The present invention relates to a display apparatus.
In recent years, more display apparatuses are equipped with high-definition display panels having a horizontal resolution (pixel count) of approximately 4,000 pixels, or so-called 4K displays. Further, ultra-high-definition display panels with a horizontal resolution of approximately 8,000 pixels, or so-called 8K displays, are beginning to be adopted. When a liquid crystal panel is used as such display panels, the brightness of the backlight needs to be increased to compensate for the reduced light transmittance caused by the higher definition.
Additionally, display apparatuses have been introduced that support high-dynamic-range (HDR) imaging, which is a technique that represents a wider range of brightness levels that can be recorded in images. When a liquid crystal panel is used as a display panel, the backlight needs to provide a higher brightness to increase the maximum brightness to be displayed. More specifically, the display panel, which transmits the light from the backlight, needs to provide a brightness of 1,000 cd/m2 or more.
In a high-brightness backlight, the increased electric power for a light-source board increases the amount of heat generated by the light-source board itself, and an optical-sheet group and a display panel, which transmit the light of the backlight, absorb light and thus generate heat, resulting in a problem of a high temperature of a display module.
A display module is typically sealed for dust prevention, and its heat is dissipated by cooling the back side of the display module. Japanese Patent Application Laid-open No. 2017-514156 discloses a configuration in which an intake and discharge port and a fan are provided on respective sides of the display module to form flow paths in the display module for heat dissipation.
However, the conventional technique of Japanese Patent Application Laid-open No. 2017-514156 mainly ventilates the areas where the fans are located, failing to perform the heat dissipation and cooling of the whole display module. This technique would require a large number of fans to achieve the heat dissipation and cooling of the whole display module.
The present invention provides a technique to efficiently dissipate heat in a display apparatus.
The present invention in its first aspect provides
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Referring to
The display apparatus 1 includes a bezel 3, which is a front exterior member, and a display module 13. The display module 13, which is provided behind the bezel 3, is a unit for displaying images. The display apparatus 1 also includes other components (not shown) behind the display module 13, such as an electric circuit board for driving, an internal structural components, and a rear cover serving as a back exterior member.
The bezel 3 is formed by molding metal, such as aluminum or iron, or resin. The display module 13 has components including a display panel 2, a panel holder 12, an optical-sheet group 11 (optical member), and a backlight 4. The display panel 2 has a display area for displaying an image on the front side. The panel holder 12 holds the optical-sheet group 11 and is fixed to the backlight 4. The panel holder 12 and the bezel 3 on the front side sandwich the display panel 2 for fixing. The panel holder 12 functions to hold the optical-sheet group 11 and support the display panel 2. The panel holder 12 is preferably resin-molded, but may be made of a metal material. The panel holder 12 holds and stores the display panel 2 such that a certain clearance is maintained between the optical-sheet group 11 and the display panel 2.
The backlight 4 may include a case 8, a light-source board 5, and a reflective sheet 10, which are arranged in this order from the back. The case 8 is a member for housing the optical-sheet group 11, the reflective sheet 10, and the light-source board 5. The case 8 is preferably formed of a metal material by press working or machining in consideration of the strength and the heat dissipation of the light sources 9, which provide high brightness associated with HDR. In particular, the section that is in contact with the light-source board is preferably made of an alloy of materials with a high thermal conductivity, such as iron, aluminum, or copper.
A plurality of light sources 9 is mounted on the light-source board 5. The light sources 9 of the present embodiment are light emitting diodes (LEDs), but not limited to this. The reflective sheet 10 is a reflective member for efficiently reflecting the light emitted from the light source 9 toward the optical-sheet group 11. The reflective sheet 10 is surface-treated with a material having a high reflectance. Specifically, a white foamed PET sheet or a thin metal plate having a highly reflective film on the surface may be used. The reflective sheet 10 preferably has a thickness of about 0.1 mm to 2.0 mm, but the thickness is not limited to this value.
