The present disclosure is directed to dispensing valves, to dispensing closures that include such valves, and to packages that include such closures.
U.S. Pat. No. 6,672,487 discloses a dispensing package for fluid products. A container has a body for holding a product to be dispensed and has a finish extending from the body with an open mouth. A closure base includes a ledge with a skirt externally secured to the finish and a cylindrical wall extending from the ledge coaxially with the mouth. A collar has a deck with a central opening aligned with the mouth, a first cylindrical wall surrounding the opening and extending away from the mouth, and a second cylindrical wall externally surrounding and secured to the cylindrical wall on the base. A lid is integrally connected to the collar or the base by at least one hinge. A dispensing valve of flexible resilient elastomeric construction has a peripheral portion captured between the collar deck and the base cylindrical wall for securing the valve in position and simultaneously functioning as a seal between the base and the collar. The valve also has an intermediate portion underlying the collar deck, and an annular wall portion extending from an inner end of the intermediate portion radially inwardly adjacent to an inner surface of the first cylindrical collar wall. The valve further has an inner portion extending radially inwardly from the annular wall portion, and at least one dispensing slit in the inner portion.
U.S. Pat. No. 7,503,469 discloses a dispensing valve that includes an annular ring of relatively rigid molded plastic construction, and a flexible resilient valve element integrally molded onto the ring, and the ring and the valve element have at least one mechanical interlock to secure the valve element to the ring as the valve element is molded onto the ring. The mechanical interlock includes openings in an inner periphery of the annular ring and portions of the valve element molded into the openings. The inner periphery of the ring includes an annular ledge, and the openings are through-openings disposed in an angularly spaced array around the ledge. Each of the openings includes an enlarged portion opening at one axially facing surface of the ledge and an ensmalled portion aligned with the enlarged portion and opening to a second axially facing surface of the ledge.
One or more general objects of the present disclosure, in accordance with one aspect of the disclosure, include providing a dispensing valve that is made of one piece and is not retained to a closure by a separate rigid retainer collar or mounting ring, may be recycled with a closure, may include an opening portion and a mounting portion coupled to the mounting portion and having an annular rib to limit axial movement of the opening portion during dispensing and venting of the valve.
The present disclosure embodies a number of aspects that can be implemented separately from or in combination with each other.
A dispensing valve system in accordance with one aspect of the disclosure includes a base of relatively rigid plastic construction, and having a dispensing opening, an annular recess surrounding said dispensing opening, and an annular wall separating said recess from said dispensing opening. The system also includes a dispensing valve of one-piece one-material flexible resilient molded plastic construction, and including a center portion disposed within said annular wall and having at least one dispensing slit, and a peripheral portion attached to said base and including an annular rib extending into said annular recess for movement radially inwardly and outwardly within said recess as a function of motion of said central portion of said dispensing valve thereby to limit axial movement of said central portion during dispensing and venting at said valve. Preferably, the center portion may include one or more slits.
In accordance with another aspect of the disclosure, a dispensing valve includes a resiliently flexible mounting portion, and a resiliently flexible opening portion disposed radially inwardly of the mounting portion. The valve also includes a resiliently flexible intermediate portion disposed radially between and coupled to the mounting and opening portions, and extending both radially outwardly and axially to form a first radial space between the opening and isolating portions, and spaced radially inwardly of the mounting portion to form a second radial space between the mounting and intermediate portions. The mounting portion includes an annular rib extendable axially outward with respect to the opening portion to limit axial movement of the opening portion during dispensing and venting of the valve.
In accordance with a further aspect of the disclosure, a one-piece one-material dispensing valve includes a resiliently flexible mounting portion including a radially outward annular wall, and a resiliently flexible opening portion disposed radially inwardly of said mounting portion, and including a radially inward annular wall, a web extending radially inwardly of said radially inward annular wall, and at least one slit in said web. The valve also includes a resiliently flexible isolating portion disposed radially between and coupled to said mounting and opening portions, and extending both radially outwardly and axially to form a first radial space between said isolating portion and said radially inward annular wall of said opening portion, and spaced radially inwardly of said radially outward annular wall of said mounting portion to form a second radial space between said isolating portion and said radially outward annular wall of said mounting portion. The isolating portion includes at least a radially intermediate annular wall, and said radially outward annular wall is cantilevered from said radially intermediate annular wall. The mounting portion includes an annular rib extending axially outward with respect to said opening portion and extendable into an annular recess of a closure housing for movement radially inwardly and outwardly within said recess as a function of motion of said central portion of said dispensing valve thereby to limit axial movement of said central portion during dispensing and venting at said valve.
