1. Field of the Invention
The present invention relates to a display apparatus, and, more particularly, to a constitution of a spacer provided between a rear plate and a face plate within the display apparatus.
2. Description of the Related Art
As a display apparatus capable of being thinned and lightened, a flat panel electron beam apparatus, i.e., a field-emission display apparatus (FED), using an electron-emitting device has been proposed. In the display apparatus like this, a rear plate which has the electron-emitting device and a face plate which has a light-emitting member for emitting light in response to irradiation of electrons are arranged to be opposite to each other. The peripheral edges of the rear plate and the face plate are respectively sealed through a frame member to form a vacuum container, and the inside of the vacuum container is maintained with vacuum (typically high vacuum or ultra-high vacuum). The face plate includes an anode electrode which is laminated to the light-emitting member and to which potential higher than that of the rear plate is applied. Electrons emitted by the electron-emitting device are attracted by the anode electrode and thus irradiated to predetermined positions on the light-emitting member, whereby a desired image is displayed.
Generally, high potential of several hundreds of volts to several tens of kilovolts is applied to the anode electrode in order to not only irradiate the electrons to the predetermined positions on the light-emitting member but also improve luminance of the display apparatus. Moreover, a gap between the rear plate and the face plate is made small as much as possible so as to reduce the thickness of the display apparatus. For these reasons, a substantially high electric field is ordinarily generated within the display apparatus, whereby there is a problem of causing an electric discharge especially between the anode electrode and another internal structure. To cope with this problem, it has been known a constitution in which the periphery of the anode electrode is surrounded by a potential defining electrode having the potential often defined to the ground potential.
Incidentally, plate support members called spacers are provided within the display apparatus, to prevent deformation and destruction of the rear plate and the face plate due to a difference between an internal pressure and an external pressure of the display apparatus. More specifically, since the spacers support the rear plate and the face plate by means of pressing force based on the difference between the internal pressure and the external pressure of the display apparatus, each of the spacers is provided to be in contact with the anode electrode. For this reason, the potential of the spacer on the side of the anode electrode is high, whereby there is a problem of causing an electric discharge between the face of the spacer on the side of the anode electrode and the potential defining electrode. Here, Japanese Patent Application Laid-Open No. 2006-173093 discloses a technique of separating a spacer and a potential defining electrode (i.e., a guard electrode) from each other by a necessary distance to prevent an electric discharge generated between the spacer and the potential defining electrode. Further, Japanese Patent Application Laid-Open No. 2006-236733 discloses that an interval between internal ends of low resistance films on a spacer connected to guard electrodes mutually opposite to each other as interposing an anode electrode between them is made larger than an interval between internal ends of the anode electrode and the guard electrode.
In case of preventing the electric discharge by separating the spacer and the potential defining electrode from each other by the necessary distance as disclosed in Japanese Patent Application Laid-Open No. 2006-173093, it is necessary to form the potential defining electrode extremely thinly so as to secure the distance. This becomes a restriction in manufacturing the display apparatus. Here, when an anode potential further increases, there is a possibility that the above-described constitution cannot cope with such a situation. Incidentally, in order to prevent the electric discharge, it is effective to set the mutual physical objects respectively generating the electric discharges to have the same potential by bringing these objects into contact with each other. With respect to the anode electrode which is in contact with the spacer, the electric discharge is sure not to be generated easily. However, it is difficult to completely bring the spacer and the anode electrode into tightly contact with each other. That is, in fact, there is a possibility that the electric discharge is generated due to a micro-gap which inevitably exists between the spacer and the anode electrode.
Consequently, the present invention aims to suppress, in the display apparatus in which the face plate has the anode electrode and the potential defining electrode positioned apart from the anode electrode, the electric discharge generated between the spacer and the anode electrode and the electric discharge generated between the spacer and the potential defining electrode.
