Information
-
Patent Grant
-
6579080
-
Patent Number
6,579,080
-
Date Filed
Friday, February 2, 200124 years ago
-
Date Issued
Tuesday, June 17, 200321 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 418 552
- 418 553
- 418 60
- 418 556
- 418 101
-
International Classifications
- F01C104
- F01C1100
- F01C2104
- F01C2106
-
Abstract
A displacement machine for compressible media has two spiral feed chambers (11a, 11b) which are arranged opposite each other in a fixed housing (7a, 7b). Spiral displacement bodies (2-4) engage in these feed chambers. Said displacement bodies essentially consist of a disk (2) and spiral strips (3a, 3b) which are attached to each side of the disk. The strips are held in an eccentric manner in relation to the housing, so that during operation each point on the displacement body executes a circular or elliptical movement, depending on the configuration of the guiding device (49), said movement being limited by the cylinder walls of the feed chamber. One feed chamber (11a) is configured for compressing the working substance and the other feed chamber (11b) for expanding said working substance. The feed chambers and the strips (3a, 3b) which engage in said chambers consist of successive circular arc segments. The radii of the circular arc segments in the compression-side feed chambers (11a) decrease in size, when viewed in a direction of rotation. The radii of the circular arc segments in the expansion-side feed chambers (11b) increase in size, when viewed in the same direction of rotation.
Description
BACKGROUND OF THE INVENTION
The invention relates to a displacement machine for compressible media with two spiral feed chambers which are arranged opposite each other in a fixed housing, and with spiral displacement bodies engaging in these feed chambers, consisting essentially of a central disk and of spiral strips which are attached to each side of the disk and which are held in an eccentric manner in relation to the housing, so that during operation each point on the displacement body executes a circular or elliptical movement, depending on the configuration of the guiding device, said movement being limited by the cylinder walls of the feed chamber, and so that the curvature of the strips is dimensioned such that they almost touch the inner cylinder walls and the outer cylinder walls of the feed chamber on in each case at least one sealing line per strip, said sealing line advancing continuously during operation, and, in order to guide the displacement body in relation to the housing, an eccentric arrangement is provided which essentially consists of a drive shaft and of an eccentric disk arranged thereon.
DESCRIPTION OF THE PRIOR ART
Displacement machines of the spiral structure variety are known for example from DE-C-26 03 462. Machines of this type of structure are used chiefly as compressors for gaseous media. During machine operation, a plurality of approximately sickle-shaped working chambers are enclosed along a displacement chamber between the spiral-shaped displacement body and the two cylinder walls, which working chambers move through the displacement chamber from an inlet to an outlet, their volume continuously decreasing and the pressure of the working substance correspondingly increasing.
A machine of the abovementioned type, in which the spirals encompass a total angle of wrap of 360° or more, is known from DE 35 14230 A1. In such a machine, the spiral strips are arranged axially projecting from both sides of a disk which has a hub for supporting the eccentric crank mechanism. Moreover, the arrangement of the spiral strips is such that, during the rotating movement of the disk, the working chambers created on both sides of the disk decrease in volume and compression of the working substance takes place. In general, the strips are arranged symmetrically with respect to the disk.
For working processes which are intended to be carried out at a higher pressure than the surrounding pressure and in which only a slight pressure loss occurs in the process itself, expansion machines are also used in addition to the compression machines for the purpose of exploiting the residual pressure difference, and this improves the overall degree of efficiency of the machines. Working processes which preferably operate at a higher pressure than the surrounding atmospheric pressure, and in which a relatively small drop in pressure occurs in the process, are, for example, fuel cell processes. Such processes are run using commercially available compression and expansion machines in order to maintain the high degree of efficiency of the oxidation of hydrogen in the fuel cell.
SUMMARY OF THE INVENTION
It is an object of the invention to configure a machine of the type mentioned at the outset in such a way that the working medium can be both compressed and expanded using just one displacement body revolving in a housing.
According to the invention, this object is achieved by the fact that one feed chamber is configured for compressing the working substance and the other opposite feed chamber for expanding said working substance, the feed chambers and the strips engaging in them consisting essentially of successive circular arc segments, the radii of the circular segments in the compression-side feed chambers and strips essentially decreasing in size, when viewed in a direction of rotation, and the radii of the circular arc segments in the expansion-side feed chambers and strips essentially increasing in size, when viewed in the same direction of rotation.
The spiral strips attached to both sides of the central disk of the displacement body are accordingly designed such that, in the displacement movement of the displacement body advancing during machine operation, the volume of the working chamber enclosed by these strips and by the associated feed chamber decreases on one side of the disk. On the other side of the disk, the volume of the working chamber enclosed by these strips and by the associated feed chamber increases. Compared with the solutions known from the prior art, the spiral strips attached to both sides of the central disk of the displacement body are in this case arranged asymmetrically in relation to each other.
The advantage of the invention is, among other things, that a very simple and therefore cost-effective construction of the machine can be achieved, since both the compression and the expansion take place using just one movable displacement element.
