Patent Application
20210093103
The mounting and display of painted or printed images is typically accomplished by stretching a canvas or other material containing an image over a wooden or metal stretcher frame or mounting an image to canvas or other support structure for framing and subsequent display. The images are generally secured to the backside of the frame with staples or adhesive. These methods do not provide for an image that is professional in appearance. Other methods have been developed that provide a flat mounting surface, for transforming a flat image mounting surface into a frame upon folding of the portions of the base along indentations. These methods, however, require secondary support to secure the assembled position, to resist warping of the edges, such as rigid back panels, inner cavity supports such as foam, and the like. There is a need for new support structures and image substrates that address such disadvantages and provide for a technically efficient image display providing a professional, artistic appearance, and where the integrity of the image is not compromised.
Disclosed herein is an image display assembly wherein an image comprising an image printed on a material such as canvas or paper, is mounted to an image side of a foldable image display base, that when folded into an assembled image display structure comprising a plurality of nearly-perfect 90° corners of the display, and wherein the structure is held together by an interlocking fastener that attaches to one or more distal ends of base segments of the image display base, and forms a non-image panel of the image display. The present invention provides an extremely efficient way to produce an artistic display, either as a display hanging from a wall or other support means, or as a free-standing display, and drastically reduces production time and cost when compared to other comparable image display systems, yet provides an extremely high quality display.
In one aspect, an interlocking fastener for an image display assembly comprises a convex equiangular polygonal planar body, comprising a dorsal surface and a ventral surface: and at least one fastening member extending from the ventral surface; each fastening member comprising a fastening member body and at least one cantilever tab extending from the fastening member body; each cantilever tab comprising a retainer facing the ventral surface, wherein retainer is configured to engage a retainer feature of an image display assembly.
In one embodiment, the fastening member body has an average width in the region between the ventral surface and the cantilever tab(s) that is greater than the average distance between the retainer and the ventral surface. In another embodiment, the average width is at least 1.5 times the average distance, optionally wherein the average width is at least 2, 3 or 4 times the average distance. In another embodiment, the convex equiangular polygonal planar body is a regular convex polygonal planar body; further including a substantially rectangular planar body, wherein the convex equiangular planar body is dimensioned to provide a side of an assembled image display assembly, optionally wherein the side is a non-image side.
In another embodiment the fastener comprises at least one hanging feature, wherein the at least one hanging feature comprises at least one cutout in the convex equiangular polygonal planar body.
In another embodiment, the fastener comprises a single fastening member comprising a plurality of cantilever tabs, wherein the plurality of cantilever tabs is equal to the number of polygonal edges of the polygonal planar body, wherein the single fastening member is located substantially centrally in the ventral surface, wherein the polygonal planar body is a substantially rectangular planar body, wherein the cantilever tabs are configured in a petal arrangement around the fastener member body.
In another embodiment the fastening member is proximate a given vertex when the center of the fastening member's body is at least 50% (e.g. at least 60%, 70% or 80%) of the distance from the center of the ventral surface of the planar body to the given vertex, wherein each fastening member comprises two cantilever tabs, a first cantilever tab oriented to point toward the first polygonal edge that forms the proximate vertex, and a second cantilever tab oriented to point toward the second polygonal edge the forms the proximate vertex.
Also described herein is an image display assembly comprises a base having a front (image) face for securing an image or other display material for display, and a non-image face, the non-image face comprising a plurality of linear v-grooves, wherein the plurality of linear v-grooves segment the base into proximal foldable segments extending between at least two linear v-grooves and distal foldable segments extending from a single linear v-groove, each distal foldable segment comprising at least one retaining feature positioned in its portion of the non-image face of base segment adapted for engagement of a retainer of a fastener, wherein folding of the segments assembles the base into a support structure comprising a plurality of corners and a hollow, the distal segments when folded located proximate to each other and defining an entrance to the hollow, thereby forming a partially assembled base comprising at least one image display face formed from at least a portion of the front face.
