Patent Application
20220154021
The present application is based on, and claims priority from JP Application Serial Number 2020-192510, filed Nov. 19, 2020, the disclosure of which is hereby incorporated by reference herein in its entirety.
The present disclosure relates to a dispersion liquid, an ink composition for ink jet recording, and a dispersing resin.
By ink jet recording methods, high-definition images can be recorded with relatively simple devices and the ink jet recording methods are being rapidly developed in various aspects. Among the above, various studies are being carried out on the dispersibility of coloring materials in inks.
Here, it is considered that one method for improving the dispersibility of coloring materials is to use a dispersant. For example, JP-A-2015-048437 discloses an ink which uses a styrene acrylic acid resin and/or a styrene maleic acid resin as a dispersant.
However, with the ink compositions including dispersing agents in the related art, such as the styrene-acrylic-based resin described in JP-A-2015-048437, there is a problem in that it is difficult to carry out redispersion after the ink has dried and the coloring material has solidified and defects are easily generated when the ink is re-discharged after drying.
The present disclosure discloses a dispersion liquid including water, a coloring material, and a dispersing resin which disperses the coloring material, in which the dispersing resin has a constituent unit A represented by Formula (1), a constituent unit B represented by any of Formulas (2-1) and (2-2), and a constituent unit C represented by any of Formulas (3-1) to (3-4),
where R1 independently represents a divalent organic group having 1 to 20 carbon atoms, and R2 independently represents a sulfo group or a salt thereof,
where R3 independently represents a monovalent organic group having 1 to 20 carbon atoms, R4 independently represents a divalent organic group having 1 to 12 carbon atoms, and R5 independently represents an organic group having 1 to 12 carbon atoms, and
where R6 independently represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms.
In addition, the present disclosure is an ink composition for ink jet recording including the dispersion liquid described above, a surfactant, and a water-soluble organic solvent.
Furthermore, the present disclosure is a dispersing resin including a constituent unit A represented by Formula (1), a constituent unit B represented by any of Formulas (2-1) and (2-2), and a constituent unit C represented by any of Formulas (3-1) to (3-4).
A detailed description will be given below of embodiments of the present disclosure (referred to below as “the present embodiments”); however, the present disclosure is not limited thereto, and various modifications are possible within a range not departing from the gist thereof.
The dispersion liquid of the present embodiment includes water, a coloring material, and a dispersing resin which disperses the coloring material, in which the dispersing resin has a constituent unit A represented by Formula (1), a constituent unit B represented by any of Formulas (2-1) and (2-2), and a constituent unit C represented by any of Formulas (3-1) to (3-4),
where R1 independently represents a divalent organic group having 1 to 20 carbon atoms, and R2 independently represents a sulfo group or a salt thereof,
where R3 independently represents a monovalent organic group having 1 to 20 carbon atoms, R4 independently represents a divalent organic group having 1 to 12 carbon atoms, and R5 independently represents an organic group having 1 to 12 carbon atoms, and
where R6 independently represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms.
Dispersion liquids or ink compositions using dispersing resins in the related art have a problem of redispersion being difficult once the coloring material has solidified. In contrast, in the present embodiment, using a dispersing resin having the configuration described above makes it possible to easily redisperse solidified coloring materials and, even in a case of being stored at high temperatures, there is little change in the particle size of the coloring material particles or the viscosity of the dispersion liquid and, due to this, it is possible to prevent clogging of the ink composition for ink jet recording that uses the dispersion liquid and to further improve the discharge stability thereof. A detailed description will be given below of each component.
The dispersing resin has a constituent unit A represented by Formula (1), a constituent unit B represented by any of Formulas (2-1) and (2-2), and a constituent unit C represented by any of Formulas (3-1) to (3-4) and, as necessary, may have a constituent unit D as described below. In the present embodiment, “constituent unit” refers to a repeating unit which constitutes a part of the dispersing resin after polymerization and “monomer” refers to a monomer having a polymerizable unsaturated bond before polymerization.
The dispersing resin may be a random copolymer, a block copolymer, or a graft copolymer. Examples of block copolymers include triblock copolymers having a block A formed of a constituent unit A, a block B formed of a constituent unit B, and a block C formed of a constituent unit C, as well as diblock copolymers having a block A formed of a constituent unit A and a random block B/C formed of constituent unit B and constituent unit C, and the like. In addition, examples of graft copolymers include a copolymer in which a constituent unit including maleic acid of a styrene maleic acid copolymer has been modified to be the constituent unit A. Using such a dispersing resin tends to further improve redispersibility after solidification and to further reduce changes in particle size and viscosity even in a case of being stored at high temperatures.
