Display case with lens lighting system

Information

  • Patent Grant
  • 6325523
  • Patent Number
    6,325,523
  • Date Filed
    Wednesday, October 13, 1999
    25 years ago
  • Date Issued
    Tuesday, December 4, 2001
    23 years ago
Abstract
A display case lighting system having a lens positioned inside a display came adjacent a light source inside the case for directing light across a viewing plane within the case and reducing contrasting illumination of items displayed within the viewing plane.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates generally to lighted display cases, and more particularly to display cases having light sources that direct light inside the cases and toward the display case shelves.




2. Related Art




In the past, a variety of shelves have been used inside display cases for the purpose of displaying different items in supermarkets, or other retail establishments items for sale are typically placed on the shelves in rows or columns. For example, dairy products in a supermarket may be placed on shelves inside a refrigerated display case with the older dairy products, which need to be sold first, located near the front and middle of the shelves where the products may be easily picked up by customers. However, problems are encountered in illuminating such products.




Products located near the middle of display shelves are difficult to illuminate when vertical fluorescent tubes or other lights located near the ends of the shelves are used to light or illuminate the interior of a display case. In such a case, the products located near the lights receive more light or illumination than products located near the front and middle of the shelves. As a result, products near the middle of the shelves are insufficiently illuminated.




When products are positioned on shelving near the light sources in a display case, undesirable glare or excessively bright regions are formed about the products. This localized area of illumination adversely affects the ability to more uniformly illuminate all products at the front of the shelf. Moreover, glare is a source of distraction that diverts the attention of a viewer or consumer away from a displayed product. Any attempts to reduce the glare by decreasing the illumination results in even less lighting for the products located near the middle of the shelves.




Another common distraction to a consumer or viewer is the heightened contrast created by the uneven amount of illumination across a display case shelf when lighting is located near the ends of the shelves. When viewing a series of adjacent display cases, the alternating high and low intensity lighting across the display case shelving is both distracting and projects an image of non-uniformity. This uneven effect is particularly undesirable when displaying stock of the same product or item.




Undesirable glare about the products near the lights may be eliminated by moving or positioning the product or items further towards the rear of the case away from the immediate area of the light. However, valuable forward display and shelf space is wasted by Roving products away from the lights. By shifting product in this way, the displaced items would also be located further away from a viewer and appear distant rather than on the shelving up close near the front portion of the display case.




Problems are also encountered when horizontal fluorescent tubes are mounted inside a display case, and used to light the interior of the case. Some products located inside the case may not be sufficiently illuminated, because these products are located too far away from the light source.




SUMMARY OF THE INVENTION




It is an object of this invention to provide a display case having light sources and lenses mounted in the case that alter light distribution along the display case shelves to produce a more uniform light distribution.




It is another object of this invention to provide a display case having a lens lighting system that reduces distracting glare from the light sources, the displayed items, and display case hardware within the case.




It is still another object of this invention to provide a display case having a lens that reduces contrast or differences in illumination between products located near the front ends of the shelves by the display case lighting, and the less illuminated products located near the front middle of the shelves.




It is a further object of this invention to provide a display case having light sources and lenses mounted in the case that permits increased shelving space while still supplying sufficient light to product.




Another object of this invention is to provide a display case having light sources and lenses mounted in the case that direct light toward the shelves in order to more uniformly distribute light.




It is still another object of this invention to provide a display case having some display shelves illuminated through lenses in the case, allowing certain items on certain shelves to be illuminated better than other items on other shelves.




It is a further object of this invention to provide a display case having lenses that are used to direct light toward the interior of the case.




It is another object of this invention to provide a display case having a lens lighting system used to direct light inside the case, and which may be mounted at different locations in the case.




It is still another object of this invention to provide a display case having a lens mounting system for distributing light that is economical to manufacture.




These and other objects and advantages are obtained by a display case having lenses that distribute or direct light from lamps located on or near the display shelves toward the shelves in order to provide a more desirable (e. g., uniform) light distribution to the shelves. The lenses facilitate the illumination of items placed on the shelves near the front and middle of the shelves. Light-directing portions of the lenses evenly distribute or direct light emitted from the lamps, such as fluorescent tubes located behind the lenses, toward the display case shelves.




In one embodiment of the lenses, multiple light-directing portions located on different opposite sides of a fluorescent tube are used to direct light toward shelves located on opposite respective sides of the tube. Such an embodiment may be used near the end of two adjacent shelves within a display case. Another embodiment of the lenses uses only one light-directing portion. Such an embodiment may be used at the end of a shelf located near the side of a display case.




In another embodiment of the display case, the lenses are mounted horizontally inside the case, and used to direct light toward the interior of the case and toward the shelves inside the case.




In still another embodiment of the display case, the lenses are mounted vertically inside the case at the corners of the case. The lenses direct light toward the interior of the case and toward shelves inside the case.




It will be appreciated through application of the concepts for the present invention that vertical lighting in conjunction with illumination with objects displayed horizontally on horizontal shelves enhances the illumination of such objects that is otherwise more difficult to achieve with vertical lighting systems. The lens systems enhance the ability to provide a good illumination with a short throw across a relatively longer shelf front. Such ability to improve the apparent illumination characteristics by vertical lighting of horizontally displayed products provides more flexibility and improved product presentation for a given case. This capability also permits more flexibility in combining vertical lighting systems and horizontal lighting systems where the horizontal lighting systems can be placed at the top, bottom, or intermediate levels of a display case. For example, improved product appearance by the vertical lens lighting system may permit shorter vertical lens lighting systems and the concurrent use of horizontal lighting systems as shown in the drawings herein.




The various features of the present invention will be best understood together with further objects and advantages by reference to the following description of the preferred embodiments taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is an elevational view of a display case with which the present invention may be used, having doors mounted thereon and shelves mounted inside the case;





FIG. 2

is a partial cross-sectional view taken in the direction of arrows


2





2


of

FIG. 1

, showing lenses for directing light wherein the lenses are mounted on a frame near ends of respective shelves;





FIG. 3

is an enlarged cross-sectional view of one of the lenses mounted to a portion of the frame, adjacent a fuorescent light tube;





FIG. 4

is a schematic view representing a portion of one of the lenses used to direct light;





FIG. 5

is an enlarged, partial cross-sectional view showing portions of the surrounding frame and of a shelf, and schematically how the light-directing portion of one of the lenses directs light toward the shelf in order to more uniformly distribute light along the shelf;





FIG. 6

is a side elevational view taken in the direction of arrows


6





6


of

FIG. 1

of upper and lower portions of one of the lenses shown adjacent a vertically-oriented fluorescent tube (middle portions of the lens and tube being omitted);





FIG. 7

is an enlarged, detailed front view of the upper end of the lens of

FIG. 6

;





FIG. 8

is an enlarged cross-sectional view of another embodiment of the lens, taken in the direction of arrows


8





8


shown in

FIG. 7

;





FIG. 9

is an enlarged cross-sectional view of another embodiment of the lens taken like

FIG. 8

having only one light-directing portion;





FIG. 10

is a graph schematically representing how light is distributed along the length of a shelf from a light source, such as a fluorescent light tube without the lens of this invention, located at one end of the shelf, and light ideally distributed uniformly along the length of the shelf by use of the lens of this invention;





FIG. 11

is an enlarged cross-sectional view of another embodiment of the lens taken like

FIG. 8

;





FIG. 12

is an exploded, enlarged cross-sectional view of the lens of

FIG. 11

;





FIG. 13

is an enlarged cross-sectional view of another embodiment of the lens taken like

FIG. 8

having a metal band ed to hold the lens to a mullion cover;





