This U.S. patent application claims the benefit of German patent application No. 10 2022 205 083.5, filed May 20, 2022, which is hereby incorporated by reference.
The present disclosure relates to a display device and to a means of transportation having such a display device.
Display devices in the vehicle interior are located directly in front of the vehicle occupants and are therefore always exposed to the risk of a head impact. Therefore, a new product has to pass a certified head impact test in order to be permitted for use.
For a display device, there is an increased risk of not passing such a test if the cover glass of the display device is splintered during the test. To prevent this, the cover glass or the display panel of the display device is advantageously supported flatly and early. For this purpose, it is necessary to make the distances between the components within the display device as small as possible. Due to the gap minimization within the display device, increased demands with respect to the precision are placed on the manufacturing of the individual parts and on the assembly.
In this context, US 2006/0203480 A1 describes a backlight having a plurality of lamps for light generation, a diffusing lens, a housing, and a first support element. The diffusing lens is arranged above the lamps and scatters the light. The housing has a bottom section and a side wall section, which extends from the bottom section in order to create a receptacle space for the lamps. The first support element is arranged on the bottom section in order to support the diffusing lens and has two sections inclined in relation to one another, which enable the impact forces transmitted from the diffusing lens to the bottom section to be reduced.
Matrix backlights utilize a plurality of light sources arranged in a matrix for light generation. However, this requires a greater distance between the light sources and the display panel of the display device to homogenize the light. This greater distance makes it more difficult to support the display panel flatly and early and thus to pass the head impact test.
Against this background, CN 103742840 A describes a backlight having a hollow body, in which light-emitting diodes are arranged, and an optical plate which is arranged on the hollow body. The side walls of the hollow body are made reflective. Support columns for supporting the optical plate are arranged in the hollow body.
It is an object of the disclosure to provide an improved display device having a matrix backlight.
According to a first aspect of the disclosure, a display device has a display panel and a backlight for the display panel, wherein the backlight has a reflector having a plurality of reflectively embodied cavities, a plurality of light sources arranged in each case in the cavities, and support elements, which are transparent to light emitted from the light sources and protrude at least partially into a gap between the cavities and an optical component arranged below the display panel.
In the solution according to the disclosure, a reflector is arranged between the light sources and the display panel and fills the design-related gap between the light sources and the display panel or a further optical component arranged below the display panel. This reflector has a plurality of reflectively embodied cavities, in each of which a light source is arranged. The cavities orient the light emerging from the light sources toward the display panel. Additional supporting elements prevent the display panel or the cover glass from breaking. The use of supporting elements allows the use of different materials for the supporting elements and the reflector. Since the support elements protrude in relation to the cavities, the walls of the cavities do not extend up to the display panel or the further optical component. This could otherwise result in non-illuminated areas and thus in a visible grid structure. The support elements are made transparent and therefore do not influence the homogeneity of the illumination.
According to one aspect of the disclosure, the support elements are placed on walls of the cavities or incorporated into walls of the cavities. Due to this embodiment of the reflector, it can absorb energy. For example, the support elements may be adhesively bonded on the reflector or may be manufactured by means of two-component injection molding. The support elements may be incorporated into the walls, for example, by means of press-in technology or staking. It is not necessary to provide the entire surface of the backlight with support elements. Local positioning is also possible, for example restricted to edge areas or the middle area of the display panel. The energy absorption of the reflector may be set by a variation of the wall thicknesses or wall heights and thus may be adapted to the display device. Alternatively, the support elements may also be part of the optical component.
According to one aspect of the disclosure, the support elements are supported on a circuit board, on which the light sources are arranged. In this way, the support elements may additionally be used to stiffen the reflector. The support elements may be adhesively bonded, for example, as columns, with the circuit board.
According to one aspect of the disclosure, walls of the cavities are rounded and the cavities are designed to reflect the light emitted by the light sources toward the display panel. Due to the rounding, the emitted light may be reflected toward the display panel in a more targeted manner. At the same time, the rounding ensures increased buckling resistance or a lesser notch effect in the impact direction in the event of a head impact.
According to one aspect of the disclosure, the light sources are side-emitting light-emitting diodes. The use of side-emitting light-emitting diodes has the advantage that the formation of light spots in the backlight is prevented. This ensures illumination of the display panel that appears particularly homogeneous.
According to one aspect of the disclosure, the side-emitting light-emitting diodes emit light on all sides. This ensures an additional increase in the homogeneity of the lighting of the display panel.
According to one aspect of the disclosure, a gap is located between the support elements and a component to be supported by the support elements. Such a gap has the advantage that a tolerance compensation of the individual parts and a compensation for temperature expansions is enabled, without generating additional tension in the vertical structure. Moreover, the gap can be used for light mixing of the individual cavities to ensure homogeneous illumination. The component to be supported may be, for example, the display panel or an optical plate arranged between the reflector and the display panel.
According to one aspect of the disclosure, the cavities form a rectangular grid or a hexagonal grid. The reflector can be designed in various ways. Both the arrangement of the cavities in a rectangular grid and also the arrangement of the cavities in a hexagonal grid allow the reflector to be formed from a continuous matrix of cavities.
According to one aspect of the disclosure, the support elements are formed from polycarbonate or polymethyl methacrylate. These materials have the advantage that they have the desired transparency and are also inexpensive and easy to process.
A display device according to the disclosure is preferably used in a means of transportation. The means of transportation can be, for example, a motor vehicle but alternatively also an aircraft, a rail vehicle, or a watercraft.
Further features of the present disclosure will be evident from the following description and the appended claims in conjunction with the figures.
For a better understanding of the principles of the present disclosure, embodiments of the disclosure will be explained in more detail below with the aid of the figures. The same reference signs are used in the figures for identical or functionally identical elements and are not necessarily described again for each figure. It is understood that the disclosure is not limited to the illustrated embodiments and that the described features may also be combined or modified without departing from the scope of protection of the disclosure as defined in the appended claims.
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10 2022 205 083.5 | May 2022 | DE | national |
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Number | Date | Country | |
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20230375154 A1 | Nov 2023 | US |