The content of the dispersing resin is preferably 2.5% to 12.5% by mass with respect to the total amount of the dispersion liquid, more preferably 3.5% to 10% by mass, and even more preferably 4.5% to 9.0% by mass. The content of the dispersing resin being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
In addition, the content of the dispersing resin is preferably 20 to 100 parts by mass with respect to 100 parts by mass of coloring material, more preferably 30 to 80 parts by mass, and even more preferably 40 to 70 parts by mass. The content of the dispersing resin being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The constituent unit A is a constituent unit represented by Formula (1). Monomers forming the constituent unit A may be used alone or in a combination of two or more.
(Where R1 independently represents a divalent organic group having 1 to 20 carbon atoms, and R2 independently represents a sulfo group or a salt thereof)
In the formula, the divalent organic group having 1 to 20 carbon atoms represented by R1 is not particularly limited, but examples thereof include a divalent aliphatic hydrocarbon group (alkylene group, cycloalkylene group, alkylene-cycloalkylene group, and the like), a divalent aromatic hydrocarbon group (arylene group, alkylene-arylene group, and the like), and the like.
Among the above, divalent aliphatic hydrocarbon groups are preferable and alkylene groups are more preferable. The alkylene groups are not particularly limited, but examples thereof include ethylene groups, propylene groups, isopropylene groups, butylene groups, 1,2-dimethylethylene groups, pentylene groups, 1-methylbutylene groups, 2-methylbutylene groups, heptylene groups, octylene groups, nonylene groups, and decylene groups.
In addition, the number of carbon atoms in the divalent organic group represented by R1 is 1 to 20, preferably 1 to 12, and more preferably 1 to 8.
Salts of the sulfo group represented by R2 are not particularly limited, but examples thereof include sodium salts, lithium salts, potassium salts, ammonium salts, and the like.
Among the above, the monomer forming the constituent unit A preferably includes one or more selected from the group consisting of N-methanesulfonate maleimide, N-ethanesulfonate maleimide, N-propanesulfonate maleimide, N-benzenesulfonate maleimide, and salts thereof. Using such a constituent unit A tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The content of the constituent unit A is preferably 5 to 55 mol % or more with respect to the total amount of the dispersing resin, more preferably 10 to 50 mol %, and even more preferably 10 to 45 mol %. The content of the constituent unit A being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The constituent unit B is a constituent unit represented by any of Formulas (2-1) and (2-2). Monomers forming the constituent unit B may be used alone or in a combination of two or more.
(Where R3 independently represents a monovalent organic group having 1 to 20 carbon atoms, R4 independently represents a divalent organic group having 1 to 12 carbon atoms, and R5 independently represents an organic group having 1 to 12 carbon atoms)
In the formula, the monovalent organic group having 1 to 20 carbon atoms represented by R3 is not particularly limited, but examples thereof include a monovalent aliphatic hydrocarbon group (alkyl group, cycloalkyl group, alkyl-cycloalkyl group, and the like), a monovalent aromatic hydrocarbon group (aryl group, alkyl-aryl group, and the like), and the like. Among the above, monovalent aromatic hydrocarbon groups are preferable and alkyl-aryl groups such as benzyl groups are more preferable.
In addition, the number of carbon atoms in the monovalent organic group represented by R3 is 1 to 20, preferably 1 to 12, and more preferably 1 to 8.
In the formula, the divalent organic group having 1 to 12 carbon atoms represented by R4 is not particularly limited, but examples thereof include a divalent aliphatic hydrocarbon group (alkylene group, cycloalkylene group, alkylene-cycloalkylene group, and the like), a divalent aromatic hydrocarbon group (arylene group, alkylene-arylene group, and the like), and the like.
Among the above, divalent aliphatic hydrocarbon groups are preferable and alkylene groups are more preferable. Alkylene groups are not particularly limited, but examples thereof include ethylene groups, propylene groups, isopropylene groups, butylene groups, 1,2-dimethylethylene groups, pentylene groups, 1-methylbutylene groups, 2-methylbutylene groups, heptylene groups, and octylene groups.
In addition, the number of carbon atoms in the monovalent organic group represented by R4 is 1 to 12, preferably 1 to 8, and more preferably 1 to 4.
In the formula, the organic group having 1 to 12 carbon atoms represented by R5 is not particularly limited, but examples thereof include a monovalent aliphatic hydrocarbon group (alkyl group, cycloalkyl group, alkyl-cycloalkyl group, and the like), a monovalent aromatic hydrocarbon group (aryl group, alkyl-aryl group, and the like), and the like. Among the above, monovalent aromatic hydrocarbon groups are preferable and aryl groups such as phenyl groups are more preferable.