In one aspect, the proximal folded segment opposite to the entrance to the hollow forms a convex equiangular polygonal shaped portion of the front face, wherein the entrance to the hollow is adapted to be covered by the fastener when each retainer of said fastener is engaged with a corresponding retaining feature of each distal foldable segment; and optionally wherein the convex equiangular polygonal planar body has substantially the same polygonal shape as the convex equiangular polygonal shaped portion of the front face.
A kit of parts is also provided, comprising an image display assembly, an image sheet; and a fastener. A method of creating an image display is also provided, comprising: providing an image display assembly; removing the removable protective layer and applying at least one image to the adhesive layer at least a portion of the image display face; folding the segments to assemble the base into a support structure comprising a plurality of corners and a hollow, the distal segments when folded located proximate to each other and defining an entrance to the hollow, thereby forming a partially assembled base comprising at least one image display face formed from at least a portion of the front face; attaching a fastener to the partially assembled base, the attaching comprising covering the entrance to the hollow with the fastener, such that each fastening member extends into the hollow, and engaging each retainer of the fastener with a corresponding retaining feature of the base to form an assembled base.
In another aspect, an image sheet comprises perforations defining an image area with an image printed therein, wherein the outer perimeter of the perforated image area corresponds to the perimeter of at least a portion of the image display base.
Described herein is an image display assembly comprising a fastener, an image, and a base, the base comprising a front (image) face comprising an adhesive layer for securing the image, and a non-image face, the non-image face comprising a plurality of linear v-grooves, wherein the plurality of linear v-grooves segment the base into one or more foldable segments, each end segment configured with one or more retainer features, and wherein upon folding of the segments along the v-grooves assemble the base into a support structure comprising a plurality of corners, thereby forming an assembled base comprising at least one image display face formed from at least a portion of the front (image) face, and a non-image face formed of the fastener.
In one embodiment, the base is comprised of a substantially rigid material. In one embodiment, the base may be constructed of a single layer of material or of multiple layers of material. The material of the base may be selected from at least one of plastic, paperboard, cardboard, fiberboard, wood, metal, aluminum, or other synthetic or natural materials, or any suitable combinations thereof. In one embodiment, the base is comprised of a medium density fiberboard (MDF). In one embodiment, the base may have a thickness ranging from approximately 1/16 inch to ½ inch, although other base dimensions are contemplated.
The base is designed to provide one or more image mounting surfaces for adhering one or more images thereto. The overall dimensions of the image display provide for an assembled image display of dimensions may be, for example: a 1×1 up to 5×5 inch image or larger; 3×5 inch image; a 5×7 inch images; an 8×10 inch image; a 11×14 inch image; 16×20 inch image; 20×30 inch image; 22×32 inch image, or any other suitable image size or equivalent thereof, and including S/metric measurements, such as 24×30 cm; 30×30 cm; 40×40 cm; 40×50 cm; 50×50 cm; 60×80 cm. It is envisioned that the overall dimensions may be customized.
The periphery of the base comprises distal edges that are angled at about 45° (e.g. at 43-47° or at 45°), along all or a portion of the periphery, thereby providing for alignment of edges, if two edges are brought together in alignment. The base is configured with one or more retainer features, which may be dents, protrusions, notches, magnetic features, snap features etc., intended to engage a fastener.
In one embodiment, the base is configured such that, when assembled, the assembled base forms a prism optionally with an end face removed, wherein the side faces of the prism are rectangles, or wherein the prism is a triangular prism or rectangular prism, or wherein the prism is a cube.
In one embodiment, the base is configured with an arrangement of linear v-grooves on the non-image side of the base, and that divide the base into segments. The resulting segments may then be folded inward along the v-groove, with the folded segment of the base forming a corner segment. With this arrangement, various overall shapes of the image display assembly are envisioned and may be assembled based on the arrangement and positioning of the v-grooves along the base.
