The present invention relates generally to a display device and television device provided with a heat dissipating material formed by bending of a sheet-shaped material made of metal.
In the past, display devices with heat dissipating materials formed by bending sheet-shaped material made of metal have been known (see for example Cited Patent Document 1).
The aforementioned Cited Patent Document 1 discloses a liquid crystal display device comprising a liquid crystal panel (display part) and a circuit board (light emitting element board) having one side whereupon is mounted a LED (a light emitting element) illuminating the liquid crystal panel and a rear side frame (heat dissipating material) having an inner surface retaining the liquid crystal panel and circuit board. In such a liquid crystal display device, the rear side frame is formed by bending a metal sheet of aluminum. Specifically, the inner surface of the rear side frame is shaped so as to contain a first plane mounted on another surface on the side opposite the LED on the circuit board, and a second plane approximately perpendicular to the first plane, and a bended area at the boundary area of the first and second planes. Also, the other surface of the circuit board on the side opposite the LED is attached to the first plane in a state whereby the second plane of the rear side frame and the end plane on the second-plane side of the rear side frame on the circuit board are in contact. Here, normally the bended area formed by means of a process of bending a metal sheet of aluminum etc. is formed so as to have an inner surface in the shape of a curve.
Cited Patent Document 1 Patent Laid-open 2006-267936
However, in a liquid crystal display device as disclosed in the aforementioned Cited Patent Document 1, when attaching the first plane of the rear side frame to the other surface of the circuit board while causing contact between the second plane of the rear side frame (heat dissipating material) and the end surface of the second plane side of the rear side frame of the circuit board (light emitting element board), in some cases the end surface of the second plane of the rear side frame of the circuit board comes into contact with the inner surface of the curved part of the bended part of the rear side frame. In such cases, the circuit board becomes fixed in an inclined position diagonally with respect to the first plane of the rear side frame, due to the curved shape of the inner surface of the bended part of the rear side frame. For this reason, light from the LED (light source) mounted on one surface of the circuit board is emitted in a diagonal direction with respect to the direction of illumination (perpendicular with respect to the first plane of the rear side frame), with the result that the amount of light illuminating the liquid crystal panel (display part) is reduced.
One or more embodiments of the present invention provide a display device and television device capable of preventing reduction of light illuminating the display part.
In one aspect, a display device according to one or more embodiments of the present invention includes: a display part; a light emitting element adapted to shine light into the display part; a light emitting element board with the light emitting element fixed on one side; a heat dissipating material formed by bending a sheet material made of metal so as to include: a first plane attached to an other side of the light emitting element board, and a second plane that forms a specified angle with respect to the first plane and has a heat dissipation function to dissipate heat from the light emitting element. The heat dissipating material includes a release part formed by removing a bended part that is the boundary of the first plane and the second plane. The display device also includes a board supporting part formed in an area corresponding to the release part in the second plane and protruding toward the light emitting element board so as to contact the light emitting element board.
According to one or more embodiments, when the other side of the light emitting element board is attached to the first plane of the heat dissipating material, it is possible to cause contact between the board supporting part(s) on the second plane of the heat dissipating material and the end(s) of the light emitting element board on the side of the second plane of the heat dissipating material, and thereby affix the light emitting element board so that the bended part of the heat dissipating material and the light emitting element board do not contact each other. As a result thereof, it is possible to prevent affixing of the light emitting element board in an inclined position diagonally with respect to the first plane on the heat dissipating material. And further as a result thereof, it is possible to prevent light from the light emitting element from shining in a direction that deviates from the intended direction of illumination of light (a direction perpendicular to the first plane of the heat dissipating material), and thus it is possible to prevent reduction in the amount of light shining into the display part.
According to one or more embodiments, a cutout part may be formed by forming hole part(s) in at least one plane of the heat dissipating material and removing one part of the bended part. By means of this construction, the cutout part(s) can be formed easily, simply by forming hole part(s) in at least one plane of the heat dissipating material and removing one part of the bended part.
According to one or more embodiments, the board supporting part may be formed in a flat shape, contacting the light emitting element board and positioned in an area corresponding to the hole part(s) protruding on the side of the light emitting element board farther than the second plane positioned in other areas than areas corresponding to the hole part. By this means, it is possible to cause the board supporting part(s) formed in a flat shape, and the end surfaces of the light emitting element board on the second plane side of the heat dissipating material to come into contact, and as a result it is possible to support the light emitting element board in a more stable manner.