To achieve such an object, a display apparatus according to the present invention comprises: a rear plate which has an electron-emitting device; a face plate which is opposite to the rear plate, and has an anode electrode defined with a potential higher than a potential of the electron-emitting device, and a potential defining electrode positioned apart from the anode electrode and defined with a potential lower than the potential of the anode electrode; and a plate spacer comprising at least an insulative base member and being arranged between the rear plate and the face plate and having a face opposing to the face plate, the face partly contacting with the anode electrode and the potential defining electrode, wherein the insulative base member has a recessed portion in the face, and the recessed portion opposes through a gap to a portion of the face plate between the anode electrode and the potential defining electrode, an end of the anode electrode on a side of the potential defining electrode is positioned closer to the potential defining electrode than an edge of the recessed portion on a side of the anode electrode, and an end of the potential defining electrode on a side of the anode electrode is positioned closer to the anode electrode than an edge of the recessed portion on a side of the potential defining electrode.
According to the present invention, in the display apparatus in which the face plate has the anode electrode and the potential defining electrode positioned apart from the anode electrode, it is possible to suppress the electric discharge generated between the spacer and the face plate.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
Initially, a display apparatus of the present invention includes a display apparatus which is equipped with an electron-emitting device 9 of a surface conduction type, a Spindt type, a CNT (carbon nanotube) type, an MIM (metal-insulator-metal) type or a BSD (Ballistic electron Surface-emitting Device) type, and the like. In the display apparatus like this, support members (i.e., spacers) are arranged between a rear plate on which the electron-emitting device is provided and a face plate on which a light emitter (e.g., a phosphor) is provided, as a preferable configuration to which the present invention is applied. Hereinafter, the display apparatus according to an exemplary embodiment of the present invention will be described with reference to the attached drawings.
The face plate 1 includes a glass substrate 6, a fluorescent film 7 which is formed inside the glass substrate 6 and functions as a light emitting member, and an anode electrode 8 which is formed so as to be superimposed on the fluorescent film 7 and thus cover the fluorescent film 7. Here, potential (anode potential) higher than the potential of the rear plate 2 (i.e., the potential applied to the electron-emitting devices 9 and the wirings) is supplied from a high-voltage terminal Hv to the anode electrode 8. Typically, the anode potential is 1 kV or more. Electron beams emitted from the electron-emitting devices 9 formed on the rear plate 2 are accelerated toward the face plate 1 by the anode potential supplied to the face plate 1, and thus irradiated to the face plate 1. Then, electrons irradiated to the face plate 1 collide with the fluorescent film 7 formed on the face plate 1. Thus, the phosphor constituting the fluorescent film 7 emits light (i.e., cathodoluminescence). That is, if the electron-emitting devices 9 for emitting light are properly selected by matrix driving, a desired image is reflected (or produced) on the face plate 1. Incidentally, if a metal film is used as the anode electrode 8, the anode electrode 8 functions as a metal back for improving a coefficient of utilization of light by reflecting a part of the light emitted by the fluorescent film 7. The anode electrode 8 may be a transparent electrode. Further, the anode electrode 8 can be formed not only by a single member but also by a proper combination of plural members such as an electro-conductive film, a resistive film and the like. That is, it should be noted that the anode electrode 8 is a general term for the members which are substantially defined to the anode potential.
Here, it is desirable that the potential of the potential defining electrode 11 is defined to the ground potential. However, the potential of the potential defining electrode 11 is not limited to the ground potential if it is lower than the anode potential. The potential defining electrode 11 limits extension of a high-potential space formed around the anode electrode 8, and a shape of the potential defining electrode 11 is not specifically limited. The potential defining electrode 11 may be provided so as to surround a not-illustrated potential extraction portion provided on the periphery of face plate 1, for example, in order to obtain the high potential from the side of the rear plate 2. The height of the potential defining electrode 11 from the surface of the glass substrate 6 of the face plate 1 is substantially the same as the height of the anode electrode 8 from the surface of the glass substrate 6 of the face plate 1.