In one embodiment, the v-grooves are created by a mitre bit on a computerized numerical control (CNC) router, with a bit size in a range of 90-93 degrees. The depth of the v-groove is of a depth that permits inward folding of the segments of the base in order to create a 90° angled corner, but the v-groove does not fully traverse the base. In one embodiment, the v-groove depth is in a depth ranging from approximately 0.05 to 0.02 inches away from the image side of the base (ie, leaving a base thickness in a thickness range of 0.05 to 0.02 inches), alternatively, less than 0.004 inches away from the image side of the base; thus leaving a base thickness of less than 0.004 inches remaining at the end of the v-groove. In another embodiment the v-groove depth is at a depth ranging from approximately less than or up to 0.004 inches away from the image side of the base, leaving a base thickness of essentially less than 0.004. In yet another embodiment the v-groove depth is at a depth equal to the thickness of the base, and where the v-groove traverses the non-image side of the base, ending at the adhesive layer. It is understood that overall depth will vary depending on the thickness of the base, and the type of materials used as the base.
In an embodiment, the v-grooves have a depth of varying thickness, such as at least 50% of the thickness of the base, or a lower percentage, optionally wherein the grooves have a depth at least, or greater than, 60% of the thickness of the base, further optionally wherein the grooves have a depth of at least, or greater than, 70% of the thickness of the base, still further optionally wherein the grooves have a depth of at least, or greater than, 80% of the thickness of the base, or a depth of a higher percentage.
In one embodiment, the v-grooves have an angle in a range of 85 to 95° (e.g. 87 to 93°), optionally, wherein the v-grooves have an angle of about 90°, and preferably an angle of about 91°. For example the v-grooves may have an angle in the range of 89 to 92°.
In one embodiment, the segments formed by the v-groove arrangement may be of varying widths and lengths, thereby permitting multiple display assembly configurations. In one embodiment, v-groove placement may result in a plurality of segments of various widths and lengths, which result in an overall assembly conforming to specific dimensions. In one embodiment, a depth of a side wall formed upon folding of segments of the base is in a range of 0.25 inches to 2.0 inches, although other depths are envisioned. In one embodiment, based on the overall dimensions (length and width) of the base and the arraignment of v-grooves, the resulting segments created on the base may be assembled to form an image display with—for example: an 11×14 inch image display face, a 1.5 inch side wall, and a 11×14 inch fastener face, although dimensions of each side may be equivalent, with one or more image faces formed having equal dimensions.
In one embodiment, an interlocking fastener comprises a convex equiangular polygonal planar body (e.g. a generally rectangular planar body, or a generally regular convex polygonal planar body), comprising a dorsal surface and a ventral surface, the dorsal surface essentially flat and the ventral surface configured with one or more fastening members (e.g. 1, 2, 3, 4 fastening members) extending therefrom. Each fastening member comprises a fastening member body and one or more (e.g. 2, 3 or 4) cantilever tabs extending from the fastening member body. The fastening member body may be oriented substantially perpendicular (e.g. 90°+/−2, 5 or 10°) to the plane of the ventral surface. The cantilever tabs extend outward from the fastening member body and are generally oriented substantially parallel (e.g. within 2, 5 or 20° of parallel) to the ventral surface of the rectangular planar body, the orientation creating a space between a bottom surface of the cantilever tab and the ventral surface of the rectangular planar body, the width of the space corresponding to +/−10% (e.g. +/−5, 4, 3, 2 or 1%) of a thickness of the assembly base layer. Positioned near the end of each of the cantilever tabs is a fastener retainer on the bottom surface of the cantilever tab, the fastener retainer configured to engage with a retaining feature formed on an image display base end segment. When the fastener retainers are engaged with the corresponding retaining features of base end segments they form an interlocking fastening mechanism and secure an assembled base comprising at least one image display face, and a fastener face comprising the dorsal surface of the interlocking fastener. When assembled, the ventral surface of the fastener faces the interior (non-image side) of the assembled image display.