The ventilation member 101 forms a hollow structure when fixed to the case 8. The ventilation member 101 preferably has an L-shaped (
A fan 25 and a fan-coupling member 26 are connected to the ventilation member 101. The fan 25 is preferably a sirocco fan, but the type of fan is not limited to this. The fan 25 may be an axial fan, for example. The air discharged by the fan 25 is sent into the ventilation member 101. The fan-coupling member 26 is a hollow member forming a flow passage connecting the ventilation member 101 to the suction or discharge port of the fan 25, and is made of metal, resin, or other material.
The fan-coupling member 26 may have any length and shape. The ventilation member 101 and the fan-coupling member 26 may be integrally formed as a single component. Further, a plurality of fans 25 and fan-coupling members 26 may be provided. The fan 25 and the fan-coupling member 26 are preferably arranged at an end of the ventilation member 101 for reasons including the ease of arranging the fan 25, a fewer number of fans 25 required, and a simple flow-path configuration in the ventilation member 101. Nevertheless, the fan 25 may be connected to any position, such as a position near the center of the ventilation member 101. In one preferred example, the fan 25 is housed in the cabinet of the display apparatus 1 at the back side and connected to the ventilation member 101 by a fan-coupling member 26 extending in the front-rear direction of the cabinet of the display apparatus 1.
The configuration of the present embodiment thus forms a flow path that allows air to flow from one of the inside of the display module and the outside of the display apparatus to the other, thereby achieving the efficient heat dissipation and cooling of the whole display module. Additionally, the flow path by means of the ventilation member extending along the display module can ventilate the whole display module with a minimal number of fans. Further, the fan serving as the ventilation source is positioned on the back side of the display apparatus away from the display module, allowing the display apparatus to have a narrow frame.
Referring to
The length of each ventilation member is now described. Since the ventilation member 101b provided along the lower edge is the main ventilation member, the ventilation member 101b preferably extends over the entire width from the left end to the right end of the display panel 2. In contrast, since the ventilation members 101c and 101d on the left and right edges are provided to assist the main ventilation member 101b, these members do not have to extend over the entire length of the left or right edge from the upper end to the lower end. It is sufficient that the ventilation members 101c and 101d each extend partially between the lower end and the upper end of the display panel 2. The length and position of the ventilation members 101c and 101d are not limited to those shown in
The flow-path systems formed by the ventilation members are now described. The flow path formed by the ventilation member 101b provided along the lower edge, the flow path formed by the ventilation member 101c provided along the left edge, and the flow path formed by the ventilation member 101d provided along the right edge preferably form different, independent systems. That is, a fan 25 and a fan-coupling member 26 are preferably provided independently to send air to the internal space of each of the ventilation members 101b, 101c, and 101d. Forming the independent flow-path systems allows the air volume to be adjusted for each flow-path system, achieving uniform cooling effects in the plane of the display panel 2 (limiting temperature non-uniformity and reducing the in-plane temperature variations). The air volume may be adjusted by any of various methods, including controlling the value of current supplied to each fan 25, and providing an adjusting valve (on-off valve) in the middle of each flow path system. The ventilation members are not limited to the independent systems described above. For example, the air sent from a fan 25 may be branched (bifurcated) into the ventilation member 101b and the ventilation member 101c (or the ventilation member 101d) by a ventilation member (not shown).
The second embodiment has the ventilation members 101b, 101c, and 101d provided along the lower, left, and right edges of the display module 13 as described above, but a ventilation member 101a may also be provided along the upper edge. Ventilation members may be provided according to the internal structure of the display apparatus 1 or other conditions so as to avoid temperature non-uniformity of the display panel 2 (to reduce the in-plane temperature variations). The ventilation members 101b, 101c, and 101d of the second embodiment are all designed to take in ambient air, but the present invention is not limited to this configuration. For example, the ventilation member 101b may be used to take in ambient air, while the ventilation members 101c and 101d may be used to discharge air. Further, only the ventilation members 101c and 101d along the left and right edges may be provided.