The disclosure, together with additional objects, features, advantages and aspects thereof, will be best understood from the following description, the appended claims and the accompanying drawings, in which:
The container 22 may be of one-piece integrally molded plastic construction and may be composed of any suitable container material compatible with the product to be contained. The container 22 has a flexible resilient body 28 for holding product to be dispensed, and for being squeezed from its state of rest to dispense product and being released from its squeezed state to automatically return to its state of rest to withdraw residual product back into the container 22. A cylindrical neck finish 30 extends from the body 28 and surrounds and establishes a container mouth. The neck finish 30 may include one or more engagement elements, for example, threads or beads 32 for securing the dispensing assembly 24 to the container 22. As used herein, the term threads includes one or more threads or thread segments that may be continuous or discontinuous and may or may not extend around the entire circumference of the neck finish 30.
As shown in
In the illustrated embodiment, the shell 34 may be of one-piece integrally molded plastic construction, and may be composed of any suitable material compatible with the product to be contained and dispensed. For example, the shell 34 may be composed of polypropylene, polyethylene, polypropylene copolymer, polyethylene copolymer, or any other suitable thermoplastic or thermoplastic-copolymer.
The dispensing valve 36 may be of one-piece one-material flexible resilient molded plastic construction, and may be composed of any suitable plastic material compatible with the product to be contained and dispensed. For example, the valve 36 may be composed of an elastomeric material that is recyclable with the material of the shell 34. In another example, the valve 36 may be composed of an elastomeric material that is melt compatible or melt processable with the shell 34. Although the valve 36 is preferably composed of a thermoplastic or a thermoplastic elastomer, the valve 36 may be composed of any suitable polymeric material.
The shell 34 preferably includes a base 38 of relatively rigid plastic construction to which a lid 40 may be pivotally secured by a hinge (not shown). The hinge may be a snap hinge of the type illustrated in U.S. Pat. Nos. 5,794,308 and 6,041,477. However, the disclosure is by no means limited to hinges of this type, and other hinge arrangements can be employed.
With reference to
With reference to
The lid 40 includes a base wall 64 and a radially peripheral skirt 66. An edge 68 of the skirt 66 remote from the base wall 64 preferably lies in a plane, and is adapted for edge engagement with the ledge 60 on the base 38 in the closed position of the lid 40. An internal bead 70 preferably extends at least part way around the lid skirt 66 for snap-receipt over the bead 62 to hold the lid 40 in the closed position. An annular bead 72 on the lid base wall 64 contacts an upper surface of the deck 42 of the base 38 in the closed position of the lid 40. As used herein, directional words such as “upper” and “lower” are used by way of description and not limitation with respect to the upright orientation of the closure and package illustrated in
With particular reference to
The isolating portion 77 may at least partially isolates the opening portion 75 from the mounting portion 76 to ensure good working operation of the opening portion 75. For example, the isolating portion 77 may reduce the influence of side pressure on the opening and sealing performance of the opening portion 75.
The opening portion 75 is configured to open and close to allow and block flow of product therethrough. The opening portion 75 includes a radially inward annular wall 78, and a web 80 that extends radially inwardly of the annular wall 78. As used herein, directional words such as “axial,” “radial” and “lateral” are taken with respect to a longitudinal axis of a package, which is preferably coaxial with the axis of the container neck finish. Likewise, directional words such as “inward” and “outward” are taken with respect to the package interior. The web 80 may be a circular or disc-like element that extends transversely across the axis A and includes one or more openings through which fluid product may flow.
For example, the web 80 may include two or more valve petals 82 that may be established by two or more slits 84. Because
The mounting portion 76 is configured to couple the valve 36 to the annular wall 48 of the closure shell 34. The mounting portion 76 may be annular in shape and disposed at a radially outward periphery of the valve 36. In this embodiment, the mounting portion 76 includes an annular leg or wall 86 that extends from an axially inward surface 88 of the valve 36 to an axially outward surface 90 of the valve 36 in a radially inward direction so as to have a substantially conical shape.
Accordingly, and with reference to
The isolating portion 77 may be configured to flexibly couple the opening portion 75 to the mounting portion 76 so as to at least partially isolate the opening portion 75 of the valve from the mounting portion 76. Accordingly, any distortion or misalignment of, or pressure on, the mounting portion 76 will have little to no influence on the ability of the petals 82 of the opening portion 75 to properly or correctly seat to one another to seal the valve 36 closed. Also, the isolating portion 77 may include an annular leg or wall 92 that is radially inward with respect to the radially outward annular wall 86, and radially intermediate with respect to the annular wall and the radially inward annular wall 78. The radially intermediate annular wall 92 may include an axially inward end coupled to the radially inward annular wall 78. In particular, the axially inward end of the wall 92 may be coupled directly to an axially inward end of the wall 78. The radially intermediate annular wall 92 may be cantilevered from the radially inward annular wall 78.