In addition, the number of carbon atoms in the monovalent organic group represented by R3 is 1 to 20, preferably 1 to 12, and more preferably 1 to 8.
The content of the constituent unit B is preferably 1 to 20 mol % or more with respect to the total amount of the dispersing resin, more preferably 3 to 15 mol %, and even more preferably 5 to 10 mol %. The content of the constituent unit B being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The constituent unit C is a constituent unit represented by any of Formulas (3-1) to (3-4). Monomers forming the constituent unit C may be used alone or in a combination of two or more.
(Where R6 independently represents a hydrogen atom, an alkyl group having 1 to 12 carbon atoms, or an alkoxy group having 1 to 12 carbon atoms)
As the alkyl group having 1 to 12 carbon atoms represented by R6, it is possible to use a linear, branched-chain, or cyclic alkyl group. Such alkyl groups are not particularly limited, but examples thereof include methyl groups, ethyl groups, n-propyl groups, isopropyl groups, n-butyl groups, isobutyl groups, sec-butyl groups, t-butyl groups, n-pentyl groups, neopentyl groups, n-hexyl groups, cyclohexyl groups, n-heptyl groups, n-octyl groups, n-ethylhexyl groups, n-nonyl groups, and n-decyl groups.
The alkoxy group having 1 to 12 carbon atoms represented by R6 is not particularly limited, but examples thereof include methoxy groups, ethoxy groups, propoxy groups, butoxy groups, pentyloxy groups, hexyloxy groups, octyloxy groups, decyloxy groups, dodecyloxy groups, hexadecyloxy groups, octadecyloxy groups, and the like.
The number of carbon atoms in the alkyl group or alkoxy group represented by R6 is 1 to 12, preferably 1 to 6, and more preferably 1 to 3.
Among the above, the monomer forming the constituent unit C preferably includes one or more selected from the group consisting of styrene, allylbenzene, vinyltoluene, 1-vinylnaphthalene, and 2-vinylnaphthalene. Using such a constituent unit C tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The content of the constituent unit C is preferably 40 to 90 mol % with respect to the total amount of the dispersing resin, more preferably 45 to 85 mol %, and even more preferably 50 to 75 mol %. The content of the constituent unit C being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The dispersing resin may further have a constituent unit D represented by Formula (4). Having such a constituent unit D tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
(Where R7 independently represents a hydrogen atom or a methyl group, and R8 independently represents a hydrogen atom or an alkyl group having 1 to 12 carbon atoms)
As the alkyl group having 1 to 12 carbon atoms represented by R8, it is possible to use a linear, branched-chain, or cyclic alkyl group. Such alkyl groups are not particularly limited, but examples thereof include methyl groups, ethyl groups, n-propyl groups, isopropyl groups, n-butyl groups, isobutyl groups, sec-butyl groups, t-butyl groups, n-pentyl groups, neopentyl groups, n-hexyl groups, cyclohexyl groups, n-heptyl groups, n-octyl groups, n-ethylhexyl groups, n-nonyl groups, and n-decyl groups.
The number of carbon atoms in the alkyl group represented by R8 is 1 to 12, preferably 1 to 10, and more preferably 1 to 8.
Among the above, it is preferable to include one or more selected from the group consisting of methyl acrylate, n-butyl acrylate, isobutyl acrylate, cyclohexyl acrylate, methyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, and cyclohexyl methacrylate. Using such a constituent unit D tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The content of the constituent unit D is preferably 1 to 20 mol % with respect to the total amount of the dispersing resin, more preferably 3 to 15 mol %, and even more preferably 5 to 10 mol %. The content of the constituent unit D being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The dispersing resin of the present embodiment may have a constituent unit including maleic acid or a derivative thereof as a constituent unit other than the above constituent units.
The weight average molecular weight of the dispersing resin is 10000 to 60000, preferably 12500 to 45000, and more preferably 15000 to 30000. The weight average molecular weight of the dispersing resin being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
It is possible to measure the weight average molecular weight by a chromatographic method by using known methods. More specifically, it is possible to carry out measurement by the method described in the Examples.
It is possible to obtain the dispersing resin of the present embodiment by copolymerizing monomers forming each of the constituent units described above. The polymerization reaction is not particularly limited, but, for example, it is possible to use radical polymerization, in particular, living radical polymerization. In addition, the maleic acid-including constituent unit of the styrene maleic acid copolymer may be modified into constituent unit A (maleimide unit).