FIG. 14

is an enlarged cross-sectional view of another embodiment of the lens taken like

FIG. 8

having only one light-directing portion, a flexible portion in the mullion cover which facilitates mounting the lens to the cover, and a metal band used to hold the lens to the cover;





FIG. 15

is a perspective view of another display case with the present invention having doors mounted thereon and shelves mounted inside the case;





FIG. 16

is a partial cross-sectional view taken in the direction of arrows


16





16


of

FIG. 15

, showing horizontally-mounted lenses inside the display case directing light toward the shelves in the case;





FIG. 17

is a side elevational view in partial cross-section of a prior art deli-type display case having a horizontally-mounted light source;





FIG. 18

is a side elevational view in partial cross-section of another embodiment of a display case with the present invention, which is a deli-type display case having a horizontally-mounted lens used to direct light toward shelves in the case;





FIG. 19

is a side elevational view in partial cross-section of another prior art deli-type display case having a horizontally-mounted light source;





FIG. 20

is a side elevational view in partial cross-section of another embodiment of a display case with the present invention, which is a deli-type display case having a horizontally-mounted lens used to direct light toward shelves in the case;





FIG. 21

is a perspective view of another embodiment of a display case made according to another aspect of the present invention having vertically-mounted light sources and lenses at the corners of the case, the display case being represented by broken lines;





FIG. 22

is a transverse cross-sectional view of the display case of

FIG. 21

, showing how lenses with one light-directing portion and with two light-directing portions direct light toward the interior of the case;





FIG. 23

is an enlarged cross-sectional view of another embodiment of one of the lenses of

FIG. 22

having two light-directing portions;





FIG. 24

is a transverse cross-sectional view of a display case similar to that of

FIG. 21

, showing how the lenses of

FIG. 23

mounted at the corners of the case direct light toward the interior of the case;





FIG. 25

is a perspective view of another embodiment of a display case made according to another aspect of the present invention, which is a salad bar-type display case having a horizontally-mounted lens used to direct light toward food items in the case;





FIG. 26

is a further embodiment of a lens for use in the display cases in accordance with the present inventions showing a lighting arrangement using a lens formed from a grating or similar structure formed in a film or a like material;





FIG. 27

is a front elevation view of a lens material formed through a grating incorporated in the material to direct light as desired; and





FIG. 28

is a partial transverse section of the lens material of

FIGS. 26 and 27

showing one embodiment of a light distribution pattern in the material;





FIG. 29

is a partial cross-sectional and segmented view of a display case showing lenses for directing light wherein the lenses are mounted adjacent light sources within the display case;





FIG. 30

is an enlarged cross-sectional view of an alternative embodiment of the lens positioned adjacent lighting at one end of the display case showing an alternative structure for mounting of the lens with the lens mounting groove in combination with a lens retaining element;





FIG. 30A

is an enlarged cross-sectional view of an alternative embodiment of an optical element positioned adjacent a light source in a display case;





FIG. 31

is an enlarged cross-sectional view of another embodiment of the lens retaining element;





FIG. 32

is an enlarged cross-sectional view of another embodiment of the lens mounted adjacent a light source positioned on a mullion cover for a frame;





FIG. 33

is an enlarged schematic of a cross-sectional view of another embodiment of the lens and mounting arrangement with the lens mounted on a mullion through a more versatile mounting structure.











DESCRIPTION OF THE PREFERRED EMBODIMENTS




The following specification taken in conjunction with the drawings sets forth the preferred embodiments of the present invention in such a manner that any person skilled in the art can make and use the invention. The embodiments of the invention disclosed herein are the best modes contemplated by the inventors for carrying out their invention in a commercial environment, although it should be understood that various modifications can be accomplished within the parameters of the present invention.




Referring to

FIG. 1

, a display case


10


according to one aspect of the present invention is shown having doors


12


mounted on a surrounding frame


14


. The doors


12


have glass panels


16


, which allow someone, such as a customer in a supermarket, to look through the panels


16


at items


18


(see

FIG. 2

) displayed on shelves


20


inside the case


10


. The items


18


inside the display case


10


may or may not be refrigerated items


18


, such as frozen foods. Typical refrigeration units, for example, use shelves that are assembled in units approximately thirty inches in length, across the front of the unit.





FIG. 2

shows adjacent shelves


20


mounted at the same height or level with respect to each other within the display case


10


. Each of the shelves


20


has horizontal supporting rods


22


and


24


, lateral supporting rods


26


, and horizontal end rods


27


. The end rods


27


are mounted in column supports


28


and the back wall (not shown) of the display case


10


or in rear shelf posts. Front plates


30


are mounted to rods


24


at the fronts of the shelves


20


and to the column supports


28


by hook members


32


. However, any other type of construction may be used for the shelves


20


. For example, the shelves


20


may be constructed from sheet metal, may be injection molded, or the like.




As can be seen from

FIG. 2

, items


18


placed near the front and middle of shelves


20


in the display case


10


are difficult to light or illuminate when unaided vertical fluorescent lights or tubes


34


, used to light the case


10


, are located near the ends of the shelves


20


, or near the front end corners of the shelves


20


, as shown in FIG.


2


. In such a case, items located near the front of the shelves


20


and close to the fluorescent tubes


34


will be illuminated better than items which are placed farther away from the tubes


34


and near the front and middle of the shelves


20


.




Items


18


placed near the front and middle of the shelves


20


are not adequately illuminated by the light emitted from the tubes


34


because light from light sources such as tubes


34


follows the inverse-square law. In other words, as is well known, the illuminance provided to each item


18


located along the front of one of the shelves


20


by a light source (tube


34


) will be inversely proportional to the square of the distance between the item


18


on the shelf


20


and the light source. In addition, the angle of incidence at which light rays strike the items


18


will be greater for items


18


located near the tubes


34


than for items


18


located near the front and middle of the shelves


20


. Therefore, more light will be reflected toward the eyes of customers from items


18


near the tubes


34


, possibly producing glare or other undesirable effects. As a result, items


18


located near the fluorescent tubes


34


will be illuminated better than items


18


located near the front and middle of the shelves


20


, and sometimes even too such as where glare results. The present invention provides better lighting or illumination, or a more uniform lighting distribution along the length of the shelves


20


, and provides more illumination for items


18


located near the front and middle of the shelves


20


than they would otherwise receive without the lens


36


of this invention.





FIG. 2

shows lenses


36


mounted on the frame


14


of the display case


10


near the ends or front end corners of the display shelves


20


. The lenses


36


are mounted about the fluorescent tubes


34


and are used to direct light beams


38


toward the shelves


20


(see

FIG. 5

) in order to provide better lighting or illumination for items


18


located near the front and middle of the shelves


20


, and to distribute the light more uniformly along the length of the shelves


20


. As can be seen in

FIG. 2

, the lenses extend only about the tube as such as is necessary to direct the appropriate amount of light to the items displayed. Reflective material (described below) is used around the remainder of the tube, in the preferred embodiment, to direct light as desired. The lens need not extend all the way around the tube.




Referring to

FIG. 3

, the lens


36


has light-directing portions


40


, two of which are shown in

FIG. 3

connected by a top portion


42


, and which are located on opposite sides of one fluorescent tube


34


. The lens


36


is mounted to the frame


14


by end portions


44


, which releasably engage channels


46


in a mullion cover


48


connected to a mullion


50


of the frame


14


. The mullion


50


is sometimes referred to as a raceway, and provides room for wiring and the ballast


51


used for the lens lighting system of the present invention. The lens


36


is sufficiently flexible to allow end portions


44


to releasably engage channels


46


. A front plate


52


is attached to the mullion


50


. However, a single light-directing portion


40


may be used for the lens


36


, if shelves


20


on only one side of the tube


34


are to be illuminated (see FIG.