The compression-side feed chamber in general extends from a radially outward low-pressure inlet to a radially inward high-pressure outlet. If the expansion-side feed chamber now extends from a radially inward high-pressure chamber to a radially outward low-pressure outlet, the working substance on the compression side, when viewed in the radial direction, is fed counter to the direction of the working substance on the expansion side. This has the advantage that the stresses on the central disk and on the spiral strips caused by the gas pressures are approximately symmetrical on compression side and expansion side.
If, by contrast, the expansion-side feed chamber likewise extends from a radially outward inlet to a radially inward low-pressure chamber, the working substance on the compression side, when viewed in the radial direction, is fed in the same direction as the working substance on the expansion side. As a result, the inner ends (when viewed in the radial direction) of the spiral strips on the expansion side come to lie approximately opposite the inner ends (likewise viewed in the radial direction) of the compression-side spiral strips in relation to the central disk. The attachment of the inner ends of the spiral strips to the central disk is subjected to high stresses during machine operation and is more or less hot depending on the pressure ratio on the compression side. This arrangement has the advantage that, when such a machine is used at a high compression pressure ratio, heat can be conveyed from the inner hot end of the compression-side strip through the central disk to the cold inner end of the expansion-side strip. This arrangement is of importance when a good heat-conducting light metal is used to produce the displacement body. Use of such light materials results in a relatively low centrifugal force of the displacement component during machine operation.
If the hub of the disk is surrounded by a high-pressure chamber on the compression side, the hub interior is expediently closed off in an airtight manner from this high-pressure chamber by means of a closure piece. By this means, a counterweight, provided to compensate the eccentric movement of the eccentric disk and of the displacement body, can be arranged on the drive shaft advantageously in the expansion-side pressure chamber surrounding the hub. The advantage of such an arrangement is the absolute separation of the lubricant oil from the compressed air.
If the rotor of an electric motor driving the displacement body is arranged on a common drive shaft with the eccentric disk and the displacement body, it is expedient that an intermediate housing is attached to the housing of the electric motor, on that side of the electric motor facing away from the displacement body, into which intermediate housing protrudes the drive shaft provided with a lubricant feed device, and if a housing for a lubricant reservoir is secured on the intermediate housing. Such an arrangement with an intermediate housing is advantageous for receiving, for example, a combined reducing and synchronizing gear system which protrudes into the oil reservoir and is thus lubricated.
If the displacement component is guided in a known manner by a separate second eccentric arrangement, the two eccentric shafts are provided with gearwheels of identical size. These are driven and synchronized by a third gearwheel. The third gearwheel is preferably smaller and sits on the shaft of the drive motor. The latter is designed as a small rapidly rotating electric motor. The weight of the overall compressor/expander unit is thus lower compared with the use of an electric motor rotating at the same speed as the compressor/expander.
It is suitable for the wall of the expansion-side half of the housing to be configured in the area of the outlet in such a way that a container for receiving lubricant is formed together with the outer end of the cylinder wall of the expansion-side feed chamber, said container being connected to the lubricant circuit via external lines. Since the gases leaving the expander have a low temperature, this arrangement of the lubricant oil container at the outer end of the cylinder wall allows the lubricant to cool during machine operation.
BRIEF DESCRIPTION OF THE DRAWINGS
A number of illustrative embodiments of the invention are represented in the drawing. Only the elements essential to an understanding of the invention are shown. The direction of flow of the various working substances is indicated by arrows. Elements having the same functions are labeled with the same reference numbers in the different figures.
FIG. 1
shows a longitudinal section through the displacement machine;
FIG. 2
shows a partial section from
FIG. 1
, in an enlarged representation, with the sealing of the strips on the bottom of the sickle-shaped working chambers;
FIG. 3
shows a transverse section through the displacement machine according to
3
—
3
in
FIG. 1
, with the expansion part of the displacement machine;
FIG. 4
shows a section through the disk of the armature of the displacement machine according to line
4
—
4
in
FIG. 1
;
FIG. 5
shows a transverse section through the compression part of the displacement machine according to lines
5
—
5
and
5
′—
5
′ in
FIG. 1
;
FIG. 6
shows a longitudinal section through an alternative embodiment of the displacement machine with drive motor and circuit for lubricant and coolant;
FIG. 7
shows a transverse section through the drive shaft along the line
7
—
7
in
FIG. 6
;
FIG. 8
shows a transverse section through the displacement machine according to line
8
—
8
in
FIG. 6
, with the expansion part of the displacement machine and a housing half designed as a lubricant and coolant reservoir;
FIG. 9
shows the principle of an alternative embodiment in which the expansion is carried out from radially outside to radially inside;
FIG. 10
shows the principle of an alternative embodiment according to
FIG. 9
, with double eccentric drive and synchronizing gearwheels.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
For the purpose of explaining the manner of functioning of the displacement machine, reference is made to DE-C3-26 03 462 already mentioned above. There follows a brief description only of those elements of the machine construction and process which are necessary for understanding the invention:
The compressor/expander machine as a whole is designated by
1
in
FIGS. 1 and 6
. In the references, the “a” suffixes are used for the compression side, while the “b” suffixes are used for the expansion side of
1
.