The content of water is preferably 60% to 95% by mass with respect to the total amount of the dispersion liquid, more preferably 65% to 95% by mass, and even more preferably 75% to 90% by mass.
The coloring material is not particularly limited, but examples thereof include disperse dyes and pigments. Among the above, disperse dyes are preferable. Using disperse dyes tends to further improve the redispersibility after solidification and to further reduce changes in particle size and viscosity even in a case of being stored at high temperatures. Coloring materials may be used alone or in a combination of two or more.
The disperse dye is not particularly limited, but it is possible to use known dyes such as C.I. Disperse Yellow, C.I. Disperse Orange, C.I. Disperse Blue, C.I. Disperse Violet, and C.I. Disperse Black.
Inorganic pigments are not particularly limited, but examples thereof include carbon blacks (C.I. Pigment Black 7) such as furnace black, lamp black, acetylene black, and channel black, iron oxide, and titanium oxide.
Organic pigments are not particularly limited, but examples thereof include quinacridone-based pigments, quinacridonequinone-based pigments, dioxazine-based pigments, phthalocyanine-based pigments, anthrapyrimidine-based pigments, ansanthrone-based pigments, indanthrone-based pigments, flavanthrone-based pigments, perylene-based pigments, diketopyrrolopyrrole-based pigments, perinone-based pigments, quinophthalone-based pigments, anthraquinone-based pigments, thioindigo-based pigments, benzimidazolone-based pigments, isoindolinone-based pigments, azomethine-based pigments, azo-based pigments, and the like.
The content of the coloring material is preferably 7.5% to 30% by mass with respect to the total amount of the dispersion liquid, more preferably 7.5% to 25% by mass, and even more preferably 8.5% to 20% by mass.
The dispersion liquid may further include a pH adjuster. The pH adjuster is not particularly limited, but examples thereof include inorganic acids (for example, sulfuric acid, hydrochloric acid, nitric acid, and the like), inorganic bases (for example, lithium hydroxide, sodium hydroxide, potassium hydroxide, ammonia, and the like), organic bases (triethanolamine, diethanolamine, monoethanolamine, and tripropanolamine), and organic acids (for example, adipic acid, citric acid, succinic acid, and the like), and the like. One type of pH adjuster may be used alone, or a mixture of two or more types may be used.
The ink composition for ink jet recording (also referred to simply as the “ink composition”) of the present embodiment includes the dispersion liquid described above, a surfactant, and a water-soluble organic solvent, and may include other components as necessary. The expression “for ink jet recording” means for use in an ink jet method in which ink droplets are discharged from the nozzle of an ink jet head.
The dispersion liquid is as described above. The content of the dispersing resin included by the dispersion liquid included by the ink composition is preferably 0.1% to 3.5% by mass with respect to the total amount of the ink composition, more preferably 0.3% to 3.0% by mass, and even more preferably 0.5% to 2.5% by mass. The content of the dispersing resin being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The content of the coloring material included by the dispersion liquid included by the ink composition is preferably 0.5% to 7.0% by mass with respect to the total amount of the ink composition, more preferably 1.0% to 6.0% by mass, and even more preferably 1.5% to 4.5% by mass. The content of the coloring material being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
In the ink composition, the content of the dispersing resin is preferably 20 to 100 parts by mass with respect to 100 parts by mass of the coloring material, more preferably 30 to 80 parts by mass, and even more preferably 40 to 70 parts by mass. The content of the dispersing resin being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The surfactant is not particularly limited, but examples thereof include acetylene glycol-based surfactants, fluorine-based surfactants, and silicone-based surfactants.
Acetylene glycol-based surfactants are not particularly limited, but one or more selected from, for example, 2,4,7,9-tetramethyl-5-decyn-4,7-diol and alkylene oxide adducts of 2,4,7,9-tetramethyl-5-decyn-4,7-diol, and 2,4-dimethyl-5-decyn-4-ol and alkylene oxide adducts of 2,4-dimethyl-5-decyn-4-ol are preferable.
Fluorine-based surfactants are not particularly limited, but examples thereof include perfluoroalkyl sulfonates, perfluoroalkyl carboxylates, perfluoroalkyl phosphoric acid esters, perfluoroalkyl ethylene oxide adducts, perfluoroalkyl betaines, and perfluoroalkyl amine oxide compounds.
Silicone-based surfactants include polysiloxane-based compounds, polyether-modified organosiloxanes, and the like.
The content of the surfactant is preferably 0.1% to 3.0% by mass with respect to the total amount of the ink composition, and more preferably 0.1% to 1.0% by mass.