A support frame 3 is provided between the face plate 1 and the rear plate 2, and the face plate 1, the rear plate 2 and the support frame 3 together constitute a vacuum container. The inside of the vacuum container (i.e., a pressure reduced space S) is maintained at pressure (vacuum) lower than the atmospheric pressure, and, typically at high vacuum or ultra-high vacuum. Further, the face plate 1 and the support frame 3 are mutually bonded and also the rear plate 2 and the support frame 3 are mutually bonded, respectively by a bonding material such as glass frit, low melting point metal or the like.
Support members, each of which is called a spacer 4, are provided between the face plate 1 and the rear plate 2. Hereinafter, a constitution of the spacer 4 will be described in detail with reference to
The spacer 4 comprises at least a plate insulative base member 40. The spacer 4 is typically the plate member in which an antistatic high resistive film (not illustrated) is provided on the surface (side face) of the plate insulative base member 40. Further, as illustrated in
The spacer 4 has a recessed portion (notch) 12 on its face (opposite face 41) opposite to the face plate 1. More specifically, the insulative base member 40 of the spacer 4 has the recessed portion 12, and the recessed portion 12 is constituted by the surface of the insulative base member 40. The recessed portion 12 constituting a part of the opposite face 41, does not contact with the face plate (the anode electrode 8 and the potential defining electrode 11). That is, the opposite face 41 of the spacer 4 partly contacts with the anode electrode and the potential defining electrode. The recessed portion 12 opens on the both side faces of the spacer 4. The side faces are the faces which continue on the opposite face 41, and the two faces which are exposed in the space (vacuum space) between the face plate 1 and the rear plate 2. The opening shape of the recessed portion 12 viewed from the direction of the side face of the spacer 4 is trapezoidal. However, the opening shape may be polygonal, or substantially semicircle or semielliptic having curvature. It is desirable for the recessed portion 12 to have the depth of 10 μm or more, and it is further desirable to have the depth of 100 μm or more. Incidentally, the depth of the recessed portion 12 is equivalent to a maximum length of the line extending vertically from the face of connecting the both sides (SP1, SP2) of the edges of the recessed portion 12 onto the surface of the recessed portion 12 in the insulative base member 40 of the spacer 4. The recessed portion 12 can be formed in an arbitrary method such as a grinding method or the like using a diamond wheel. As illustrated in
The potential at the contact portion of the spacer 4 and the anode electrode 8 is substantially equal to the potential of the anode electrode (i.e., the anode potential), and the potential at the contact portion of the spacer 4 and the potential defining electrode 11 is substantially equal to the potential of the potential defining electrode 11. However, although the anode electrode 8 and the spacer 4 are wholly in contact with each other, it is conceivable that micro-gaps actually exist in the contact portion of the anode electrode 8 and the spacer 4 due to various causes such as manufacturing errors, assembling errors, surface roughness of the contact portion, and the like. Likewise, although the potential defining electrode 11 and the spacer 4 are wholly in contact with each other, it is conceivable that micro-gaps actually exist in the contact portion of the potential defining electrode 11 and the spacer 4. These micro-gaps produce a potential difference between the anode electrode 8 and the spacer 4 and/or a potential difference between the potential defining electrode 11 and the spacer 4, thereby generating the electric discharge. In particular, each of the end 8a of the anode electrode 8 and the end 11a of the potential defining electrode 11 often has a shape by which electric field concentration occurs easily. More specifically, protrusions such “burr” and the like can be easily formed at these ends. For this reason, the electric discharge is easily generated especially between the ends 8a and 11a and the spacer 4.
According to the present embodiment, the end 8a and the end 11a are positioned in the space between the recessed portion 12 and the face plate 1, and gaps each having an interval sufficient for preventing the electric discharge can be easily secured between the ends 8a and 11a and the spacer 4. A shape and a size of the recessed portion 12 can be arbitrarily set. More specifically, it is possible to properly determine the shape and the size of the recessed portion 12 so as to be able to secure adequate distances between the ends 8a and 11a and the periphery of the recessed portion 12.