The retainer may be selected from one or more of a tab, protrusion, dint, cutout, notch, snap or magnetic feature. The retaining feature of the base end segment may be selected from one or more of a dint, cutout, notch, tab, protrusion, snap or magnetic feature. The retaining feature is selected to be complementary to the retainer, thereby providing an interlocking fastening mechanism. For example, the retainer may be a tab or protrusion, and the retaining feature may be a dint, cutout, or notch; e.g. the retainer may be a tab and the retaining feature may be a dint. For example, the retainer may be a dint, cutout, or notch and the retaining feature may be a tab or protrusion; e.g. the retainer may be a dint and the retaining feature may be a tab. For example, the retainer may be a magnet or other magnetized feature, and the retaining feature may be a corresponding magnet or magnetized feature, therefore forming a magnetic attachment between the retainer and the retainer feature.
In one embodiment, interlocking fastener is made of rigid, semi-rigid, or flexible material(s), such as plastic, fiberboard, paperboard, cardboard, wood, metal, or composite material, and/or combinations of suitable materials. The overall dimensions of the fastener may correspond to the dimensions of an image face of the assembled image display. In one embodiment, fastener forms a back or side panel (face) of an assembled image display and alternately, comprises one or more of an image affixed to the dorsal surface.
As shown in
In another embodiment, as shown in
In one embodiment, a protective layer is a layer of material, for example a synthetic material such as polymer or plastic, which is removable and capable of being peeled away from the adhesive layer of base layer. The protective layer may cover all, or a portion of the adhesive on the base and may be removed by peeling all or a portion of the protective layer away from the base.
Adhesive Layer in one embodiment, an adhesive layer may be selected from adhesives including a polyvinyl acetate adhesive, hot melt adhesives, and/or pressure sensitive adhesives. In one embodiment, an adhesive layer comprises a double-sided adhesive film and may include a peel-away protective layer disposed on one of the sides of the adhesive. In one embodiment, the double-sided adhesive layer is applied to an image side (the image mounting side) of an image display base. In one embodiment, the adhesive layer covers all or a portion of the image side (image mounting side) of the display base.
In one embodiment, the image may be of various visual arts and mediums such as one or more of a photograph, a graphic design, a printed image or painted image, a collage, or other collection of assembled images, or other suitable image medium intended to be displayed. While it is envisioned that a single image is mounted on the base for display, the image display assembly is configured such that multiple images may be mounted. The images may be printed on paper, canvas or other materials. In another embodiment, the images may be constructed of materials such as paint, dyes, or other artistic materials, applied to a canvas or other fabric, or paper, and adhered to the image display.
In one particular embodiment, the image comprises a sheet with an image printed thereon, the sheet comprising an image area defined by a perforated perimeter, the image area and perforated perimeter essentially equal in shape and dimensions with the area of the image side of the unassembled base. The image may be separated from the sheet by releasing the perforations, and the resulting printed image may then be mounted onto the image face of the base.
In one embodiment, the base is generally planar and comprises distal ends that define the overall shape of the planar base. In another embodiment, the distal ends comprise corner-forming edges that are dipped at a 45 degree angle, to minimize interference of the distal ends upon assembly of the image display.
In one embodiment, the distal ends of the non-image side of the planar base further comprises one or more retaining features (e.g. cutouts, dints, snaps or notches) of a size and shape that permits engagement with a retainer (e.g. tab) of interlocking fastening member, the retainer being of commensurate shape with the retaining feature. In one embodiment, the retainer may be a tab and the retaining feature may be an oval shaped cutout. In such an embodiment, the fastening tab of interlocking fastening member snaps securely into the oval shaped cutout, although the shape of the cutout or dint may be of various shapes and forms and depths. In another embodiment the retainer may be an oval shaped cutout and the retaining feature may be a tab. In such an embodiment the fastening cutout of interlocking fastening member snaps securely to the tab. In another embodiment, the retainer may be a magnet or other magnetized feature, and the retaining feature of distal ends may be a corresponding magnet or magnetized feature, therefore forming a magnetic attachment between the retainer and the retainer feature.