9


).




The light-directing portions


40


of the lenses


36


are designed to direct light beams


38


toward the shelves as illustrated in

FIG. 5

, or to alter the resulting light distribution along the length of the shelves


20


in a manner which shifts an amount of the light ordinarily directed to points nearer the light source (tubes


34


) to areas located farther from the light source. Generally, the light can be directed so as to be distributed in any manner desired. Preferably, the lens


35


is designed and mounted on the frame


14


so that the focal point


54


of each of the light-directing portions


40


of the lens


36


approximately falls on, or is coaxial with, the longitudinal axis


56


of the fluorescent tube


34


surrounded by the lens


36


. When so designed, light rays emitted by the tube


34


will be focused as more substantially parallel light rays, or collimated light, than without the lens directed along the length of the shelf


20


in a light beam


38


of focused light rays (see FIG.


5


). As a result, the focused, substantially parallel light beam


38


will not follow the inverse-square law applicable to unaided point or line sources of light, and items


18


located near the front and middle of the shelf


20


will be adequately illuminated. The lens


36


may be designed to produce any desirable width for the beam


38


.




Alternatively, lens


36


may be designed so that the focal point


54


of each portion


40


is not coaxial with axis


56


of the tube


34


, but the lens


36


will still direct or distribute light along the length of the shelves


20


so that a more uniform light distribution is provided over the length of the shelves


20


than would exist without lens


36


. For example, light source


34


is not, strictly speaking, a point or line source, because of the non-negligible diameter of the lamp. Therefore, lenses with focal points other than coaxial with the bulb or lamp would also be suitable for more uniformly distributing light across the front of the respective shelf. Theoretically, product on the shelves is intended to be illuminated as though by an infinite number of point sources extending across the shelf front and vertically without any glare.




A schematic representation of one of the light-directing portions


40


is shown in FIG.


4


. As illustrated, portion


40


is a convex, or positive lens. For a fluorescent tube


34


having a diameter of approximately 1.0 inch and a shelf length of approximately 3.0 feet, the light-directing portion


40


would preferably have a central thickness


58


of about 0.55 inches, an edge diameter


60


of about 1.3967 inches, an inner surface radius


62


of about 3.9646 inches, and an outer surface radius


64


of about 0.8199 inches. However, the dimensions of the light-directing portion


40


may be varied as desired to meet the lighting requirements of different size shelves


20


, tubes


34


, or display cases


10


.




The lens


36


is preferably made out of acrylic or plastic having an index of refraction (N


d


) of 1.4917, and an Aberration (or Abbey) No. (V) of 57.2. However, any suitable optical material may be used for the lens


36


such as glass, or the like, and appropriate modifications to the means for holding the lenses may be made, if necessary. Also, if desired, an ultraviolet (UV) light absorber may be added to the lens material. Use of a UV absorber would inhibit color fading that often occurs in products. For example, a UV absorber in the lens inhibits color fading in fresh produce, meats, clothing, package labels, and the like.




One advantage of the present invention is that the lens


36


is relatively compact, and may be easily fit between the frame


14


and columns


28


. Parabolic reflectors may be used instead of lens


36


to direct parallel light rays. However, it would be difficult to fit larger size parabolic reflectors between the frame


14


and columns


28


. Lens


36


as used herein is intended to include such parabolic reflectors or other reflectors.




Referring again to

FIG. 3

, reflectors


66


may be mounted on the mullion cover


48


under or behind the fluorescent tube


34


in order to reflect light upward or toward the light-directing portions


40


. A reflector


68


may also be attached to top or front portion


42


of the lens


36


to limit the amount of light exiting through the top of the lens


36


, eliminating bright or hot spots near the ends of the shelves


20


. The light through the top of the lens may be eliminated entirely, if desired. The reflector


68


, which may be a reflective coating or a reflecting tape, or the like, reflects light downward and toward portions


40


. Alternatively, part of top portion


42


of the lens


36


may be glazed, coated, textured, or otherwise prepared to limit the amount of light escaping or exiting through the top of the lens


36


, or in order to diffuse light passing through the lens


36


. Preferably, intermediate top portions


70


of the lens


36


, between top portion


42


and the light-directing portions


40


, are not glazed or covered by reflector


68


(as shown in

FIG. 3

) in order to allow some light to exit the top of the lens


36


for the purpose of lighting the shelves


20


near the columns


28


.





FIG. 3

shows a transverse cross-section of the lens


36


. The lens


36


may have a longitudinal length approximating the longitudinal length of the tube


34


it surrounds or to which it is adjacent (see FIG.


6


), or may be comprised of a number of shorter longitudinal segments or lengths preferably having a combined length equalling that of the tube


34


. Also, the lights


34


may be a number of separate tubes used for each level of shelves, or other types of lights used at different heights of the display case


10


. For example, a shorter version of the lens


36


may be used with a spherical-shaped bulb instead of a tube or a modified lens for a spherical source may be used.




It is intended that lens


36


, as used herein, refers to any lens or reflector that directs or distributes light from a light source, such as tube


36


, more uniformly over the length of a shelf. As such, lens


34


can be a positive or negative lens, a lens with prismatic or Fresnel surfaces, grooves, or a diffraction grating, a meniscus lens, a sheet of optical material wrapped or fitted around a light source having prismatic or Fresnel surfaces, grooves, or a diffraction grating in the sheet, a holographic lens or a lens formed in a film through holographic techniques, or any other type of lens used to direct or distribute light for use inside a display case or to distribute light more uniformly over the length of a shelf. The light beam directed by the lens does not have to be a focused, substantially parallel light beam like beam


38


shown in

FIG. 5

but the light distribution may vary according to the square of the distance from the light source to the subject product.




The lenses


36


direct light toward the shelves


20


, and more uniformly distribute light along the length of the shelves


20


, or better illuminate items


18


placed toward the middle of the shelves


20


. If lenses


36


are used at both ends of a shelf


20


, then the corresponding light-directing portions


40


of both lenses


36


at the opposite ends of the shelf


20


will both direct light along the length of the shelf


20


, combining to increase the illuminance along the shelf length and near the middle of the shelf


20


. As such, the light-directing portions


40


of each lens


36


direct light toward adjacent shelves


20


, or toward shelves


20


on both sides of the lens


36


.





FIG. 10

is a graph schematically representing how light is distributed along the length of the shelf


20


by one of the tubes


34


located at one end of the shelf


20


following the inverse-square law (curve


72


). Curve


74


shown in

FIG. 10

ideally represents a uniform light distribution for the products on the shelf


20


, especially those along the shelf front, that is the optimum situation for the present invention if the physical assumptions of the point or line sources and the like are achievable.





FIGS. 6 and 7

show how the elongated lens


36


fits around the fluorescent tube


34


, which is connected to sockets


76


at the ends of the tube


34


. It should be noted that the phantom view of the tube


34


through the actual lens


36


would be distorted or changed by the lens so that it would not look the same with the lens as without the lens.





FIG. 8

shows the preferred embodiment of the lens


36


having elongated cylindrical portions


78


, attached to end portions


44


, that engage preferably correspondingly elongated apertures


80


in elongated extensions


82


of mullion cover


84


. The lens


36


is sufficiently flexible such as at intermediate portions


70


to allow portions


78


to engage apertures


80


. As shown, reflectors


66


are mounted on the mullion cover


84


.




It is important to note that any desirable means may e used to attach the end portions


44


of the lens


36


to the mullion cover


84


. It is intended that the present invention not be limited by the leans used to attach the lens


36


to the mullion covers


48


and


84


, or to the surrounding frame


14


.