As the second embodiment, as illustrated in
The electrode film 13a, which is provided on the insulative base member 40, constitutes a part of the opposite face 41 of the spacer 4. Also, in the present embodiment, the recessed portion 12 is constituted by the surface of the insulative base member 40. That is, in the present embodiment, the opposite face 41 is constituted by the opposite-face electrode film 13a and the recessed portion 12 of the insulative base member 40. The recessed portion 12 constituting a part of the opposite face 41, does not contact with the face plate (the anode electrode 8 and the potential defining electrode 11). That is, the opposite face 41 of the spacer 4 partly contacts with the anode electrode and the potential defining electrode via the opposite-face electrode film 13a. The opposite-face electrode film 13a is arranged so as to include a first portion on the side of the anode electrode 8 and a second portion on the side of the potential defining electrode 11, while interposing the recessed portion 12 between the first and second portions. Incidentally, the first portion and the second portion may be constituted respectively by different materials. However, if these portions are constituted by the same material, it is possible to simplify manufacturing of the spacer 4. The spacer 4 is electrically conducted to the anode electrode 8 through the first portion of the electrode film 13a, while the spacer 4 is electrically conducted to the potential defining electrode 11 through the second portion of the electrode film 13a. For this reason, it is effective to set the spacer 4 and the anode electrode 8 to have the same potential, and it is also effective to set the spacer 4 and the potential defining electrode 11 to have the same potential. Of course, a potential distribution according to the potential difference between the potential of the anode electrode 8 and the potential of the potential defining electrode 11 is generated on the surface of the spacer 4. The connection between the opposite-face electrode film 13a of the spacer 4 and the anode electrode 8 and the potential defining electrode 11 includes not only a case where these parts are mutually in contact and thus electrically connected but also a case where these parts are electrically connected through substantially low resistive members existing between them. Even in case of using the electrode film 13a like this, if the end 8a of the anode electrode 8 and the end 11a of the potential defining electrode 11 are positioned in the space between the recessed portion 12 of the spacer 4 and the face plate 1, it is possible to bring about the same effect as that in the first embodiment. Incidentally, it is desirable that an end 13c of the electrode film 13a coincides with an edge 12a of the recessed portion 12 of the recessed portion of the spacer 4 on the side of the anode electrode. More specifically, it is desirable that the end 13c of the electrode film 13a continues on the edge 12a, on the side of the anode electrode, of the recessed portion 12 constituted by the insulative base member 40.
When the thickness of the electrode film 13a becomes extremely thick, there is a possibility that it affects electron orbits in the vicinity of the face plate 1. Thus, it is desirable to make the thickness of the electrode film thinner, and it is more desirable to set the thickness to be 1 μm or less. For this reason, the distance between the recessed portion 12 and the face plate 1 is substantially subject to the depth of the recessed portion 12. It is desirable to make the depth of the recessed portion 12 ten times or more as much as the thickness of the electrode film, and it is further desirable to make the depth 100 times or more as much as the thickness. As well as the first embodiment, it is desirable for the recessed portion 12 to have the depth of 10 μm or more, and it is further desirable to have the depth of 100 μm or more.
In the third embodiment, the length of the anode electrode 8 protruding and extending in the space between the recessed portion 12 and the face plate 1, in the above-described embodiments, is maximized.
The present embodiment satisfies 0<L≦0.1×G, and arctan(d/L)≧12°. It is further desirable to satisfy 0<L≦0.05×G, and arctan(d/L) 12°. If the distance L is equal to or less than 0.1×G, it is possible to limit the range of the above-described strong electric field region. Further, arctan(d/L) is equal to an angle θ in
The micro-discharge includes, for example, a local and short-time discharge which has an extent that the anode electrode and the peripheral low potential part (a grounded part or the like) are not completely short-circuited by a discharge current. That is to say in relation to an external voltage source, the micro-discharge includes a discharge which has an extent that accumulated discharges do not occur and persistent voltage applying can be performed between the anode and the peripheral low potential part. Incidentally, there is a case where the micro-discharge is a precursory phenomenon of the discharge which causes a short circuit between the anode and the peripheral grounded part. This phenomenon does not damage a driving operation of an apparatus, but should be considered from the aspect of suppression of the discharges. Although scale is limited, it is possible to detect occurrence of the micro-discharge by detecting a current value and a light emission phenomenon between the anode and the low potential part.