As described above, the configuration of the second embodiment evenly ventilates the first space 21 and thus uniformly cools the display panel 2 as shown in
Referring to
The length of each ventilation member is now described. The primary ventilation member 301 of the third embodiment extends along the lower edge over the entire width of the display panel 2 from the left end to the right end as viewed from the front. In contrast, the secondary ventilation members 302, which extend from the left and right ends of the primary ventilation member 301 to assist the primary ventilation member 301, do not extend from one end to the other of the display panel 2 and extend only partially. As such, the primary ventilation member 301 forms a flow path for the central section of the display panel 2, while the secondary ventilation members 302 form flow paths for the left and right sections of the display panel 2, thereby reducing the in-plane temperature variations of the display panel 2. The ranges of the secondary ventilation members 302 are not limited to those shown in
In the example of
As described above, the configuration of the third embodiment evenly ventilates the first space 21 and therefore uniformly cools the display panel 2. This reduces the in-plane temperature variations and limits color non-uniformity and brightness non-uniformity.
Referring to
The first and second valves 421 and 422 may be provided in various configurations. For example, multiple valves may be provided separately for the respective vent holes, or valves may be integrally connected. Further, the case 8 includes a rotational portion 423, which couples the first and second valves 421 and 422 to each other and is able to rotate these valves independently. The rotational portion 423 may be a hinge-shaped member to which an electric signal is sent. When receiving an electric signal, the rotational portion 423 rotates the first and second valves 421 and 422 serving as electromagnetic valves such as solenoids. The first and second valves 421 and 422 may be made of any material. The rotational portion 423 may include a magnet portion that assists the rotational mechanism.
The configuration described above can effectively cool the display panel 2 or the light sources 9 according to the display image and the brightness.
Referring to
The controller portion 451 obtains the temperature of the backlight 4 with backlight-temperature sensors 441 provided on the light-source board. Preferably, a plurality of backlight-temperature sensors 441 is arranged in the plane in order to accurately obtain the temperatures in the plane. Further, the controller portion 451 obtains the temperature of ambient air with an ambient-air-temperature sensor 442 provided at a position away from the heating elements. The temperature of the display panel 2 can be calculated from the temperature of the backlight 4, but a temperature sensor may be provided near the display panel 2 to obtain the temperature of the display panel 2, in addition to the temperature sensors described above. The controller portion 451 also obtains a control signal for the backlight from a backlight-control portion 454, which will be described below.
Then, based on the temperature of the backlight 4, the temperature of ambient air, and the control signal of the backlight 4 that are obtained, the controller portion 451 determines whether to form a flow path in the first space 21 or the second space 22. For example, a flow path may be formed in the first space 21 when the temperature of ambient air is greater than or equal to a threshold value T1, and a flow path may not be formed in the first space 21 when the temperature of ambient air is lower than the threshold value T1. Likewise, a flow path may be formed in the second space 22 when the temperature of the backlight 4 is greater than or equal to a threshold value T2, and a flow path may not be formed in the second space 22 when the temperature of the backlight 4 is lower than the threshold value T2. As described with reference to
A valve-driving portion 452 drives each valve according to the determination result of the controller portion 451. A local dimming control portion 453 controls the light emission intensity value of each light source based on the brightness value of the image signal. The backlight-control portion controls the brightness of the light source based on the light emission intensity value of the light source, and transmits a control signal to the controller portion 451.
The fourth embodiment described above uses first and second valves and a rotational portion, but any configuration may be used as long as the opening and closing of each vent hole can be controlled. For example, one L-shaped valve may be used to control the opening and closing of each vent hole. Alternatively, a rotational portion and a filter attached to the rotational portion (a filter for closing the first or second vent hole 111 or 112) may be controlled to open and close each vent hole.
As described above, each vent hole is opened, closed, and controlled to effectively cool the heating elements, such as the display panel and the light sources, thereby reducing the temperature variations in the planes. This limits color non-uniformity and brightness non-uniformity in terms of the image quality.