The water-soluble organic solvent is not particularly limited, but examples thereof include glycerol; glycols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol, dipropylene glycol, 1,3-propanediol, 1,2-butanediol, 1,2-pentanediol, 1,2-hexanediol, 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol; glycol mono ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, and triethylene glycol monomethyl ether; nitrogen-containing solvents such as 2-pyrrolidone, N-methyl-2-pyrrolidone, and N-ethyl-2-pyrrolidone; and alcohols such as methanol, ethanol, n-propyl alcohol, isopropyl alcohol, n-butanol, 2-butanol, tert-butanol, isobutanol, n-pentanol, 2-pentanol, 3-pentanol, and tert-pentanol. Among the above, glycerol, glycols, and glycol monoethers are preferable and diethylene glycol, propylene glycol, triethylene glycol monomethyl ether, and glycerol are more preferable. Water-soluble organic solvents may be used alone, or in a combination of two or more.
The content of the water-soluble organic solvent is preferably 5.0% to 30% by mass with respect to the total amount of the ink composition, and more preferably 10% to 20% by mass. The content of the water-soluble organic solvent being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The water content is preferably 60% to 90% by mass with respect to the total amount of the ink composition, and more preferably 70% to 85% by mass. The content of the water being within the above range tends to further improve the redispersibility after solidification and to further reduce changes in the particle size and viscosity even in a case of being stored at high temperatures.
The ink composition may further include a pH adjuster. The pH adjuster is not particularly limited, but examples thereof include any examples illustrated in the dispersion liquid. The pH adjuster in the ink composition may be derived from and mixed with the dispersion liquid, or may be added separately when the ink composition is adjusted.
The content of the pH adjuster is preferably 0.1% to 2.0% by mass with respect to the total amount of the ink composition, and more preferably 0.5% to 1.5% by mass.
The ink composition may further include resins other than the dispersing resin. The other resins are not particularly limited, but examples thereof include anionic resins, cationic resins, or nonionic resins. Including such resins makes it possible for the coloring material to adhere to the recording medium.
The cationic resins are not particularly limited, but examples thereof include starch derivatives such as cationic starch, cationic urethane resins, cationic olefin resins, and cationic allylamine resins.
Examples of anionic resins include carboxymethyl cellulose salts, cellulose derivatives such as viscose, and natural resins such as alginate, gum arabic, tragacanth gum, and lignin sulfonate.
Nonionic resins are not particularly limited, but examples thereof include acrylic-based resins, styrene-acrylic-based resins, urethane-based resins, ester-based resins, olefin-based resins, and vinyl acetate-based resins.
The content of the other resins is preferably 0.1% to 2.0% by mass with respect to the total amount of the ink composition, and more preferably 0.5% to 1.5% by mass.
A more detailed description will be given of the present disclosure using Examples and Comparative Examples. The present disclosure is not limited in any way by the following Examples.
8.8 g of aminomethanesulfonate (Tokyo Chemical Industry Co., Ltd., 80 mmol), 7.84 g of maleic anhydride (Fujifilm Wako Pure Chemical Corporation, 80 mmol), and 300 mL of acetic acid (Fujifilm Wako Pure Chemical Corporation) were placed into a three-necked flask provided with a reflux cooling tube and a thermometer and, the mixture was stirred using a magnetic stirrer, for 15 hours at room temperature in an air atmosphere and then heated and refluxed for 8 hours. After the acetic acid was distilled off under reduced pressure, impurities were separated by silica gel column chromatography and recrystallized to obtain N-methanesulfonate maleimide (a-1) (8.5 g, 55.6% yield) represented by the following formula. Identification of the compound was performed by proton nuclear magnetic resonance spectroscopy.
1H-NMR (400 MHz, DMSO-d6) δ (ppm)=7.64 (1H, s, SO3H), 6.75 (2H, s, 2×CH), 3.58 (2H, s, CH2)
N-propanesulfonate maleimide (a-2) was obtained by the same operation as in Synthesis Example 1, except that 3-aminopropanesulfonate was used instead of aminomethanesulfonate.
N-ethanesulfonate maleimide (a-3) was obtained by the same operation as in Synthesis Example 1 except that 2-aminoethanesulfonate sodium salt was used instead of aminomethanesulfonate.
N-benzenesulfonate maleimide (a-4) was obtained by the same operation as in Synthesis Example 1 except that p-aminobenzenesulfonate sodium salt was used instead of aminomethanesulfonate.
Table 1 below illustrates R1 and R2 in Formula (1) of the monomer forming the constituent unit A obtained by Synthesis Examples 1 to 4 described above.