Hereinafter, the present invention will be further described in detail by citing proper examples. That is, in each of the examples described below, a multi-electron beam source in which n×m (n=480, m=100) surface conduction electron-emitting devices having an electron emitting portion on a conductive thin film between device electrodes were matrix-wired by m row-direction wirings and n column-direction wirings was used.
The display apparatus in the example has the same constitution as that of the display apparatus described with reference to
As the spacer 4, the plate base member 40 available as PD200 from ASAHI GLASS CO., LTD. having the height of 2 mm and the width of 0.2 mm was prepared, and the recessed portion 12 was formed on the plate base member by cutting. Here, the shape of the recessed portion 12 was made a trapezoid having the length of 8 mm and the height of 0.3 mm. Then, the spacer 4 was arranged so as to extend from the area of the anode electrode 8 to the area of the potential defining electrode 11 on the face plate 1, and was set to be in contact with both the anode electrode 8 and the potential defining electrode 11. The spacer 4 itself was fixed at a predetermined position on the rear plate 2 by means of a spacer fixing member (not illustrated).
In order to make a study on physical relationship of the edge of the anode electrode 8, the edge of the potential defining electrode 11 and the recessed portion 12 of the spacer 4, following samples were formed. That is, in
In the display apparatus having the constitution like this, acceleration potential Va was applied to the anode electrode 8 in the state of not driving the electron beam source, and the applied acceleration potential Va was gradually increased. Then, a voltage Vb at the time when the display apparatus started the electric discharge was obtained.
The constitution in the example 2 is the same as that in the example 1 except that the spacer is equipped with the electrode films 13a and 13b. The electrode film 13a is a tungsten electrode which is in contact with the anode electrode 8 and the potential defining electrode 11 and thus electrically connected to them. Likewise, the electrode film 13b is a tungsten electrode which is in contact with the electrodes (i.e., the X-direction wirings Dx1 to Dxm) within the image area of the rear plate 2 and thus electrically connected to them. Here, the respective tungsten electrodes were formed by sputtering.
As well as the example 1, also in this example, the coordinate axis was set, and SP1, SP2, FP1, FP2, L1 and L2 were defined respectively. Further, the samples in which the size and the position of the recessed portion 12 had been adjusted to respectively set L1 and L2 to −3 mm, −2 mm, −1 mm, −0.2 mm, 0 mm, 1 mm and 2 mm were formed. The electrode film 13a of the spacer 4 extends up to the upper both ends of the recessed portion 12 and terminates thereat in either case.
In the display apparatus having the constitution like this, acceleration potential Va was applied to the anode electrode 8 in the state of not driving the electron beam source, and the applied acceleration potential Va was gradually increased. Then, a voltage Vb at the time when the display apparatus started the electric discharge was obtained. As a result, the same effect as that illustrated in
In the example 3, the values of L1 and L2 described in the example 1 were set to 200 μm and 1200 μm respectively, and the size of the recessed portion and the physical relationship of the anode electrode and the potential defining electrode ware changed so as to give the length d of the perpendicular line from fp1 described in the third embodiment as 85 μm. That is, the others are the same as those in the example 1, and thus the display apparatus having the spacer was formed. The acceleration potential Va=25 kV was applied to the anode electrode, and the ground potential was applied to the potential defining electrode. As a result, any electric discharge was not observed, the micro-discharge being the precursory phenomenon of the discharge was not observed, and it was confirmed to be able to apply the high voltage stably.
While the present invention has been described with reference to the exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2009-195421, filed Aug. 26, 2009, and Japanese Patent Application No. 2010-159637, filed Jul. 14, 2010, which are hereby incorporated by reference herein in their entireties.
Number | Date | Country | Kind |
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2009-195421 | Aug 2009 | JP | national |
2010-159637 | Jul 2010 | JP | national |
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