A spirally extending displacement body is arranged on each side of the disk
2
. Said body comprises strips
3
a
,
3
b
which are held vertically on the disk
2
. In the example shown, the spiral itself is made up of a plurality of contiguous circular arcs. Reference number
4
designates a hub with which the disk
2
is mounted on an eccentric bearing
17
.
FIGS. 1
,
4
and
6
show the bearing
17
which sits on an eccentric disk
23
which in turn constitutes part of a drive shaft
24
. In
FIG. 4
, reference number
5
designates an eye which is arranged radially outside the strips
3
a
,
3
b
and receives a guide bearing
25
which is mounted on a bolt
26
a
. The latter in turn constitutes part of a guiding device
49
which consists for example of an oscillating link
56
, one end of which is mounted in the housing
7
a
,
7
b
by means of bolt
26
b
and bearing
27
so as to swivel about the axis
50
. The other end engages in the eye
5
of the armature via the bolt
26
a
and the bearing
25
.
According to
FIGS. 1
,
5
and
6
, apertures
6
a
are provided at the spiral run-out on the compression side in housing half
7
a
, so that the feed medium can be drawn off through the central outlet
13
arranged at one side.
FIG. 1
shows the machine housing
7
a
,
7
b
made up of two halves connected to each other via securing brackets
8
a
,
8
b
for receiving screw fittings
8
c
. Reference number
11
a
designates the feed chamber on the compression side, which feed chamber is incorporated in the housing half
7
a
in the manner of a spiral slit. It runs parallel from a low-pressure inlet
12
, arranged on the outer circumference of the spiral in housing half
7
a
, to a pressure chamber
33
a
, provided in the interior of the housing, and to the high-pressure outlet
13
. The feed chamber
11
a
has one or more approximately parallel cylinder walls
51
a
which are arranged roughly at a constant distance from each other and which, in the present case, encompass a spiral like the strip
3
a
of the disk
2
. The strip
3
a
engages between these cylinder walls
51
a
, the curvature of the strip
3
a
being dimensioned such that said strip
3
a
almost touches the inner cylinder wall
15
a
and the outer cylinder wall
14
a
, for example at in each case one point
21
a
(FIG.
5
).
FIG. 2
shows an embodiment of the lateral sealing of the strip
3
a
relative to the bottom surfaces of the spiral slit incorporated in the housing half
7
a
. This is achieved, for example, by means of a contacting sealing tape
28
which is incorporated in a groove provided for this purpose in the strip
3
.
The drive mechanism of the disk
2
powers the drive shaft
24
via the eccentric disk
23
. The disk
2
is guided by the guiding device
49
(FIG.
4
). Depending on whether the guiding device
49
is made up of an oscillating link
56
or of a guide shaft (not shown) running in synchronism with the drive shaft
24
, all points on the strip
3
a
execute an elliptical or a circular displacement movement with an excursion corresponding to the eccentricity “e”. The hub
4
cannot be seen in
FIG. 4
since this part of the disk
2
is cut away here. The bearing
17
, with which the disk
2
is guided on the eccentric disk
23
, is represented here by way of example as a rolling bearing.
The multiple alternating approximation of the strip
3
a
to the inner cylinder wall
15
a
or outer cylinder wall
14
a
of the associated feed chamber
11
a
results, on both sides of the strip
3
a
, in the formation of sickle-shaped working chambers which enclose the working medium and which, during operation of the disk
2
, are moved through the feed chamber
11
a
in the direction toward the pressure chamber
33
a
and the central outlet
13
communicating with the latter. The volumes of these working chambers decrease and the pressure of the working substance correspondingly increases.
The arrangement of the strip
3
b
on the expansion side of the machine is analogous to what has been described above. Reference number
11
b
designates the feed chamber on the expansion side, which feed chamber is likewise incorporated into the housing half
7
b
in the manner of a spiral slit. According to
FIG. 3
, it runs parallel from a low-pressure outlet
20
, arranged on the outer circumference of the spiral in the housing, to an inlet which is provided in the interior of the housing and which forms part of the pressure chamber
33
b
in the housing
7
b
. The feed chamber
11
b
likewise has approximately parallel cylinder walls
51
b
which are arranged roughly at a constant distance from each other and which, in the present case, encompass a spiral like the strip
3
b
of the disk
2
. The strip
3
b
engages between these cylinder wails
14
b
,
15
b
, the curvature of the strip
3
b
being dimensioned such that said strip
3
b
almost touches the inner cylinder wall
15
b
and the outer cylinder wall
14
b
during operation, for example at in each case one point
21
b.