In one embodiment, the distal ends are configured as quarter segments that when folded inward to form a face of an image display, are attached to the fastener, each distal end secured with the interlocking fastening member, wherein the dorsal side of the fastener forms a face panel of the resulting structure, and the ventral surface of the fastener faces the hollow of the assembled image display. The face panel formed by the dorsal side of the fastener may further comprise an image, a decorative embellishment, or other ornamental feature(s). In another embodiment, the dorsal side of the fastener forms a back panel of an image display. Distal ends are sized, in part, according to the fastener dimensions. Each distal end comprises a tapered end that is narrower than the base of distal end adjacent the v-groove, and is of a length from the v-groove and terminating at the edge of the tapered end, the length corresponding to a length suitable for attaching with the fastener. The fastener terminal edge aligns with the v-groove forming the distal end segment, and the length of the distal end corresponding to a suitable attachment point of the distal end retainer feature to the retainer of fastener.
Also disclosed is a kit of parts for assembly of an image display, comprised of: a fastener comprising a base of rectangular shape, the base comprising a ventral side configured with fastening member and one or more fastener retainers and a dorsal side configured with an essentially flat surface and one or more optional hanging features; an image sheet; and a planar base with an image mounting/display side comprising an adhesive layer and an removable protective layer, and a non-image side comprising a plurality of v-grooves along the base segmenting the base into portions comprising base segments, the distal end segments further comprising retaining features, the segments of which are foldable along the v-grooves, such that the folded segments create corners resulting in a structure comprising one or more image display surfaces, upon assembly of the image display. The base may be proportioned with a v-groove arrangement and with distal edges configured with cutouts that, upon alignment with the fastening members of the fastener, result in an image display of a pre-determined size and shape, such as a 5×7 rectangular image display or a 2 inch or 3 inch cube-shaped image display.
In one exemplary embodiment meant to be illustrative and not exhaustive, an unassembled image display assembly (base and adhesive layer) is of a thickness of approximately 0.125 inches, with a v-groove depth of approximately 0.115 inches inward from the non-image side, the v-grooves at an angle of 91 degrees and a width of approximately 0.2301 inches.
The planar base materials can be configured by shaping, cutting and modifying the materials comprising the planar base layer in a way that upon the addition of the v-grooves, permits assembly of the planar base materials into various support structure shapes (including triangular, rectangular, and cuboidal shapes), by inward folding of extensions or segments created by the v-grooves, which when folded inwardly along the v-groove, provide a substantially rigid support assembly on which an image can be affixed for display.
Turning now to the figures, in which are shown various embodiments of an image display assembly, in both unassembled and assembled forms.
Shown in
It will be clear to a person skilled in the art that features disclosed in relation to any of the embodiments disclosed above can be applicable interchangeably between the different embodiments. The embodiments disclosed above are examples to illustrate various features of the invention.
Throughout the description and claims of this specification, the singular encompasses the plural unless the context otherwise requires. In particular, where the indefinite article is used, the specification is to be understood as contemplating plurality as well as singularity, unless the context requires otherwise.
This application claims priority to U.S. provisional application No. 62/452,760 filed Jan. 31, 2017, and is a continuation in part of earlier filed U.S. application Ser. No. 14/936,105, filed Nov. 9, 2015, and is a continuation of U.S. application Ser. No. 15/883,527, filed Jan. 30, 2018, the contents of all are hereby incorporated by reference in their entireties.
| Number | Date | Country | |
|---|---|---|---|
| 62452760 | Jan 2017 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 15883527 | Jan 2018 | US |
| Child | 17012847 | US |
| Number | Date | Country | |
|---|---|---|---|
| Parent | 14936105 | Nov 2015 | US |
| Child | 15883527 | US |