Referring to
An exterior member 502 covers the back surface and the side surfaces of the display apparatus 1, and forms an exterior member (enclosure) that covers the display apparatus 1 together with the bezel 3.
A partition member 501 is arranged in the exterior member 502 and faces the lower sides of the bezel 3 and the exterior member 502. The partition member 501 extends from a position near the lower side of the case 8 toward the back side and is in contact with the back side of the exterior member 502. The partition member 501 is also in contact with the inner surfaces of the sides of the bezel 3 and the exterior member 502. In the present embodiment, the partition member 501 may be formed of a sheet metal or a resin molding material and fixed to the case 8 by using screws, rivets, or double-sided tape, for example. A cushion member may be arranged at each of the positions where the partition member 501 is in contact with the bezel 3, the case 8, and the exterior member 502 to improve airtightness. In the fifth embodiment, the partition member 501, the bezel 3, and the exterior member 502 define a ventilation passage 526 extending from the first and second vent holes 111 and 112 to a fan 25.
The fan 25 is a sirocco fan provided in the exterior member 502 at the back side. The fan 25 takes in air through an opening 509 in the back side of the exterior member 502 and blows it to the ventilation passage 526 (to the inside).
A light-shielding member 503 is arranged between the first and second vent holes 111 and 112 and extends from the case 8 toward the back side of the display apparatus 1. The light-shielding member 503 is also in contact with the inner surfaces of the sides the bezel 3 and the exterior member 502. The light-shielding member 503 may be made of a material that does not transmit light, such as a sheet metal or a resin sheet. The light-shielding member 503 reduces the possibility that the light coming through the second vent hole 112 travels through the first vent hole 111 and enters the display panel 2.
A panel-driving board 504 is a circuit board connected to the display panel 2 via a flexible printed circuit (FPC) 505 to drive the display panel 2. The panel-driving board 504 is opposed to and extends along the lower side of the display panel 2. The FPC 505 extends from the display panel 2 and then bends to extend along the lower side of the bezel 3 to the panel-driving board 504.
A timing controller board 506 is a circuit board (electric board) that operates the panel-driving board 504 via a flexible flat cable (FFC) 507 (cable), and is arranged inside the exterior member 502 and at the inner side of the partition member 501. The FFC 507 extends through an FFC-insertion hole 527 (insertion hole) formed in the partition member 501.
Spacers 508 are arranged between components including the bezel 3, the case 8, the partition member 501, the light-shielding member 503, and the panel-driving board 504, and hold the respective components with predetermined spacing. The spacers 508 are arranged discontinuously along the panel-driving board 504. The discontinuous arrangement of the spacers 508 form discontinuous ventilation passages (flow paths) in the space defined by the case 8, the partition member 501, and the light-shielding member 503, and in the space between the light-shielding member 503 and the panel-driving board 504. Accordingly, even when the panel-driving board 504 and the FPC 505 are present, air can flow from the first and second vent holes 111 and 112 to the fan 25.
In the fifth embodiment described above, the ventilation passage 526 and the panel-driving board 504 are arranged along the lower side of the display apparatus 1. However, the ventilation passage 526 and the panel-driving board 504 may be arranged along the upper, left, or right side of the display apparatus 1. When the ventilation passage 526 and the panel-driving board 504 are arranged along the upper, left, or right side of the display apparatus 1, the ventilation passage 526 is still provided at the inner side of the panel-driving board 504 as in the fifth embodiment.
Additionally, the partition member 501 may be arranged such that the partition member 501 is farther from the exterior member 502 at locations closer to the fan 25. This increases the cross-sectional area of the flow path of the ventilation passage 526, reducing the ventilation resistance.