FIG. 9

shows another embodiment of the lens


36


having only one light-directing portion


40


. Such a lens design may be used, for example, near the end of a shelf


20


located adjacent the side of the display case


10


, or if it is desirable to direct light only toward one of two adjacent shelves


20


.




Light-directing portion


40


has end portion


44


with an elongated cylindrical portion


78


which engages elongated aperture


80


in elongated extension


82


of housing


86


attached to frame cover


88


of frame


89


. Portion


40


also has an elongated end portion


90


with an elongated cylindrical portion


78


, which engages elongated aperture


80


in elongated extension


92


of an upright portion


94


of the housing


86


.




The lens


36


of

FIG. 9

preferably has reflectors


98


and


100


. Reflector


100


directs light toward portion


40


, and reflector


98


prevents light from exiting through elongated end portion


90


of the lens


36


and causing bright spots near the end of the shelf


20


. However, reflector


98


is sized so as to not cover portion


96


of the lens


36


between portions


40


and


90


, allowing sufficient light to exit through portion


96


for the purpose of lighting or illuminating the adjacent end of the shelf


20


. As discussed above, elongated end portion


90


may be glazed, coated, textured, or otherwise prepared to diffuse light through portion


90


, if desired.




The lens design shown in

FIG. 9

may be used in any combination with the lens designs shown in

FIGS. 3 and 8

for displays as desired. As such, any combination of features disclosed in this application may be combined in any desirable manner. It should be noted that the housing


86


and frame cover


88


include releasable engagement means


101


for forming a reliable engagement between the two to permit easy installation and assembly of the housing


86


onto the frame cover or other part of the frame, whether it be a vertical or horizontal portion of the frame. The frame cover


88


preferably includes a longitudinally extending bead to engage a corresponding groove in each side of the housing


86


, the housing and frame cover combining to form a raceway


103


for conductors and the like. The housing and the light assembly are easily slipped onto the frame cover for counting the light assembly on the frame. With this design of the releasable engagement, the same light and lens assembly can be used for any number of different frame designs. The mounting of the assembly onto the frame would simply use a frame cover formed for the particular frame design and having the longitudinally extending beads. Light sources and lens assemblies may then be interchangeable, permitting different lenses to be used with a given light source, and different light sources and their appropriate lenses to be placed in a case in any number of different configurations. For example, the light source and lens assembly can be placed on shelves, as discussed with respect to

FIGS. 18 and 20

below, or on non-structural components of the case. The compatibility of the engagement means makes easy installation possible.




In the case of display cases that do not use lenses like the lens


36


of the present invention, the front portions of items positioned near the front and middle of display shelves, such as the flat front sides of box-shaped containers, will not be adequately illuminated by lights such as fluorescent tubes located at the ends of the shelves.




The display case


10


may have some shelves


20


that use lenses


36


, and other shelves


20


for which lenses


36


are not used. As a result, certain items


18


on some of the shelves


20


will be lighted better than other items


18


on other shelves


20


. This may be desirable, for example, if a store owner wishes to draw customers attention to some items more than others. Also, it may be desirable to provide better lighting for more popular items


18


located on waist-high shelves


20


within easy reach of customers. Less popular items


18


may be placed on the shelves that do not use lenses


36


. Also, some of the adjacent shelves at the same height or level in the display case


10


(having more than one door


12


) may use lenses


36


, and some may not use lenses


36


.




It is important to point out that the fluorescent tubes


34


and lenses


36


do not have to be located exactly at the ends of the shelves


20


of the display case


10


. As such, the tubes


34


and lenses


36


may be moved closer to or farther away from the middle of the shelves


20


. In addition, the fluorescent tubes


34


and lenses


36


may be mounted on any part of the display case


10


.





FIGS. 11 and 12

show yet another embodiment of the lens


36


having two separate light-directing portions


40


releasably connected by an elongated web member


106


. The lens


36


is mounted to the frame


14


by elongated cylindrical portions


78


of end portions


44


, which releasably engage elongated apertures


114


in elongated extensions


112


of a mullion cover


102


connected to a mullion


104


. Portions


40


have end portions


45


(at the other ends thereof) with elongated cylindrical portions


78


, which engage elongated slots or apertures


108


in web member


106


.




The light-directing portions


40


may be mounted on the frame


14


around a fluorescent tube


34


by inserting portions


78


into apertures


108


and


114


in web member


106


and extensions


112


, respectively. Note that the elongated member


106


has elongated flanges or stops


110


(FIG.


12


), which control how far portions


78


may be inserted into member


106


. Each lens, as with the previously described lenses, is preferably designed to have a throw of fifteen inches where the light sources are placed thirty inches apart, for a standard unit shelf width or length of thirty inches, and a similar door width. For other configurations the light sources may have a different spacing. Additionally, the lenses may have a different focal length, may be closer to or farther from the light source, or the angle of the lens may be changed. Also, the lens may take other forms, such as an almost plano-convex lens as shown in

FIGS. 13

,


14


,


18


and


20


. Additionally, the lenses may be made adjustable.




Reflectors


116


are mounted on the mullion cover


102


. Elongated web member


106


is preferably fabricated from clear PVC (polyvinyl chloride), styrene, any plastic, or any other suitable material. The material may also be opaque and even non-transparent, as desired, depending on the application.




Separate and discrete lens structures for a dual lens arrangement, such as is shown in

FIGS. 11 and 12

, are beneficial for several reasons. Separate lenses are easier to manufacture and the same lens design may be used as a dual lens construction or as a single lens. Additionally, where display cases are relatively uniform, such as for shelf size, lamp dimensions, and the like, the lens can be used in a number of arrangements without changing the lens design but by changing its mounting arrangement and orientation.




Another embodiment of the lens


36


is shown in FIG.


13


. This embodiment also has two separate light-directing portions


40


releasably connected by elongated web- member


106


. A mullion cover


122


is used to mount the lens


36


to a mullion


124


. As shown, the elongated cylindrical portions


78


of portions


40


releasably engage elongated apertures


118


in elongated extensions


120


of the mullion cover


122


. Also, elongated cylindrical portions


78


of end portions


45


engage elongated apertures


108


in web member


106


.




A metal or other suitable band or clip


126


is used near preferably each end of the lens


36


for the purpose of assisting in holding the lens


36


to the mullion cover


122


. End or flange portions


128


attach the bands


126


to the mullion cover


122


. Portions


128


may engage apertures


130


in the mullion cover


122


, or may be attached to the cover


122


using any suitable fastening means. The metal bands


126


are useful in holding the lens


36


and any other associated hardware to the mullion cover


122


during installation and transportation of the lens lighting system, and help to hold the lens


36


in place after installation thereof. The bands preferably extend longitudinally of the lens only about one half inch.





FIG. 14

shows another embodiment of the lens


36


, which uses only one light-directing portion


40


. This lens


36


embodiment may be used like the lens


36


of

FIG. 9

, as discussed above.

FIG. 14

depicts a frame


131


which is a horizontal frame portion but which could also be a vertical frame portion, depending on the particular location of the frame where the section shown in

FIG. 14

is taken. Horizontal lights are useful for a number of reasons, many of which relate to particular case designs, such as shelf location, other light source locations, frame construction and the sizes of other light sources. For example, standard fluorescent bulbs typically come in two-, four- and five-foot lengths. Sometimes a four and one-half foot light source would be useful because of shelf location, came height and the like. Therefore, a horizontally positioned source at the top or bottom of a standard four-foot light source provides the extra light desired to illuminate a shelf or other location. The light-directing portion


40


has end portion


44


with elongated cylindrical portion


78


, which engages elongated aperture


146


in elongated member


142


of housing


136


attached to frame cover


138


for frame


131


. An elongated stop


141


of member


142


is used to control how far portion


78


may be inserted into member


142


. Member


142


has elongated extension


154


attached thereto. Extension


154


is used to cushion and portion


44


, or to facilitate mounting of the lens


36


to the housing


136


, as explained below. Preferably, extension


154


is fabricated from rubber, neoprene, or any suitable material.