The strip
3
b
is arranged on the disk
2
in such a way that during machine operation, as a result of the multiple alternating approximation of the strip
3
b
to the inner cylinder wall
15
b
or outer cylinder wall
14
b
of the associated feed chamber
11
b
, sickle-shaped working chambers which enclose the working medium are formed on both sides of the strip
3
a
. During operation of the disk
2
, these working chambers move through the feed chamber
11
b
in the direction toward the outlet
20
. By this means, the volumes of these working chambers increase and the pressure of the working substance decreases in the expander part. As a result of the expansion of the working substance located in the working chambers on the expansion side, work is applied to the strip
3
b
and thus to the eccentric disk
23
. Thus, the compression and expansion functions are combined in a single component rotating in a fixed housing
7
a
,
7
b
and made up of disk
2
, hub
4
and strips
3
a
and
3
b.
FIG. 5
shows the arrangement of the strips
3
a
and
3
b
arranged on both sides of the disk
2
. In accordance with the illustrated orientation of the cutting direction
5
—
5
through
FIG. 1
, the direction of rotation of the drive shaft
24
with the counterweight
16
a
about the center of rotation
30
is in the clockwise direction. The outer edge of the disk
2
and the strip
3
b
of the expander part are indicated by broken lines in accordance with section
5
′—
5
′ in FIG.
1
. For the sake of clarity, the spiral wall
51
b
in the housing half
7
b
is not shown. However, the arrangement of the strip
3
a
on the compression side relative to the strip
3
b
on the expansion side is clear.
In
FIG. 1
the drive shaft is mounted with a journal bearing
9
a
in a bearing seat
52
a
in the housing half
7
a
. The bearing seat
52
a
is connected to the housing half via ribs
29
a
. The bearing is sealed off from the pressure chamber
33
a
by means of a shaft seal
33
a
. The apertures
6
a
are located between the ribs
29
a
. The feed medium brought to a higher pressure can leave the compressor part through these apertures. The feed medium can be delivered to a process which is not described here.
After this process, in which no particular drop in pressure is assumed to take place, the working substance is intended to flow via the high-pressure inlet
19
into the inner expansion-side pressure chamber
33
b
of the expander part. In housing half
7
b
, the drive shaft is guided by means of a journal bearing
9
b
which is supported on housing half
7
b
via a bearing seat
52
b
with the ribs
29
b
. Between the ribs are the apertures
6
b
which create the access of the working substance into the expansion-side pressure chamber
33
b.
The disk
2
is guided on the eccentric disk
23
via the eccentric bearing
17
onto which the hub
4
is mounted and which is sealed off from the pressure chambers
33
a
and
33
b
for example with shaft seals
18
. Reference number
31
designates the center of the eccentric disk
23
. This center is spaced apart from the center of rotation
30
by an eccentricity “e” Counterweights
16
a
and
16
b
are arranged on the drive shaft
24
and ensure a balanced operation of the machine.
FIG. 6
shows an alternative embodiment of the compressor/expander machine with a drive motor, preferably an electric motor. The housing
66
of the motor has threaded brackets
8
b
′ into which screw fittings
8
c
engage. Together with an intermediate housing
54
on the expansion side and the housing halves
7
a
and
7
b
, the compressor/expander machine
1
is connected to the electric motor to form one machine.
The working substance to be expanded must be guided, at the inlet side of the intermediate housing
54
, in a way which takes account of the fact that the working substance in the expansion part of the compressor/expander machine flows from the inside outward, when viewed in the radial direction; it must be guided in toward the center of the expansion side of the displacement machine. The schematically illustrated solution shows that the working substance enters the intermediate housing
54
at the high-pressure inlet
55
and passes through apertures
99
into an annular chamber
32
. On the side of the compressor/expander machine
1
, this chamber
32
is sealed off from the surrounding pressure prevailing in the interior
63
of the electric motor housing by means of the shaft
24
with a journal bearing
58
, and on the electric motor side it is sealed off by means of a shaft seal
62
. The shaft seal
62
engages on a thickening
44
arranged on the drive shaft. The annular chamber
32
is connected to the pressure chamber
33
b
via apertures
57
in the shaft
24
, so that the working substance to be expanded can pass into the interior
33
b
of the expander part.
The passage of the working substance through the apertures in the shaft
24
is expedient for the reason that the whole drive shaft with the rotor
64
of the electric motor is guided only with two journal bearings
58
,
93
. In addition, in contrast to the embodiment according to
FIG. 1
, only one counterweight
16
is to be arranged on the shaft
24
, on the expansion side to be precise. To ensure the flexural strength of the drive shaft
24
needed for stable running of the machine, said drive shaft
24
is given a relatively large diameter in the area of the journal bearing
58
. The arrangement of apertures
57
(see also
FIGS. 7 and 8
) in the rigid part is expedient for introduction of the working substance which is to be expanded.
In the example shown in
FIG. 6
, the journal bearing
58
is designed as a rolling bearing on whose outer ring a positioning ring
59
is attached, which lies in a depression incorporated for example in the housing half
7
b
and is clamped by the intermediate housing
54
. On the drive shaft
24
, the inner ring of the rolling bearing
58
bears on one side on a collar
82
and on the other side on a ring
83
. By means of this arrangement, the drive shaft
24
is guided axially in relation to the housing parts
7
a
,
7
b
,
54
and
66
.