To control the flow rate of the air to the first and second vent holes 111 and 112, a baffle plate or a protrusion may be provided in the ventilation passage 526. In particular, since the flow velocity tends to increase in the vicinity of the discharge port of the fan 25, it is advantageous to provide a baffle plate at a position that is opposed to (corresponds to) the discharge port of the fan 25. For example, the FFC 507 may be arranged to face the discharge port of the fan 25 to function as a baffle plate.
The configuration of the fifth embodiment allows the dimension of the ventilation passage 526, which extends from the fan 25 to the first and second vent holes 111 and 112, to be reduced in the frame direction. Additionally, the dimension in the direction perpendicular to the drawing plane can be increased (i.e., the flow path length between the fan and the vent holes can be increased) to increase the cross-sectional area of the flow path of the ventilation passage 526, thereby reducing the ventilation resistance. As a result, sufficient ventilation is achieved even with a low-noise, compact fan of low rotation speed. Additionally, controlling the flow velocity using a baffle plate limits temperature non-uniformity of the display panel 2.
Referring to
Even when the light reflected by the reflective member 601 returns to the second space, the brightness in the periphery section of the backlight 4 may still be reduced as compared with a configuration in which the second vent hole 112 is not provided. This can be caused because the optical path through which the light reflected by the reflective member 601 travels to return to the periphery section of the backlight 4 is long, or leaked light fails to return to the light source where it originates and reaches another light source in the central section of the backlight 4.
As such, instead of the reflective member 601, a curved (arc-shaped) reflective member 602 may be used as shown in
Further, the position of the opening of the second vent hole 112 is preferably set according to the directional characteristic of the light source 9. For example, when the directional characteristic of the light source 9 is of a Lambertian distribution, the luminous intensity is higher in a direction closer to the output direction of the light source 9 (directly above). As such, in order for light beams with a higher luminous intensity to reach the periphery section of the backlight 4 in the shortest path without leaking, the position of the second vent hole 112 may be adjusted accordingly. For example, the relationship between the distance (distance X) from the front side of the second space 22 to the second vent hole 112 and the distance (distance Y) from the rear side of the second space to the second vent hole 112 may be X>Y. Further, Y may be 0. The reflective member 601 and the reflective sheet 10 may be formed integrally as a single member. The reflective member 601 and the reflective sheet 10 may be identical members or different members. For example, the reflective sheet 10 may be a foamed PET sheet, and the reflective member 601 may be a mirror with specular reflection.
The reflective member 601 preferably has a diffuse reflectance of greater than or equal to 80%. The reflective member 601 may also be omitted. In this case, the inner surface of the ventilation member 101 should have a high reflectance. For example, when the ventilation member 101 is made of an aluminum material, the reflectance may be increased by performing aluminum electrolytic polishing, for example. Alternatively, the whole ventilation member 101 may be made of a resin having a high reflectance.
The configuration described above can limit a reduction in the brightness in the periphery section of the backlight 4 and a reduction in the image quality, even when the second vent hole 112 communicating with the second space 22 is provided to dissipate heat.
Referring to
The bottom reflective sheet 710a covers the side of the second space 722 corresponding to the light sources 9. The side reflective sheet 710b covers a part of a side of the second space 722 (the lower side as viewed in
Part of the light emitted by the light source 9 enters the gap flow path 730 via the second vent hole 712. However, since the gap flow path 730 is surrounded by the reflective sheets 710, the entering light is repeatedly reflected within the gap flow path 730, and part of the light returns to the second space 722. This reduces the loss of light in the second space 722, limiting a reduction in the brightness particularly in the backlight periphery section, where the second vent hole 712 is present.
The seventh embodiment uses two reflective sheets that are parallel to and spaced apart from each other to form a gap flow path, which returns leaked light from the backlight 4 to the second space 22. However, only one reflective sheet may be used. For example, a film reflective sheet (film reflective member) may be positioned between the second vent hole 112 and the second space 22 in the first embodiment and partially fixed to the reflective sheet 10. When air is sent toward the second space 22, a part the film reflective sheet (the section that is not fixed to the reflective sheet 10) floats into the second space 22, so that the film reflective sheet does not block the flow path, enabling the ventilation of the second space 22.