The housing


136


has an upright portion


150


with an elongated member


140


at the end thereof and an elongated flexible portion


152


therein, as shown in FIG.


14


. Flexible portion


152


may be fabricated from rubber, neoprene, or any suitable flexible material. The light-directing portion


40


has end portion


45


with elongated cylindrical portion


78


, which engages elongated aperture


144


in member


140


. Elongated stop


148


of member


140


controls how far portion


78


may be inserted into member


140


. Flexible portion


152


allows upright portion


150


to be bent or moved to the right (when viewed as shown in FIG.


14


), so that cylindrical portion


78


of light-directing portion


40


may be inserted into member


140


. The flexible portion


152


of the elongated member


140


is preferably inherently biased to take the position shown in phantom in

FIG. 14

when the lens is removed from aperture


144


. When the lens is removed, the elongated member


140


will spring outward to permit access to the bulb and other portions of the mullion cover. The flexible portion


152


also provides structural integrity. The rubber or neoprene extension


154


facilitates the installation of portion


40


, by cushioning end portion


44


as cylindrical portion


78


is inserted into member


140


.




A metal band or other type of clip


132


near each and of the lens


36


helps to hold the lens


36


to the housing


136


. The metal band


132


has elongated flanges


134


at the ends thereof, which are used to attach the band


132


to elongated members


140


and


142


, as shown in FIG.


14


and to hold the band in place and therefore the lens. Reflector


156


is mounted to the housing


136


.




As with the embodiment shown in

FIG. 9

, the embodiment of the lighting system of

FIG. 14

includes an engagement assembly


157


for easily mounting the light assembly on either a vertical or horizontal portion of the frame, embodiments of several frame portions being shown herein. The engagement assembly preferably includes a longitudinally extending bead on the frame cover


138


for engaging a corresponding longitudinally extending groove in the housing


136


to define a raceway for conductors. The housing


136


and its light assembly would then form an integral unit mountable on any frame portion, vertical or horizontal, having appropriately mating beads for engaging the grooves. Therefore, the housing


136


and the light assembly may be considered a universal design for vertical and horizontal mounting on a frame portion, when the frame portion includes an appropriate sating design.





FIG. 15

shows another display case


10


of the present invention having doors


12


mounted on a surrounding frame


14


. The doors


12


have glass panels


16


, which allow a customer to see items (such as those shown as


18


in

FIG. 2

) displayed on shelves


20


mounted inside the display case


10


. The doors


12


shown in

FIG. 15

are smaller double doors. However, any other type of door may be used, such as the door


12


shown in FIG.


1


.




Elongated fluorescent tubes


34


are mounted horizontally inside the display case


10


as shown in FIG.


16


. The tubes


34


may be mounted at any desirable location inside the display case


10


. Lenses


36


are mounted around the fluorescent tubes


34


.




The lenses


36


, used for the display cases of

FIGS. 15

,


16


,


18


,


20


through


22


,


24


and


25


, may be any of the lens embodiments shown in

FIGS. 3

,


8


,


9


,


11


,


13


and


14


. Also, as explained above, any other type of lens or reflector may be used for the display cases that directs light toward the shelves


20


and/or the interiors of the display cases, such as parabolic reflectors or other reflectors, positive or negative lenses, a lens with prismatic or Fresnel surfaces, grooves, or a diffraction grating, a meniscus lens, a sheet of optical material wrapped or fitted around a light source having prismatic or Fresnel surfaces, grooves, or a diffraction grating in the sheet, a holographic lens or a lens formed in a film through holographic techniques, or any other type of lens used to direct or distribute light inside a display case or more uniformly over the length of a shelf. In addition, the light beam directed or distributed from the lenses


36


do not have to be focused, substantially parallel beams like beam


38


shown in FIG.


5


. As such, light beams


158


and


160


are shown in

FIG. 16

as wavy lines.




Preferably, lens


36


with one light-directing body


40


is used at each of the top and the bottom of the display case


10


, and a double lens


36


with two light-directing bodies


40


is mounted next to the middle shelf


20


. However, any type of lens may be used, as explained above. Also, the lenses


36


may be mounted at other locations inside the display case


10


, e.g., at the top of the case


10


above the top shelf


20


, halfway between the front and back of the case.




As shown mounted in

FIG. 16

, the top lens


36


preferably directs light beams


158


toward items (not shown) located on the top shelf, illuminating these items more uniformly than they would be illuminated without the lens


36


. The middle lens


36


with two light-directing bodies


40


preferably directs light beams


160


toward items (not shown) located on the middle and bottom shelves


20


. The bottom lens


36


directs light beams


158


toward the interior of the display case


12


, and would be used to light items located on a shelf (not shown) mounted near the bottom of the case


10


.





FIGS. 17 and 19

show conventional deli-type display cases


162


and


164


, having fixed front glass panels


166


, mounted on a surrounding frame


167


, which allow a customer to see items (not shown) located on shelves


168


mounted inside the cases which are accessed from behind the case. The deli-type cases


162


and


164


have light sources


170


and


172


, respectively, mounted horizontally inside the case.




As explained above, light from the light sources


170


and


172


of the conventional cases follows the inverse-square law. Illuminance provided to items located on the shelves


168


inside the cases


162


and


164


will be inversely proportional to the respective squares of the distances between the items and the light sources


170


and


172


. In other words, items located on the shelves


168


immediately below the light source


170


of

FIG. 17

will be illuminated better than items located toward the front and the back of the shelves


168


. Also, items located on the front of shelves


168


and immediately below the light source


172


of

FIG. 19

, will be illuminated better than items located toward the back of the shelves


168


. This results in an uneven light distribution, with some items on the shelves


168


being illuminated better than other items on the shelves.




The deli-type display case


11


of the present invention shown in

FIG. 18

may take any number of configurations, such as a case with or without a door, with or without a viewing window and therefore open, and the light source may be placed in a number of locations including having multiple light sources, as desired. The display case


11


uses a horizontally-mounted light source


34


having preferably a single lens


36


which is positioned adjacent the light source


34


(e.g., a fluorescent tube) as shown in FIG.


18


. The lens


36


has one or more light-directing bodies


40


which directs or distributes light beans


174


more uniformly over the length and depth of the shelves


168


than the light source


170


used for the conventional case


162


. As a result, items located at the front and the back of the shelves


168


and below the lens


36


are sufficiently illuminated. This provides a considerable advantage over the conventional deli-type case of FIG.


17


. The case may have additional light sources


34


(not shown) positioned either on the case or on additional shelves, such as on the bottom front of the top shelf


168


. The structure of the lens, housing and their support structure is preferably substantially similar, if not the same as, the assembly shown in

FIGS. 9

or


14


. If necessary, the frame structure (


89


and


131


in

FIGS. 9 and 14

, respectively) may be modified to accommodate the structure of the display case to which it is mounted.




The deli-type display case


13


of the present invention shown in

FIG. 20

also provides advantages over the conventional deli-type display case of FIG.


19


. The lens


36


used for case


13


preferably has one light-directing body


40


, which distributes light beams


176


from horizontally mounted fluorescent tube


34


, more uniformly over the length and depth of the shelves


168


than the light source


172


of the conventional case


164


. As such, lens


36


lights or illuminates items located toward the back of the shelves


168


in addition to items located near the front of the shelves


168


. The case


13


may configured with additional light sources as desired, as mentioned previously with respect to FIG.