On that side of the electric motor remote from the compressor/expander unit
1
, said electric motor consisting essentially of the housing
66
and the rotor
64
, there is a lubricant container
68
with the lubricant reservoir. A device which generates a stream of lubricant for lubricating and cooling the highly stressed eccentric bearing
17
is necessary because the compressor/expander machine is intended to be of small size in relation to the delivered stream of working substance and thus to be operated at high speed. This results in the aforementioned high stressing of the eccentric bearing
17
. The lubricant circuit is as follows.
The container
68
surrounds a housing
71
which receives the journal bearing
93
of the shaft
24
facing away from the compressor/expander unit. Moreover., in the housing
71
, a lubricant feed device
72
(not described here) is mounted on the drive shaft
24
and driven by the latter. This lubricant feed device
72
suctions the lubricant from the reservoir
69
via a suction line
79
and feeds it at high pressure into a chamber
73
.
In the shaft
24
common to the rotor
64
and to the compressor/expander machine
1
, an insert
75
is introduced into a central bore
76
, which insert
75
for its part has a central feed bore
74
. The latter is connected to the chamber
73
on the side of the lubricant reservoir. On the side of the compressor/expander unit
1
, the feed bore
74
′ is connected to a bore
88
arranged radially in the eccentric disk
23
. At its radially outer end, the bore
88
opens directly into the eccentric bearing
17
and supplies the latter with lubricant. In
FIG. 6
, this bearing is designed as a plain bearing; a plain bearing bush
17
′ is let into the hub
4
.
The hub
4
is sealed off from the chamber
33
a
and the outlet
13
by means of a closure piece
60
. This closure piece ensures complete separation of the lubricant from the working substance. The working substance can thus be fed completely free of lubricant. This is in contrast to the embodiment according to
FIG. 1
in which the arrangement of the shaft seals
10
a
and
18
can lead, on the compression side, to lubricant escaping into the chamber
33
a
; shaft seals cannot ensure complete sealing.
The lubricant can pass from the eccentric bearing
17
into the chamber
80
formed by the closure piece
60
. The lubricant passes from the opposite side of the bearing
17
into an annular chamber
53
c
which is sealed off from the expansion-side pressure chamber
33
b
by means of a shaft seal ring
18
. The lubricant collection chambers
53
c
and
80
are connected in each case via a bore
81
to the lubricant return channel
77
in the shaft
24
. This channel is created by an insert
75
which in its central part is recessed on the outer circumference. In
FIG. 7
, the recessed portion of the insert
75
is shown in cross section (section
7
—
7
in
FIG. 6
) and this figure shows, in addition to the center of rotation
30
of the shaft
24
, the feed bore
74
, the annular lubricant return channel
77
, and the central bore
76
for the insert
75
. A radial bore
77
c
is incorporated in the shaft
24
on the side of the lubricant reservoir
69
. The lubricant can pass through this bore into an annular collection chamber
45
. The collection chamber
45
is incorporated in the housing
66
and is formed together with a shaft seal ring
78
and the feed pump housing of the lubricant feed device
72
, and the shaft
24
. Arranged in the housing
66
there is a bore
90
through which the returning lubricant can flow back into the reservoir
69
.
The compression of the gaseous working substance (e.g. air) results in a temperature increase in the chamber
33
a
compared with the temperature prevailing in the low-pressure inlet
12
. The higher temperature in the chamber
33
a
acts on the hub portion
4
with closure piece
60
rotating in this chamber. In addition to its primary role of lubricating the bearing
17
, the lubricant also has the role of carrying off heat from the hub portion
4
with closure piece
60
. As has been described above, the lubricant flowing back into the reservoir
69
must be able to give off its accumulated heat there, for example to the environment.
An embodiment for heat removal is likewise represented in FIG.
6
. Corresponding to the prior art, electric motors often have a blower wheel
67
which, in the present example, is mounted on the shaft
24
. Through apertures
65
in the housing
66
, the cooling air stream
85
passes into the interior of the electric motor and, depending on the strength of the cooling air stream
85
generated by the blower wheel
67
, experiences a greater or lesser increase in temperature. Assuming that the blower wheel is made powerful enough, this affords an advantageous embodiment for cooling the lubricant in the reservoir container
68
. By diverting the cooling air stream via air guide means
84
, this stream is conveyed past the cooling surfaces
70
, which are arranged on the container
68
, and takes up further heat from the container
68
.
An alternative embodiment for removing heat from the lubricant is represented in FIG.
8
. The drawing shows diagrammatically a wall part
94
of the housing
7
b
, which wall part
94
is designed such that a container
95
is obtained. This container is located in the area of the outer end
98
of the cylinder wall
51
b
, when viewed in the flow direction. The lubricant is delivered to and removed from the container
95
via external lines
96
,
97
(not described in detail) which can be connected to a lubricant feed device
72
, as is represented in FIG.