N-maleimide monomer (b-1) was obtained by the same operation as in Synthesis Example 1 except that benzylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of aminomethanesulfonate.
N-maleimide monomer (b-2) was obtained by the same operation as in Synthesis Example 1 except that 3-butoxypropylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of aminomethanesulfonate.
N-maleimide monomer (b-3) was obtained by the same operation as in Synthesis Example 1 except that 2-phenoxyethylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) was used instead of aminomethanesulfonate.
Table 2 below illustrates R3, R4, and R5 in Formula (2-1) or (2-2) of the monomer forming the constituent unit B obtained by Synthesis Examples 5 to 7 described above.
5.74 g (30 mmol) of N-methanesulfonate maleimide (a-1) which imparts the constituent unit A, 11.0 g (10 mmol) of N-maleimide monomer (b-1) which imparts the constituent unit B, 10.4 g of styrene (manufactured by Tokyo Chemical Industry Co., Ltd., 100 mmol) as a monomer which imparts the constituent unit C, and 60 g of dimethylsulfoxide (DMSO) (manufactured by Tokyo Chemical Industry Co., Ltd.) were placed into a three-necked flask provided with a reflux cooling tube and a thermometer and dissolved using a magnetic stirrer. In addition, 0.46 g of azobisisobutyronitrile (manufactured by Fujifilm Wako Pure Chemical Corporation, 2.8 mmol) were placed in another glass bottle and dissolved with 20 g of DMSO to make an initiator solution. After substituting the inside of the reactor with nitrogen, the initiator solution was added dropwise into the reactor. Then, a reaction was carried out at 75° C. for 5 hours. After completion of the reaction, the reactant was added dropwise into water and a white solid was precipitated. After suction filtration of the white solid, the result was washed repeatedly with water and vacuum dried at 50° C. for 10 hours to obtain 13.2 g of copolymer A-1.
Copolymers A-2 to A-7 were obtained in the same manner as in Synthesis Example 8, except that the monomers listed in Table 3 were used and the use amounts of the monomer and initiator were adjusted.
8.32 g of styrene (manufactured by Tokyo Chemical Industry Co., Ltd., 80 mmol) as a monomer which imparts the constituent unit C, 2-{[carboxymethyl)sulfanylthiocarbonyl]sulfanyl}propanoic acid (CSPA) (manufactured by Tokyo Chemical Industry Co., Ltd., 9.6 mmol), 0.52 g of azobisisobutyronitrile (manufactured by Fujifilm Wako Pure Chemical Corporation, 3.2 mmol), and 80 g of dimethylformamide (DMF) (manufactured by Tokyo Chemical Industry Co., Ltd.) were placed into a three-necked flask provided with a reflux cooling tube and a thermometer and dissolved using a magnetic stirrer. After a degassing operation by nitrogen bubbling, the result was heated at 75° C. for 6 hours. After completion of the reaction, the reactant was added dropwise into water to precipitate a pale-yellow solid. The obtained solid was separated by filtering, washed with a small amount of methanol, and vacuum dried at 50° C. for 10 hours to obtain a polystyrene Raft agent adduct (mb-1).
Next, the polystyrene Raft agent adduct (mb-1), 5.74 g (30 mmol) of an N-methanesulfonate maleimide (a-1) which imparts the constituent unit A, 1.87 g (10 mmol) of an N-maleimide monomer (b-1) which imparts the constituent unit B, 10.4 g of styrene (manufactured by Tokyo Chemical Industry Co., Ltd., 100 mmol) as monomer which imparts the constituent unit C, 0.52 g of azobisisobutyronitrile (manufactured by Fujifilm Wako Pure Chemical Corporation, 3.2 mmol), and 60 g of DMF (manufactured by Tokyo Chemical Industry Co., Ltd.) were placed into a three-necked flask provided with a reflux cooling tube and a thermometer and dissolved using a magnetic stirrer. After a degassing operation by nitrogen bubbling, the result was heated at 75° C. for 6 hours. After completion of the reaction, the reaction solution was diluted with methanol and added to methyl ethyl ketone to precipitate a pale-yellow solid. The obtained solid was recovered by centrifugation and vacuum dried at 50° C. for 10 hours to obtain 19.5 g of copolymer B-1.
The obtained copolymer B-1 was a block copolymer having a block of constituent unit C and a random block of constituent units A, B, and C.
The copolymer B-2 was obtained in the same manner as in Synthesis Example 15, except that the monomer listed in Table 3 was used as the monomer which imparts the constituent unit A and the use amount of the monomer was adjusted.