18


.





FIG. 25

shows another embodiment of the display case


10


of the present invention. The display case


10


is a salad bar-type display case


15


having a horizontally-mounted dual lens


36


with two light-directing bodies


40


, which surrounds a horizontally-mounted light source


34


(e.g., a fluorescent tube). Raceways


178


may be located near the ends of the lens


36


in order to support the lens


36


and to provide sufficient space to locate the wiring and ballast used for the lens lighting system. The lens


36


is used to direct or distribute light more uniformly over the width of a table or support used for displaying food items


180


located below the lens


36


. Glass panels


182


may be located above the food items


180


. The panels


182


allow a customer to see the food items


180


displayed on the table.





FIGS. 21

,


22


and


24


show another embodiment of the display case such as a portable or movable display case


17


having vertically-mounted lamps and their lenses


36


at the corners of the case


17


. The display case


10


may be a stationary or movable display case, and may have any number of glass panels located on any side of the case for viewing items (not shown) located on shelves (not shown) mounted inside the case. If desired, the display case


17


may also be used without shelves, or may be used for displaying clothes or other items. Also, mannequins may be located inside the display case, and used to display clothes. The display case


17


may also have any number of doors, and may be used for any desirable purpose.




As shown in

FIG. 21

, raceways


184


may be mounted horizontally at the top of the display case


10


in order to provide sufficient space for wiring and ballast used for the lens lighting system. Alternatively, the lenses


36


may be mounted horizontally and the raceways


184


may be mounted vertically. In addition, the raceways


184


may be mounted horizontally at the bottom of the display case


17


. Also, both horizontally- and vertically-mounted lenses


36


may be used inside the same display case


17


. As explained above, any type lens or reflector may be used for the lens


36


, which directs or distributes light beams toward the center of the display case.





FIG. 22

shows a display case


17


having a pair of lenses


36


with two light-directing bodies


40


mounted at the front corners of the case


17


, and a pair of single lenses


36


with one light-directing body


40


mounted at the back or rear corners of the case


17


. The front and rear lenses


36


direct light beams


188


and


186


, respectively, toward the interior of the display case


17


. Alternatively,

FIG. 24

shows a display case


17


having four dual lenses


36


with two bodies


40


at four corners of the case


17


, which direct light beams


188


toward the interior of the case


17


. In a display case having an array of shelves with product, more light is preferably directed along the visible sides of the shelves. Any number or type of lenses


36


may be used at the corners, junctions or sides of the display case


17


.




Another embodiment of the lens


36


is shown in FIG.


23


. This embodiment may be used in a corner of the display case


17


of

FIG. 21

as explained above. The lens


36


has two light-directing bodies


40


releasably connected by elongated web member


190


. A mullion cover


198


is used to mount the lens


36


to a mullion


200


. Elongated cylindrical portions


78


of portions


40


releasably engage elongated apertures


196


in elongated extensions


194


of the mullion cover


198


. Also, elongated cylindrical portions


78


of portions


40


engage elongated apertures


192


of web member


190


. Reflectors (not shown) are preferably used with the lens


36


of FIG.


23


.




An alternative embodiment of the lens and lamp assembly is shown in

FIGS. 25 and 26

, wherein a film lens in the form of a sheet of transmissive material


202


is shown mounted to the frame adjacent the lamp bulb


34


. The sheet of material is preferably a flexible material easily manufactured and manipulated to the desired form to extend about a portion of the lamp so that light is directed to the desired areas in the display case. In the preferred embodiment, the light-directing portion of the lens is formed in the material by such means as a prismatic configuration or a diffraction grating


204


on the inside surface of the material formed according to conventional methods. The light directing portion is preferably formed on the inside surface to prevent damage or marring of the surface by impact or by contamination from external substances. The light directing portion is formed so as to have a circumferential distribution about the inside of the material which would produce the desired light distribution. The grating


204


shown in

FIG. 28

is intended only to represent the grating or prismatic surface and not to represent the spacing or relative distribution of the respective lines. The distribution will depend on the desired light distribution.




It is important to note that any features of one of the embodiments of the lens


36


may be used with any other embodiment of the lens


36


. Also, any features of any embodiment of the display case


10


may be used with any other embodiment of the display case


10


.




Referring to

FIG. 29

, a display case


210


according to one aspect of the present invention is shown having doors


212


mounted on a surrounding frame


214


to close and seal an opening in the surrounding frame.

FIG. 29

is a simplified schematic drawing to illustrate relative positioning of several components within a display case


210


, and is not drawn to scale. Other detailed aspects of a typical display case such as rear access doors, wall construction and the like are not shown. Additionally,

FIG. 29

does not illustrate the construction of the frames in which the doors


212


are placed, nor the proper spacing for the doors, for example, but provides a general plan view as to the relative positioning of several components found in a display case. However, it is intended that the case represent a standard case having typical shelf widths around 22 to 30 inches, a shelf depth of about 27 inches (about 34 inches from the frame flange of the surrounding frame) and other typical dimensions.




The doors


212


typically have transparent glass panels


216


which permit a customer to look through the panels at items or products


218


displayed on stem supports or shelves


220


. The shelves


220


may be mounted adjacent to each other at the same height or level with respect to each other within the display case


210


and/or one above the other. Display items


218


which are placed near the front and middle portion of prior display shelves appear inadequately illuminated by mounted lighting tubes within the display case. Such light systems for display cases inherently produce undesirable contrasting illumination between displayed items


218


within the case


210


. Display items


218


positioned near conventional light sources within the case appear excessively illuminated, while items located further away from the lighting appear insufficiently illuminated. In addition, intense localization of light from the lamps impairs the visibility of products


218


located on portions of the shelves near the lamps. Consumers may also find the intense light visible directly from the lamp distracting thereby diverting attention away from products stored within the display case. It is also found that light emitted from the bare lighting tubes shines into the display case away from the front viewing portion of the shelves where the light is not considered as important. Finally, even if lighting were increased to better illuminate the middle of shelves, the undesirable contrasting effect and appearance of non-uniformity would still be produced when looking at items stored across the case shelves. Increasing the lighting from the tubes would also increase the energy consumption for lighting the display case


210


.




Contrasting illumination of display items between the end and the middle of the shelves


220


could be reduced by positioning the shelves further away from the lighting tubes


234


. Because light intensity decreases relative to the inverse square of the distance, setting back the shelves


220


reduced contrasting illumination and any perceived glare at a given point on the shelf. However, when the fronts of the shelves are pushed further back into the display case


210


, valuable storage space is lost in a highly visible front portion of case, near the doors and near the lamps. Display items


218


also appear more distant when placed on recessed shelves positioned further away from the viewing panels


216


in the doors


212


, and affects the presentation of the displayed products


218


within the display case


210


.