6
. This arrangement exploits the fact that the temperature decreases upon expansion of the gaseous working substance.
When the compressor/expander machine
1
is used, for example, on fuel cells, the temperature at the inlet of the working substance into the chamber
33
b
is relatively low, assuming that no special devices are used which increase the temperature of the working substance in the high-pressure inlet
19
or
55
,
33
b
of the expansion machine. Such devices can consist, for example, of heat exchanger which give off the heat of the compressed air after the outlet
13
to the working substance to be expanded before the inlet
19
or
55
,
33
b
and heat this in order to increase the expansion performance.
Since water is an essential oxidation product in fuel cell use, the working substance being enriched with water before the expansion process, it must be assumed that the temperature will drop considerably below the dew point toward the low-pressure outlet
20
and, depending on the starting temperature of the expansion, will also be below the freezing point. If no special measures are taken, ice is able to form in the area of the cylinder walls
98
during machine operation.
This is avoided by the fact that the part around the outlet
20
,
98
is used to apply the lubricant reservoir
95
there. On the one hand, the latter is cooled by this measure, and, on the other hand, ice formation at
20
,
98
is prevented.
FIG. 9
shows an illustrative embodiment in which the expansion of the working substance takes place from radially outside to radially inside. In contrast to the expansion shown in
FIGS. 1
,
3
and
6
, the high-pressure gas flows through an opening
55
into the high-pressure chamber
33
b
. The expanded gas flows out of the low-pressure interior of the expander part through apertures
57
in the shaft
24
.
The invention is of course not limited to the machine shown and described above. In the case where two separate eccentric arrangements are used for guiding the displacement body, the electric motor can engage, not on the drive shaft
24
, but instead between two shafts with separate axes of rotation
30
and
104
. Such an arrangement is shown in FIG.
10
. For the sake of clarity, this shows only the displacement body consisting of the disk
23
and the strips
3
b
with the wheel gearing. The latter consists of a drive wheel
100
, a wheel
101
on the drive motor
110
, and a synchronizing wheel
102
. Reference number
103
designates a toothing on the wheel. Identical toothing is also provided for the wheels
101
and
102
but is not shown here. The axis of the drive motor is indicated by
108
, that of the eccentric guiding arrangement is indicated by
104
. The central disk
23
has, for example, a known radially elastic and tangentially rigid attachment
105
to the eye
106
. The eye
106
has its center point at
107
which, during machine operation, rotates round the center of rotation
104
with the eccentricity “e”.
|
LIST OF REFERENCE NUMBERS
|
|
|
1
compressor/expander
|
2
disk
|
3a, 3b
strips, displacement bodies
|
4
hub
|
5
eye
|
6a
aperture in 7a
|
6b
aperture in 7b
|
7a, 7b
housing half
|
8a, 8b, 8b′
securing bracket
|
8c
securing screw
|
9a
journal bearing for 24 in 7a
|
9b
journal bearing for 24 in 7b
|
10a, 10b
shaft seals of 24
|
11a
feed chamber in 7a
|
11b
teed chamber in 7b
|
12
low-pressure inlet
|
13
high-pressure outlet
|
14a
outer cylinder wall of 11a
|
14b
outer cylinder wall of 11b
|
15a
inner cylinder wall of 11a
|
15b
inner cylinder wall of 11b
|
16, 16a, 16b
counterweights on 24
|
17, 17′
eccentric bearings between 4 and 23
|
18
shaft seals of 23
|
19
high-pressure inlet
|
20
low-pressure outlet
|
21a, 21b
sealing line in 7a, 7b of 11a, 11b
|
22
rib
|
23
eccentric disk
|
24
drive shaft
|
25
guide bearing in 56 on 26a
|
26a
guide bolt in 2
|
26b
guide bolt between 7a, 7b
|
27
guide bearing in 56 on 26b
|
28
sealing tape
|
29a, 29b
rib
|
30
center of rotation of 24
|
31
center of 23
|
32
annular chamber between 58 and 62
|
33a
pressure chamber in 7a (compressor side)
|
33b
pressure chamber in 7b (expander part)
|
44
collar for 62 on 24
|
45
annular collection chamber
|
49
guiding device
|
50
center axis of 26b
|
51a, 51b, 51b′
strips in 7a, 7b
|
52a, 52b
bearing seat in 7a, 7b
|
53a
bearing interior of 9a
|
53b
bearing interior of 9b
|
53c
bearing interior of 17
|
54
intermediate housing
|
55
high-pressure inlet
|
56
oscillating link
|
57
aperture in 24
|
58
bearing
|
59
clamping ring between 54 and 7b
|
60
closure disk on 4
|
61
high-pressure intermediate chamber
|
62
shaft seal between 61 and 63
|
63
interior of electric motor
|
64
rotor of electric motor
|
65
apertures in 66
|
66
housing of the electric motor
|
67
blower wheel on 24
|
68
housing of 69
|
69
lubricant reservoir, lubricant
|
70
cooling surface
|
71
bearing housing
|
72
feed pump for 69
|
73
pressure chamber of 69
|
74, 74′
pressure line for 69 in 24
|
75, 75′
insert in 24
|
76
bore in 24
|
77, 77c
lubricant return channel in 24
|
78
shaft seal 24, rear
|
79
suction line for 69
|
80
low-pressure chamber between 60 & 23
|
81
low-pressure lines in 23 to 77