In a three-necked flask provided with a reflux cooling tube and a thermometer, an aqueous solution (4.31 g) of 10 wt % sodium hydroxide of 1.35 g of 2-aminoethanesulfonate (manufactured by Tokyo Chemical Industry Co., Ltd.) which imparts the constituent unit A and 0.54 g of benzylamine which imparts the constituent unit B were added to a methyl ethyl ketone (25 mL) solution of 7.5 g of styrene maleic anhydride copolymer including the constituent unit C (SMA EF60, styrene/maleic anhydride ratio: 6/1, manufactured by Kawahara Petrochemical Co., Ltd.) and the result was heated at 100° C. while stirring for 1 hour under a nitrogen flow. Once cooled, a distillation apparatus was attached thereto and methyl ethyl ketone and water were removed by distillation to obtain a pale-yellow solid. To this pale-yellow solid, 6.0 g of N-methylpyrrolidone (manufactured by Tokyo Chemical Industry Co., Ltd.) was added and the result was heated at 180° C. while stirring for 2.5 hours under an N2 flow. After cooling, a resulting yellow liquid was added to isopropyl alcohol (500 ml), the precipitated solid was separated by filtering, washed with a small amount of isopropyl alcohol, and vacuum dried at 50° C. for 10 hours to obtain 8.2 g of copolymer C-1.
Copolymers C-2 and C-3 were obtained in the same manner as Synthesis Example 17 except that, in Synthesis Example 18, styrene maleic anhydride copolymer (SMA EF40, styrene/maleic anhydride ratio: 4/1) was used instead of styrene maleic anhydride copolymer (SMA EF60), and, in Synthesis Example 19, 4-aminobenzenesulfonate was used instead of 2-aminoethanesulfonate which imparts the constituent unit A, and styrene maleic anhydride copolymer (SMA 3000, styrene/maleic anhydride ratio: 3/1) was used instead of styrene maleic anhydride copolymer (SMA EF60).
Copolymers D-1 and D-2 were obtained in the same manner as in Synthesis Example 8, except that the monomers listed in Table 3 were further used as monomers which impart the constituent unit D, and the use amounts of the monomer and initiator were adjusted.
Copolymers E-1 and E-2 were obtained in the same manner as in Synthesis Examples 15 and 16, except that the monomers listed in Table 3 were further used as monomers which impart the constituent unit D in addition to constituent unit A, constituent unit B, and constituent unit C in the polystyrene Raft agent adduct (mb-1) and the use amounts of the monomer and initiator were adjusted. The obtained copolymers E-1 and E-2 were block copolymers having a block of constituent unit B and a random block of constituent units A, B, C, and D.
6.77 g of styrene (manufactured by Tokyo Chemical Industry Co., Ltd., 65 mmol) as the monomer which imparts the constituent unit C, 1.50 g of methyl methacrylate (manufactured by Tokyo Chemical Industry Co., Ltd., 15 mmol) as the monomer which imparts the constituent unit D, and DMSO (manufactured by Tokyo Chemical Industry Co., Ltd., 80 g) were placed into a three-necked flask provided with a reflux cooling tube and a thermometer and dissolved using a magnetic stirrer. In addition, 1.96 g of maleic anhydride (manufactured by Tokyo Chemical Industry Co., Ltd., 20 mmol) and 0.52 g of azobisisobutyronitrile (manufactured by Fujifilm Wako Pure Chemical Corporation, 3.2 mmol) were placed into another glass bottle and dissolved with 25 g of DMSO to obtain an initiator mixture solution. After substituting the inside of the reactor with nitrogen, the initiator mixture solution was added dropwise therein. Then, a reaction was carried out at 75° C. for 6 hours. After completion of the reaction, the reactant was added dropwise into water and a white solid was precipitated. After suction filtration of the white solid, the result was washed repeatedly with water and vacuum dried at 50° C. for 10 hours to obtain 8.7 g of copolymer (f-1).
Next, in a three-necked flask provided with a reflux cooling tube and a thermometer, an aqueous solution in which 2.5 g of 2-aminoethanesulfonate (manufactured by Tokyo Chemical Industry Co., Ltd., 20 mmol) which imparts the constituent unit A was dissolved in an aqueous solution (8.0 g) of 10 wt % sodium hydroxide was added to a methyl ethyl ketone (25 mL) solution of 8.0 g of the obtained copolymer (f-1, styrene/maleic anhydride/methyl methacrylate ratio: 13/4/3) and the result was heated at 100° C. while stirring for 1 hour under a nitrogen flow. Once cooled, a distillation apparatus was attached thereto and methyl ethyl ketone and water were removed by distillation to obtain a pale-yellow solid. To this pale-yellow solid, 1.1 g of benzylamine (manufactured by Tokyo Chemical Industry Co., Ltd.) which imparts the constituent unit B and 6.0 g of N-methylpyrrolidone (manufactured by Tokyo Chemical Industry Co., Ltd.) were added and the result was heated at 180° C. while stirring for 2.5 hours under nitrogen flow. After cooling, a resulting yellow liquid was added to isopropyl alcohol (500 ml), the precipitated solid was separated by filtering, washed with a small amount of isopropyl alcohol, and vacuum dried at 50° C. for 10 hours to obtain 7.5 g of copolymer F-1.