In the present invention, as shown in

FIG. 29

, display items


218


are often positioned at a viewing plane


222


which is defined to include the forwardmost portion of the product support portions of the shelves


220


for purposes of the present description. The viewing plane


222


across a shelf


220


permits the viewing of an entire line or row of product


218


displayed on and across the shelf or item support


220


. The lenses


236


, as shown in

FIGS. 29 and 30

, direct the light emitted from the light tubing or lamp


234


across the viewing plane


222


of the shelves


220


. It has been found that even if the light-focusing portion


240


of the lenses


236


provide generally about the same amount of lighting to the front and middle portion of a shelf


220


as would be possible without the lenses


236


, within the ranges perceptible to the human eye, the lenses still beneficially reduce the intensity of the light at the end portion of the shelf


220


near the lighting tubes


234


. As a result, both the shelves


220


and display items


218


may be positioned closer to the light tubing


234


, and in turn, closer to the glass panels


216


, thereby increasing available shelf space and placing product closer to the consumer. Moreover, it is believed that the product can be positioned closer to the consumer without affecting the lighting of product at the front middle of the shelf relative to lighting without the lens. Therefore, the viewing plane


222


of items displayed on the front portion of the shelves


220


can be brought closer to a viewer. Since the amount of light reaching items


218


on the display shelf


220


near the lighting tubes


234


is reduced without significantly diminishing the amount of light illuminating the front middle portion of the shelf


220


, the contrast or difference in illumination across the viewing plane


222


of the display shelves


220


is reduced by the light-focusing portion


240


of the lenses


236


. In other words, the lenses


236


more evenly illuminate displayed items


218


located across the shelves


220


within the display case.




In the present invention, the lenses


236


also reduce glare, and direct the light from the light source tubes


234


across the viewing plane


222


or front portion of the shelves


220


rather than directly out to the customer. As shown in

FIG. 29

, the lighting tubes


234


are positioned adjacent the glass panels


216


of the doors


212


. Bare lighting tubes


234


ordinarily produce undesirable glare to viewers looking into the display case


210


in the absence of the lenses


236


even when the customer is not trying to look directly at the light source. However, the lenses


236


in the present invention are placed immediately adjacent the lighting tubes


234


at opposite front ends of the shelves


220


to reduce the glare seen by a viewer outside the case resulting from the lighting tubes. The lenses


236


reduce the amount of light going directly from the lamp out of the case to the eye of a viewer while directing more light to product


218


within the viewing plane


222


. As a result, visibility is improved and the distracting glare caused by a lighting tube


234


is reduced, which would otherwise divert the attention of a viewer away from items


218


stored in the display case


210


.




The lenses


236


in the present invention reduce the intense illumination or the glare formed about display items


218


placed near the light tubing


234


thereby permitting the shelf


220


and product


218


to be placed closer to the light source. In effect, the lenses


236


increase the useable shelf space within the display case


210


since the shelves


220


may be positioned closer to the glass panels


216


. The distance between the front end of the shelves


220


and the glass panels


216


may be approximately 5.437 inches to 6.187 inches and even as small as four inches in some situations. The distance between the front end of the shelves


220


and the lenses may be approximately 1.50 inches to 2.25 inches. The lenses


236


reduce the glare that would otherwise interfere with or detract from the viewing of items


218


placed near the light tubings


234


. Since the lenses


236


permit the shelves


220


to be positioned close to the front viewing panels


216


of the display case


210


, the shelf supports


228


may also be placed closer to the mullion


250


or front portion of the display case


210


and become more hidden from view.




In the present invention, as shown in

FIGS. 30

,


32


&


33


, the lenses


236


preferably have a larger outer dimension than the outer dimension of the light tubing


234


so as to prevent direct viewing of the light tubing


234


by a viewer. The distance between the inner surface of the lenses


236


and the light tubing


234


varies according to the specific configuration of the lenses which achieves reduced contrasting illumination across the viewing plane


222


of the display case


210


. However, the distance between the outer surface of the light tubing


234


and the lens assembly may range from approximately 0.22 to 0.84 inches. It should be noted that the configuration of the present lenses


236


are not limited to any specific geometry. However, the lenses


236


are preferably formed to direct light to the viewing plane


222


of the display case shelf


220


, and achieve reduction of glare in the case


210


without substantial reduction of illumination to the middle front portion of the shelf. Any suitable translucent materials, such as plastic, may also be used to form the lenses


236


. The lenses


236


in the present invention preferably have a solid configuration as shown in

FIGS. 30

,


32


and


33


. However, the lenses


236


may also be formed with less material using known techniques, while reducing both glare and contrasting illumination across the viewing plane


222


of the display came


210


.




In

FIGS. 30 and 33

, alternative embodiments of the lens assembly mounting are shown. A housing portion


242


A/B of the lens assembly secures the complete light and lens assembly in place to the mullion portion of a display case frame. More specifically, in

FIG. 33

, an arrow-shaped male member


270


of the housing


242


B may be removably locked in place within a receiving box or open channel


268


, both of which extend along the length of the housing, which is defined by extending walls


264


and


266


. Walls


264


and


266


extend from a plastic cover over the mullion member.





FIG. 30

illustrates another embodiment of the lens assembly mounting also having removably connected housing and mullion cover portions. Thus, the entire light and lens assembly may be removed and replaced with other compatible lens assemblies as a result of the interchangeable and universal mounting elements formed in both the mullion and the housing portion of the lens assembly. The attachment or mounting mechanism of

FIG. 33

is particularly beneficial because the raceway area, defined by the facing walls of the mullion cover and the housing and into which conductors for the lamps may be placed, may be varied and easily changed by mounting a new light and lens assembly.




The housing portion surface facing a lighting tube


234


may also include a reflector


262


, as shown in

FIGS. 30

,


32


and


33


. As shown in

FIG. 33

, a reflector


262


may be slidably mounted or retained within a channel or groove


254


defined by side extensions


256


and


258


. Side extensions


256


and


258


are preferably formed as part of the lens housing


242


, and may be further formed as an L-shaped portion that overlaps the outer edge of the reflector


262


so as to secure the reflector in position. Alternatively, as shown in

FIG. 30

, the reflector


262


(

FIG. 30

) may simply be fixed in place by appropriate means such as fasteners, holders or adhesives. In

FIG. 32

, an alternate embodiment of the reflector


262


A is shown having a formed peak so as to reflect light toward the lenses


236


, and generally away from the light tubing


234


. The ends of the peaked reflector


262


may be held secured within a channel


254


similar to the lens assembly described in FIG.


33


. The flat reflectors


262


are preferred, however, because it is believed that the peaked reflector increases light falling at the ends of the shelves, adjacent the light sources.




As shown in

FIGS. 30

,


32


and


33


, the lenses


236


have a mounting portion


278


which engages a lens mounting groove


280


. In

FIG. 33

, the lens mounting groove


280


is formed by a relatively rigid angled extension


272


of the housing


242


, and another relatively rigid extension


276


of the housing. A relatively flexible portion


252


adjoined to or co-extruded with extension


276


helps to retain the elongated cylindrical mounting portion of the lens


278


. Flexible portion


252


urges the lens mounting portion


278


against angled extension


272


so as to removably hold the lens


236


in place as indicated by the arrows. It should be noted that

FIG. 33

is a conceptual illustration of an alternate lens lighting system and is not drawn to scale in its entirety.




In preferred embodiments of the present invention,

FIGS. 30 and 32

, the lens mounting groove


280


may be formed of deformable plastic or any other suitable material that permits the lens mounting portion


278


to be removably locked within the mounting groove. As shown in

FIGS. 30

,


32


and


33


, the lens mounting groove


280


preferably has a strip or liner of non-slip material


274


in the groove so as to further retain the lenses


236


in place and prevent sliding of the elongated cylindrical portion of the lens


278


relative to the lens mounting groove


280


. When multiple lenses


236


are utilized, as shown in

FIGS. 32 and 33

, the opposite lens mounting portions


278


may also engage a bridge mounting groove


282


formed within a connecting bridge member


260


for assisting in properly positioning the lenses.