|
82
shoulder on 24 for 58
|
83
positioning ring on 24 for 58
|
84
guide means for 85
|
85
cooling air stream
|
86
screw fitting for 68
|
87
filler attachment for 69 with lid
|
88
connection between 74 & 17 in 23
|
89
screw fitting of 71 to 66
|
90
low-pressure outlet in 66 to 69
|
93
bearing of 24 in 71
|
94
outer wall of 95
|
95
lubricant chamber
|
96
lubricant return flow
|
97
lubricant feed
|
98
end portion of 51b
|
99
aperture in 54
|
e
eccentricity; radial spacing between the
|
axis of rotation 30 of 24 and the center
|
31 of 23
|
100
drive wheel on drive shaft 24
|
101
drive wheel on drive motor
|
102
synchronizing wheel on second eccentric
|
arrangement
|
103
toothing
|
104
center of rotation of the second
|
eccentric arrangement
|
105
radially elastic, tangentially rigid
|
attachment to 23
|
106
eye on 105
|
107
center of the second eccentric
|
arrangement
|
108
center of rotation of the laterally
|
built-on drive motor
|
109
inner end of 3b in FIG. 10
|
|
Claims
- 1. A displacement machine for compressible media with two spiral feed chambers which are arranged opposite each other in a fixed housing, and with spiral displacement bodies engaging in these feed chambers, consisting essentially of a central disk and of spiral strips which are attached to each side of the disk and which are held in an eccentric manner in relation to the housing, so that during operation each point on the displacement body executes a circular or elliptical movement, depending on a configuration of a guiding device, said movement being limited by cylinder walls of the feed chamber, and so that a curvature of the strips is dimensioned such that it almost touches inner cylinder walls and outer cylinder walls of the feed chamber on in each case at least one sealing line per strip, said sealing line advancing continuously during operation, and, in order to guide the displacement body in relation to the housing, an eccentric arrangement is provided which essentially consists of a drive shaft and of an eccentric disk arranged thereon,characterized in that one feed chamber is configured for compressing a working substance and the other opposite feed chamber for expanding said working substance, the feed chambers each have an inlet and an outlet, the inlet of any one feed chamber is separate from the outlet of the other opposite feed chamber, the feed chambers and the strips engaging in them consisting essentially of successive circular arc segments, radii of the circular arc segments in the compression-side feed chambers and strips essentially decreasing in size, when viewed in a direction of rotation, and radii of the circular arc segments in the expansion-side feed chambers and strips essentially increasing in size, when viewed in the same direction of rotation.
- 2. The displacement machine as claimed in claim 1, characterized in that the expansion-side half (7b) of the housing is connected directly to a housing (66) of an electric motor via a screw fitting (8a, 8b, 8b′, 8c).
- 3. The displacement machine as claimed in claim 1, characterized in that the compression-side feed chamber (11a) extends from a radially outward low-pressure inlet (12) to a radially inward high-pressure outlet (13), and in that the expansion-side feed chamber (11b) extends from a radially inward high-pressure chamber (33b) to a radially outward low-pressure outlet (20).
- 4. The displacement machine as claimed in claim 3, characterized in that the hub (4) of the disk (2) is surrounded on its outside on the compression side by a high-pressure chamber (33a), in that the hub interior is closed off in an airtight manner from this high-pressure chamber (33a) by means of a closure piece (60), and in that a counterweight (16)—provided to compensate the eccentric movement of the eccentric disk (23) and of the displacement body (2-4)—is arranged on the drive shaft (24) in the expansion-side pressure chamber (33b) surrounding the hub (4).
- 5. The displacement machine as claimed in claim 3, characterized in that the expansion-side half (7b) of the housing is connected to a housing (66) of an electric motor by means of an intermediate housing (54), said intermediate housing having an outer high-pressure inlet (55) for the working substance to be expanded, and apertures (99) in the intermediate housing (54) and apertures (57) in the drive shaft (24) connect the inlet (55) to the high-pressure chamber (33b).
- 6. The displacement machine as claimed in claim 3, characterized in that the wall (94) of the expansion-side half (7b) of the housing is configured in the area of the outlet (20) in such a way that a container (95) for receiving lubricant is formed together with the outer end (98) of the cylinder wall (51b′) of the expansion-side feed chamber (11b), said container being connected to the lubricant circuit via external lines (96, 97).
- 7. The displacement machine as claimed in claim 1, characterized in that a rotor (64) of an electric motor is arranged on a common drive shaft (24) with the eccentric disk (23) and the displacement body (2-4).
