 is 100% closed (i.e., completely blocked) to an open position in which the valve seat opening is either partially open (i.e., less than 100% open) or fully open (i.e., 100% open) to allow flow of material through the vertical flow passage 25 in the valve. Desirably, the fine tolerance of the drive gear 165 permits the size of the opening available for flow to be precisely adjusted so that the rate of flow through the flow passage 25 can be closely controlled. If needed, vibration can also be applied to the source vessel 5 to initiate flow and/or to vary the flow rate. Further, the amplitude and/or frequency of any such vibration can be varied to achieve the desired results. In any event, fine tuning of the flow rate through the valve allows accurate amounts of material to be dispensed in an efficient manner. It is contemplated that drive mechanisms other than a gear can be used for rotating the valve member 11 between its open and closed positions.
The overall dimensions of the valve housing 7 and valve member 11 are relatively small in a typical application. In one embodiment, for example, the overall length L2 of the valve member 11 is desirably about 17.5 mm (
In the illustrated embodiment, the entire valve member 11, including the valve body 101, shaft 161 and drive mechanism 165 are integrally formed in one piece. Desirably, the configuration is such that the valve member can be injection molded as a single part. Similarly, the valve housing 7 is desirably formed as one piece, as by injection molding. As a result, the cost of making the valve can be reduced to a point where the valve is disposable after use.
In use, the valve 1 is assembled by pushing the valve member 11, valve body 101 first, into the valve opening 69 through the first open end 25 of the valve opening until the shoulder 171 on the valve member abuts the shoulder 175 on the housing 7. The retaining clip 181 is then snapped into place on the projection 185 of the valve member 11 at the opposite (second) end 77 of the valve opening 69. After the valve is assembled, the upper inlet end of the valve housing 7 is threaded onto the lower outlet end of a suitable source vessel 5 containing a particulate material to be dispensed. In many applications, including high-throughput applications, a robot is used to dispense material from the source vessel 5. The vessel is transported by the robot to the desired location. A suitable drive on the robot in driving engagement with the drive mechanism 165 on the valve member 11 is then operated to move the valve member from its closed position to an open position corresponding to the desired flow rate to be achieved. Material is dispensed from the vessel 5 and through the open flow passage 25 of the valve into a destination vessel which is typically supported by a weighing device. In one application, the weighing device provides real-time feedback to a controller programmed with suitable software to operate the robot according to a desired protocol. After a target weight of material has been dispensed into the receptacle, the controller operates the robot to close the valve. If desired, the vessel is moved to one or more different locations by the robot and the cycle is repeated at each location to deposit material into a destination vessel. After the desired number of deposits are made, the source vessel 5 and valve 1 may be removed from robot and inverted (turned upside down) to empty any material remaining in the valve (now in its closed position) into the vessel. The valve 1 can then be removed from the vessel 5 without any significant amount of material remaining in the valve. Alternatively, the valve can be left on the vessel to function as a cap or closure for the vessel while it is stored or otherwise used. Any material still remaining in the valve is subject to the same storage conditions as the material in the vessel, since the open top of the slot 105 in the valve member is in communication with the interior of the vessel.
It will be observed from the foregoing that a valve of this invention has one or more of the following advantages over prior valves used to dispense particulate solid materials such as powder or granules: the valve can be attached directly to a source vessel for dispensing directly from the vessel; the amount of material isolated from the source vessel when the valve is closed is minimized; the number of surfaces on the movable valve member in contact with the material flowing through valve is minimized to reduce the amount of material retained in the valve when the valve is closed; the material contained in the valve when the valve is closed can be emptied into the source vessel simply by inverting the vessel; the amount of contact area between the movable valve member and the valve seat is reduced, resulting in less friction; the valve member is easy to install in the housing and easy to remove from the valve housing 7 by using the releasable retainer 181; the tight fit of the valve body 101 in the valve opening 69 minimizes the amount of material lost during use of the valve; and the construction of the valve is such that the parts (valve housing 7, valve member 11 and retainer 181) are easy to make by an injection molding process for reduced cost.
Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
When introducing elements of the present invention or the preferred embodiments(s) thereof, the articles “a”, “an”, “the” and “said” are intended to mean that there are one or more of the elements. The terms “comprising”, “including” and “having” are intended to be inclusive and mean that there may be additional elements other than the listed elements.
In view of the above, it will be seen that the several objects of the invention are achieved and other advantageous results attained.
As various changes could be made in the above constructions and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.