A lens retaining element or clip


232


may be used also, or instead, to secure the lenses


236


in place within the lens mounting groove


280


. One form of the lens retaining element


232


A is preferrably held in place as shown in

FIG. 32

with a fastener


238


, such as a screw or rivet through a hole


239


, for maintaining the lens


236


and lens retaining element in a relatively fixed position. The lens retaining element or clip


232


is preferably formed from a resilient metal band with a centered hole to receive the lens retaining element fastener


238


. The clips


232


also have elongated flanges


244


for engagement with the housing


242


so as to retain the lens


236


and lens retaining elements


232


fixed relative to the display case frame


214


. As shown in

FIG. 33

, the lens retaining element


232


B may fix multiple lenses


236


in place and form a relatively straight-lined border


246


surrounding the lenses. Depending on the relative sizes and geometry of the lens and lens retaining element


232


, a portion of the retaining element may protrude away from the lens as shown in

FIGS. 30 and 32

. When the lens retaining element


232


is fixed in place with a fastener


238


, the retaining element may slightly deform and form a bowed portion


248


(

FIG. 32

) away from the lenses.




When multiple lenses


236


are mounted adjacent a light source


234


, as mentioned above, and shown in

FIGS. 32 and 33

, a connecting bridge member


260


may be used to connect the lenses. The bridge member


260


preferrably has substantially the same length as the lenses


236


, and is formed with a mounting groove


282


to receive the cylindrical mounting portion


278


of the lenses. In addition, an end cap may be fitted at either longitudinal end of the bridge


260


so as to minimize sliding of the lens


236


relative to the bridge member As shown in

FIG. 33

, the end cap may be formed with fingered projections


284


extending into open spaces within the bridge in order to provide a more secure fit between the end cap and the bridge member, and the retained lens mounting portion


278


.




As shown in

FIG. 30

, the lens mounting portions


278


of a lens


236


may be fixed in position by an elongated member


290


and a removably locking elongated ember


292


. Both elongated members


290


and


292


are formed with relatively flexible portions


280


and mounting grooves


286


and


286


A for receiving the lens mounting portions


278


. Elongated member


290


may be flexed toward the light tube


234


so as to also engage the lens clip or lens retaining element


232


. The flange


244


of the clip retains the elongated member in place, and in flexed position, so as to also hold the clip itself in position. At the same time, the removably locking elongated member


292


is secured in place by the clip


232


, and vice-versa. The flexible portion


280


of the removably locking elongated member


292


permits the member to flex into position so as to combine with the lens clip


232


and the mounting portion


278


of the lens. In addition, member


292


may be formed with an extension along the length of the member that removably locks into, or is received by, an aperture formed in the lens assembly. Portions


280


may be formed of a flexible material, such as flexible PVC, GEON 83718, or any other suitable material. The relatively rigid portions of elongated members


290


and


292


may be formed of more rigid material such as rigid PVC, GEON 87256, HUGHES H600, or any other suitable material. It should be noted that the lens receiving portions of the previously described embodiments, which also have partially rigid and flexible regions, may be constructed from similar materials.




As mentioned above, the lenses


236


in the present invention direct light into the viewing plane


222


of display case shelves


220


. However, a lens


236


is one example of an optical element or component capable of directing light within a display case such as a refrigerated display case commonly found in supermarkets and which reduces glare as seen by the customer. Other optical components that may direct light and reduce glare to the viewing plane


222


of a display shelf


220


further include reflectors, and louvered apertures. However, other optical elements besides lenses may produce a more contrasting effect and illumination between the items within the viewing plane of a shelf, and other non-viewing portions of the display case, which may be undesirable.




In one embodiment of the present invention, as shown in

FIG. 29

, contoured lenses


236


may be positioned at opposite ends of the viewing plane in a display case shelf


220


. The lenses


236


direct light emitted from the light source tubing


234


into the viewing plane


222


for items


218


on the display shelves


220


. In addition, display items


218


located within the viewing plane


222


on the display shelf


220


are illuminated in contrast to other non-viewing portions within the display case


210


such as the rear portion of the display case and shelving posts


228


or hardware. Since light from light tubing


234


is being directed toward the viewing plans


222


of the display shelf


220


, and away from other non-viewing regions within the display case


210


, more attention may be directed to the display items


218


on the shelves


220


within the viewing plane. Thus, the lenses


236


in the present invention decrease the contrasting illumination of items


218


within the viewing plane of a display case, and simultaneously increases the contrasting illumination between products


218


within the viewing plane and other non-viewing portions of the display case


210


.





FIG. 30A

shows a lighting system using a louvered optical element


243


for reducing the amount of light shining directly from the light source to a customer outside the case. The louvered optical element may be formed from an opaque or reflective material for reducing the amount of light from the light source which shines directly outside the case. The louvered optical element may also include an opaque panel or other structure between the light source and the end of the shelf to reduce any excessive glare occurring at the end of the shelf. In the preferred embodiment, each panel of the louvered optical element is supported at the top and bottom by a suitable support structure. Spacers may be included at appropriate locations along the panels to maintain the panels spaced apart. Any number of panels can be used to achieve the desired result. For example, panels can be positioned about a portion of the circumference of the lamp, with any desired spacing to achieve the desired reduction of glare seen by the customer.




The above description discloses the preferred embodiments of the present invention. However, persons of ordinary skill in the art are capable of numerous modifications once taught these principles. Accordingly, it will be understood by those skilled in the art that changes in form and details may be made to the above-described embodiments without departing from the spirit and scope of the invention.



Claims
  • 1. A refrigerated display case used for displaying items, the refrigerated display case comprising:an insulated surrounding frame; at least one shelf positioned inside the display case for supporting an item in the display case; a viewing plane defined by a forwardmost position available to an item for display on the at least one shelf; at least one light source inside the display case for providing light to illuminate an interior portion of the refrigerated display case; and a louvered optical element positioned inside the refrigerated display case and substantially adjacent the at least one light source for reducing light emitted directly out of the case wherein the louvered optical element includes at least one substantially opaque panel for allowing light to pass from the light source to the shelf but reducing the light passing from the light source directly to the outside of the case.
  • 2. The refrigerated display case of claim 1 further including first and second light sources, and wherein the shelf has a front and first and second ends, and wherein light sources are located substantially adjacent the first and second ends respectively.
  • 3. The refrigerated display case of claim 1 wherein the refrigerated display case is used for displaying food items.
  • 4. The refrigerated display case of claim 1 wherein the viewing plane includes the front of the at least one shelf, and wherein the optical element reduces the contrasting illumination across the front of the at least one shelf.
Parent Case Info

This application is a division of Ser. No. 09/294,449 filed Apr. 19, 1999, which is a division of Ser. No. 08/486,523, filed Jun. 7, 1995, now U.S. Pat. No. 5,895,111, which is a continuation-in-part of Ser. No. 08/163,276, filed Dec. 6, 1993, now U.S. Pat. No. 5,902,034 which is a continuation-in-part of Ser. No. 08/032,549, filed Mar. 12, 1993, now U.S. Pat. No. 5,301,092, which is a continuation of Ser. No. 07/865,096, filed Apr. 8, 1992, abandoned. This application is also related to Ser. No. 09/264,428, filed Mar. 3, 1999, which is a division of Ser. No. 08/541,250 filed Oct. 12, 1995, now U.S. Pat. No. 5,879,070, which is a continuation-in-part of Ser. No. 08/486,523, filed Jun. 6, 1995, now U.S. Pat. No. 5,895,111, referenced above.

US Referenced Citations (3)
Number Name Date Kind
4719765 Hooper et al. Jan 1988
5450297 Akashi et al. Sep 1995
5895111 Santosusso et al. Apr 1999
Continuations (1)
Number Date Country
Parent 07/865096 Apr 1992 US
Child 08/032549 US
Continuation in Parts (1)
Number Date Country
Parent 08/032549 Mar 1993 US
Child 08/486523 US