- 8. The displacement machine as claimed in claim 7, characterized in that, on the side of the electric motor facing away from the displacement body (2-4), an intermediate housing (71) is attached to the housing (66) of the electric motor, into which intermediate housing protrudes the drive shaft provided with a lubricant feed device (72), and in that a housing (68) for a lubricant reservoir (69) is secured on the intermediate housing (71).
- 9. The displacement machine as claimed in claim 8, characterized in that a blower wheel (67) for feeding a cooling air stream (85) is arranged on the drive shaft (24) inside the housing (66) of the electric motor, this cooling air stream being directed via apertures (65) in the housing (66) through the interior (63) of the electric motor and via air guide means (84) onto cooling surfaces (70) which are arranged on the housing (68) of the lubricant reservoir (69).
- 10. The displacement machine as claimed in claim 8, characterized in that the drive shaft (24) has a bore (76) for receiving an insert (75) which is likewise of hollow configuration and which in the central area is recessed on the outer surface, resulting in two axial lubricant guide channels (74, 77) about the center of rotation (30) of the drive shaft (24), of which a high-pressure channel (74) is connected on the one hand to the lubricant feed device (72) via a pressure chamber (73) and is connected on the other hand to an eccentric bearing (17) via a chamber (74′) and a bore (75′) in the eccentric disk (23).
- 11. The displacement machine as claimed in claim 10, characterized in that, for return of the lubricant from the eccentric bearing (17) into the lubricant reservoir (68), a low-pressure chamber (80) and a bearing interior (53c) are provided on either side of the bearing and these are in each case connected via a bore (81) in the eccentric disk (23) to the lubricant return channel (77) arranged in the drive shaft (24).
- 12. A displacement machine for compressible media with two spiral feed chambers which are arranged opposite each other in a fixed housing, and with spiral displacement bodies engaging in these feed chambers, consisting essentially of a central disk and of spiral strips which are attached to each side of the disk and which are held in an eccentric manner in relation to the housing, so that during operation each point on the displacement body executes a circular or elliptical movement, depending on a configuration of a guiding device, said movement being limited by cylinder walls of the feed chamber, and so that a curvature of the strips is dimensioned such that it almost touches inner cylinder walls and outer cylinder walls of the feed chamber on in each case at least one sealing line per strip, said sealing line advancing continuously during operation, and, in order to guide the displacement body in relation to the housing, an eccentric arrangement is provided which essentially consists of a drive shaft and of an eccentric disk arranged thereon,characterized in that one feed chamber is configured for compressing a working substance and the other opposite feed chamber for expanding said working substance, the feed chambers and the strips engaging in them consisting essentially of successive circular arc segments, radii of the circular arc segments in the compression-side feed chambers and strips essentially decreasing in size, when viewed in a direction of rotation, radii of the circular arc segments in the expansion-side feed chambers and strips essentially increasing in size, when viewed in the same direction of rotation, the compression-side feed chamber extends from a radially outward low-pressure inlet to a radially inward high-pressure outlet, and in that the expansion-side feed chamber extends from a radially outward high-pressure inlet to a radially inward low-pressure chamber.
- 13. The displacement machine as claimed in claim 12, in which the displacement body is guided by a separate second eccentric arrangement, characterized in that the two eccentric shafts bear gearwheels of identical size which are driven and synchronized by a third gearwheel, said third gearwheel being arranged on a shaft of a drive motor, and the drive motor being designed as a rapidly rotating electric motor.
- 14. The displacement machine as claimed in claim 12, characterized in that a hub of the disk is surrounded on its outside on the compression side by a high-pressure chamber, in that the hub interior is closed off in an airtight manner from this high-pressure chamber by means of a closure piece, and in that a counterweight—provided to compensate an eccentric movement of the eccentric disk and of the displacement body—is arranged on the drive shaft) in the expansion-side pressure chamber surrounding the hub.
Priority Claims (1)
Number |
Date |
Country |
Kind |
0313/99 |
Feb 1999 |
CH |
|
PCT Information
Filing Document |
Filing Date |
Country |
Kind |
PCT/CH00/00077 |
|
WO |
00 |
Publishing Document |
Publishing Date |
Country |
Kind |
WO00/49275 |
8/24/2000 |
WO |
A |
US Referenced Citations (3)
Number |
Name |
Date |
Kind |
4677949 |
Youtie |
Jul 1987 |
A |
4715797 |
Guttinger |
Dec 1987 |
A |
5094205 |
Billheimer |
Mar 1992 |
A |
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Number |
Date |
Country |
26 03 462 |
Aug 1976 |
DE |
35 14 230 |
Oct 1986 |
DE |
3826640 |
Mar 1989 |
DE |
0376026 |
Jul 1990 |
EP |
0 846 843 |
Jun 1998 |
EP |
220296 |
Jan 1925 |
GB |
59-15690 |
Jan 1984 |
JP |
1-273891 |
Nov 1989 |
JP |