The crown or rib 87 may be circumferentially continuous, as shown, or may be circumferentially interrupted. The rib 87 may extend axially outwardly from a junction between the mounting portion wall 86 and the intermediate portion wall 92. The junction may be about axially level with an axial outermost extend of the opening portion 80, such that rib 87 extends axially outwardly with respect to the web 80. The rib 87 may include a portion of the conical outer surface of the wall 86, a radially oppositely disposed radially inward surface, and the axially outward surface 90, which may have a radiused profile. The radially inward surface of the rib 87 may have a conical inner profile disposed at a radially outward angle of about five degrees with respect to the axis A.
The isolating portion 77 also includes a plurality of ribs 99 extending between the mounting and isolating portions 76, 77. More specifically, the ribs 99 may extend between the radially outer and intermediate walls 86, 92. Thus, the ribs 99 extend at least partially into the space 89 between the mounting and isolation portions 76, 77. The ribs 99 may provide additional resiliency to the valve 36.
The intermediate annular wall 92 may extend axially outwardly and terminate in an axially outward end that may be coupled to the mounting portion 76. More specifically, the axially outward end of the intermediate annular wall 92 may be coupled directly to an axially outward end of the mounting portion 76. The intermediate annular wall 92 also may extend radially outwardly, wherein the intermediate annular wall 92 and the mounting portion 76 form an inverted V-shaped annular portion that is disposed radially outwardly of the opening portion 75. Accordingly, a wedge-shaped radial space 89 may be established between the mounting portion 76 and the intermediate annular wall 92. Also, the inward and intermediate annular walls 78, 92 also may form a V-shaped structure. Accordingly, a wedge-shaped radial space 100 may be established between the annular walls 78, 92. The radially outward annular wall 86 may be cantilevered from the radially intermediate annular wall 92.
With reference to
Furthermore, the valve 36 may be assembled to the closure shell 34 in any suitable manner. For example, the closure shell 34 may be held by a die, holder, or other tool (not shown) in any suitable fashion, and the valve 36 may be inserted within the annular wall 48 by another tool (not shown) from an axially inward side of the closure shell base 38 and retained thereto by the engagement feature 50, by friction, by crimping, and/or any other suitable means. In another example, the valve 36 may be held by a die, holder, or other tool (not shown) in any suitable fashion, and the closure shell 34 may be placed over the valve 36 so that the annular wall 48 envelops the valve 36 and is retained thereto by the engagement feature 50 and/or by friction.
In any event, the peripheral or mounting portion 76 is attached to the closure base 38 such that the annular rib 87 extends into the annular recess between the walls 44, 48 for movement radially inwardly and outwardly within the recess as a function of motion of the central or opening portion 75 of the dispensing valve 36. Also, the valve 36 is mounted to the base 38 such that the center or opening portion 75 is disposed radially within the annular wall 44.
In one example of use, and still referring to
The user may squeeze and thereby pressurize the container body 28 to move product through the valve 36. Under such pressure, the valve 36 may resiliently flex to allow product to move therethrough. For example, at least a portion of the wall 78 may resiliently flex radially outwardly into the radial space 100. In another example, at least a portion of the intermediate annular wall 92 may resiliently flex. In any case, the valve 36 may move during dispensing such that the crown or rib 87 flexes in a radially outward direction and contacts the annular wall 48 to limit axial movement of the opening portion 80 of the valve 36.
When the desired amount of product has been dispensed, the container body 28 may be released. The vacuum produced by the container body 28 returning to its original shape may cause some product to be withdrawn or pulled back through the valve 36 for a clean shut-off of product and a clean dispensing opening 46. The valve 36 may move during such venting such that the crown or rib 87 flexes in a radially inward direction and contacts the inner annular wall 44 to limit axial inward movement of the web 80 of the valve 36. Thereafter, one or more portions of the valve 36 may return to a rest position. For example, one or more of the walls 78, 92, rib 87, and/or opening portion 80 may resiliently return to rest positions.
When a user releases a container body, the valve design of the present disclosure reduces or prevents the valve or portions thereof from being pulled into the package under vacuum generated during release of pressure on the package. More specifically, such pulling forces can be resisted by the interference between the crown or rib 87 and the opening wall 44. Therefore, the valve 36 will remain in position and the petals 82 will properly seal to one another to close the valve 36.
There have thus been disclosed a dispensing valve, dispensing assembly, and package that fully achieve one or more of the objects and aims previously set forth. The disclosure has been presented in conjunction with several exemplary embodiments, and additional modifications and variations have been discussed. Other modifications and variations readily will suggest themselves to persons of ordinary skill in the art in view of the foregoing discussion. The disclosure is intended to embrace all such modifications and variations as fall within the spirit and broad scope of the appended claims.
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20120211530 A1 | Aug 2012 | US |