In the seventh embodiment, the periphery reflective sheet 710c is located at the outer side of the side reflective sheet 710b and spaced apart from the side reflective sheet 710b. Alternatively, the periphery reflective sheet 710c may be located at the inner side of the side reflective sheet 710b and spaced apart from the side reflective sheet 710b. The reflective sheets 710 may have any reflectance and include any material. The bottom reflective sheet 710a and the periphery reflective sheet 710c may form a single member. The configuration of the seventh embodiment and the configuration of the sixth embodiment may be combined. The loss of light in the second space 722 is thus reduced.
Referring to
The eighth embodiment is configured in consideration of a situation where the light-source board forming the backlight 4 accommodates a greater number of light sources 9 to increase the brightness for HDR imaging, and a situation where a light-source driving circuit or other components are mounted on the side of the light-source board 5 opposite to the mount surface for the light sources 9. In such situations, the size of the light-source board 5 may be set to be larger than the effective display area of the display panel 2, and components such as light sources 9 and a light-source driving circuit are mounted on the light-source board 5. However, when the light-source board 5 is larger in size than the effective display area of the display panel 2, display non-uniformity can occur. This is because when the reflective sheet 10 is fixed to a side of the case 8 (the surface under the second space 22 as viewed in
The eighth embodiment includes, in addition to the light-source board 5 and the case 8, a second case 801 (sub backlight case) for fixing a side of the reflective sheet 10. The light-source board 5 (the section extending outward of the effective display area of the display panel 2), the case 8, and the second case 801 (flow-path forming member) form a hollow structure (a part of the flow path). The second case 801 preferably has an L-shaped or U-shaped cross-section. With either shape, the second case 801 has openings communicating with the first and second vent holes 111 and 112. The reflective sheet 10 is fixed to the second case 801 by a fixing member 802 shown in
A side of the second case 801 (the side under the second space 22 as viewed in
The eighth embodiment thus forms a flow path within the display module 13 for ventilation, thereby achieving the heat dissipation and cooling of the display module. In the eighth embodiment, the flow path within the hollow structure along the display module 13 can ventilate the whole display module with a minimal number of fans. Further, even when the light-source board 5 is larger in size than the effective display area of the display panel 2, the eighth embodiment, which uses the light-source board 5 as a component of the hollow structure, can have a narrow frame.
The second case 801 may fix the light-source board 5 and the case 8 in a section that is in contact with the light-source board 5 and located between the second vent hole 112 and the light-source board 5. This eliminates the need for a fixing member for fixing the second case 801 to the case 8. In another example, the second case 801 is fixed to the case 8 by a fixing member, and the second case 801 includes a reflective sheet 10. In this example, the section of the second case 801 to which the fixing member is attached may be formed as a recess. This limits warping of the reflective sheet 10 even if the fixing member causes the second case 801 to warp. In the example of
Referring to
Instead of the crank-like shape 901, any structure that can prevent entry of foreign matter into the display module 13 may be used, including a shape that causes stagnation, an adhesive member, a charging member, or a filter (for example, non-woven fabric) provided in the flow path. Further, these structures may be combined, and a filter may be provided between the crank-like shape 901 and the ventilation member 101, for example. In such a configuration, the filter collects less foreign matter and therefore less likely to be clogged. Additionally, a coarse filter may be used to increase the volume of air blown into the flow path. Further, a member for collecting dust, such as the crank-like shape 901, may be provided in the other embodiments described above. In this case, the member for collecting dust may be placed in a flow path connected to any section of the display module on the intake side. The flow path does not necessarily have to be connected to a ventilation member.
The present invention is not limited to the preferable embodiments described above, and various modifications and variations can be made within the scope of the invention.
The present invention efficiently dissipates heat in a display apparatus.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2020-012299, filed on Jan. 29, 2020, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2020-012299 | Jan 2020 | JP | national |