In Synthesis Examples 25 and 26, copolymers F-2 and F-3 were obtained in the same manner as in Synthesis Example 24, except that the monomers listed in Table 3 were used as monomers which impart the constituent unit C and the use amounts of the monomer and initiator were adjusted. In addition, the copolymer F-4 was obtained in the same manner as in Synthesis Example 24, except that, in Synthesis Example 27, 4-aminobenzenesulfonate was used instead of 2-aminoethanesulfonate which imparts the constituent unit A and the use amounts of the monomer and initiator were adjusted.
Table 3 illustrates the weight average molecular weight Mw of each copolymer obtained by the above Synthesis Examples and the composition ratio of each constituent unit.
The composition ratio of each constituent unit was confirmed by 1H-NMR analysis and 13C-NMR analysis. In the NMR analysis, a nuclear magnetic resonance apparatus (manufactured by JEOL Ltd., JNM-ECX400) was used.
The weight average molecular weight Mw of each dispersing resin was measured by the chromatographic method. The conditions are given below.
(Measurement Conditions)
Apparatus name: HLC8320GPC (Tosoh Corporation)
Guard column: TSKgel Guard Column SuperAWM-H
Column: TSKgel SuperAWM-H
Column temperature: 25° C.
Eluent: 10 mmol/L lithium bromide dimethylacetamide solution
Flow rate: 0.6 mL/min
Detector: RI
A 1 L eggplant-type flask (stirrer, Dimroth cooling tube) was set, 15 parts by mass of the copolymers listed in Table 4 and 70 parts by mass of pure water were added thereto, and the results were heated to 80° C. while steering. Here, triethanolamine was added until the pH was 8.0 and set to 100 parts by mass with pure water. After cooling to 25° C., the dissolved aqueous solution was used as the varnish solution.
Next, zirconia beads, 13 parts by mass of the varnish solution, 4 parts by mass of DISPERSE RED 364 (also referred to below as “D.R. 364”) or DISPERSE BLUE 359 (also referred to below as “D.B. 359”) as a non-water-soluble coloring material, and 17 parts by mass of pure water were added thereto and ground in a bead mill for 1 hour to prepare dispersion liquids including 5.7% by mass of the copolymer and 11.7% by mass of the coloring material.
Each ink composition was obtained by mixing the dispersion liquids obtained as described above with other components to have the following compositions.
15.0% by mass
Diethylene glycol 10.0% by mass
1,2-hexanediol 3.0% by mass
Carboxymethyl cellulose sodium salt 1.0% by mass
BYK-348 0.3% by mass
Triethanolamine 1.0% by mass
Remainder
The ink compositions prepared as described above were placed in a sample bottle and left at 60° C. for 5 days. Then, the volume-based cumulative 50% particle size (D50) of the ink compositions before and after being left to stand was measured by the dynamic light scattering method and the change in the cumulative 50% particle size before and after being left to stand was confirmed. The Microtrac UPA150 (manufactured by Microtrac Inc., trade name) was used as the measurement apparatus. The change in particle size distribution was determined based on the obtained measurement results.
(Evaluation Criteria)
A: An increase in the cumulative 50% particle size of less than 10%.
B: An increase in the cumulative 50% particle size of 10% or more and less than 30%.
C: An increase in the cumulative 50% particle size of 30% or more.
The ink compositions prepared as described above were added dropwise onto a glass slide and solidified by drying in a dryer at 40° C. for 16 hours. Then, the glass slide was immersed in a sample bottle containing ink water and the redispersion behavior of the solids was visually confirmed. The operation was carefully performed so as not to, for example, stir the ink water. Ink water is defined as that which does not include the dispersion liquid in the composition of the above ink composition. The evaluation criteria for redispersibility are given below.
(Evaluation Criteria)
A: Solids disappeared and redispersion was carried out.
B: Some solids remained, but redispersion was observed.
C: Solids remained and no redispersion was observed.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-192510 | Nov 2020 | JP | national |