According to one or more embodiments, the heat dissipating material may further include a pair of cutout parts placed in the second plane so as to extend from the two ends of the hole part(s) along a direction perpendicular to the direction in which the light emitting board extends, and the board supporting part(s) may be formed by means of causing the second plane, positioned in an area enclosed by the hole part(s) and pair of cutout parts, to protrude on the side of the light emitting board. By means of such a configuration the board supporting part is surrounded by the hole part(s) and pair of cutout parts, and therefore it is possible to easily fabricate the board supporting part(s) so as to protrude on the side of the light emitting element board.
According to one or more embodiments, the length of the board supporting part(s) in the direction in which the light emitting element board extends may be greater then the length of one light emitting element in the direction in which the light emitting element board extends. By means of such a configuration, it is possible to support the light emitting element board in stable fashion by means of board supporting part(s) whereby the length thereof is greater than in the direction in which the light emitting board extends is greater than one light emitting element, and thus it is possible to prevent slanting of the part of the light emitting element board supported by the board support part, and thereby it is possible to prevent reduction of the amount of light entering the display part.
According to one or more embodiments, a heat dissipating tape is further provided, being placed between the other surface of the light emitting element board and the first plane of the heat dissipating material, and having a heat dissipating function and a bonding function for the purpose of attaching the other surface of the light emitting element board to the first plane of the heat dissipating material by means of bonding. By means of such a configuration, it is possible to dissipate heat conducted from light emitting elements through the light emitting element board, while also bonding the other surface of the light emitting element board and the first plane of the heat dissipating material.
According to one or more embodiments, a claw part(s) may be placed in the end of the part(s) corresponding to the cutout part(s) of the first plane on the opposite side of the second plane and extending to the side of the light emitting element board, and the claw part(s) and light emitting element board may be separated by a designated distance. By means of such a configuration, it is possible to prevent the light emitting element board from moving away from the heat dissipating material by means of the claw part(s). Also, by placing a designated distance separating the claw part(s) and light emitting element board it is possible to prevent the light emitting element board from contacting the curved area between the claw part(s) and the first plane. By this means it is possible to prevent the light emitting element board from becoming affixed in a direction slanted with respect to the first surface, due to contact between the light emitting element board and the curved area between the claw and the first plane. As a result, it is possible to prevent light from the light emitting elements from being emitted in a direction apart from the originally intended direction of emission, and thereby it is possible to prevent reduction of the amount of light entering the display part.
According to one or more embodiments, a multiplicity of board supporting parts are placed at designated intervals along the direction in which the light emitting element board extends. By means of such a configuration, it is possible to support the light emitting element board in a more stable manner while preventing the light emitting element board from contacting the bended part between the first and second plane.
In another aspect, a television device according to one or more embodiments of the present invention includes: a receiving part that receives television broadcasts; a display part that displays television broadcasts received by the receiving part; a light emitting element that shines light into the display part; a light emitting element board with the light emitting element fixed on one side; a heat dissipating material formed by bending a sheet material made of metal so as to include: a first plane attached to an other side of the light emitting element board and a second plane that forms a specified angle with respect to the first plane and has a heat dissipation function to dissipate heat from the light emitting element. The heat dissipating material includes a release part formed by removing a bended part that is the boundary of the first plane and the second plane. The television device also includes a board supporting part formed in an area corresponding to the release part in the second plane and protruding toward the light emitting element board so as to contact the light emitting element board.
According to one or more embodiments, the heat dissipating material is configured so as to include a cutout part(s) formed by removal from the bended part that is the boundary between the first plane and second plane, and the board supporting part(s) is formed in an area corresponding to the cutout part(s) in the second plane, contacting the light emitting element board, protruding on the side of the light emitting element board farther than other areas than the area corresponding to the cutout part in the second plane. By this means, by causing contact of the board supporting part(s) of the second plane of the heat dissipating material and the end of the light emitting element board on the side of the second plane of the heat dissipating material, when attaching the other surface of the light emitting element board to the first plane of the heat dissipating material, it is possible to affix the light emitting element board to the heat dissipating material without allowing contact between the bended part of the heat dissipating material and the light emitting element board.
According to one or more embodiments, it is possible to prevent reduction in the amount of light entering a display part.
Embodiments of the present invention will be described below with reference to the drawings.
The configuration of a liquid crystal television 100 according to one embodiment of the present invention will be described with reference to
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Power supply board 7 is provided for the purpose of supplying power to the entirety of liquid crystal television device 100. Also, signal processing board 8 is provided for the purpose of performing signal processing of television broadcast video signals and audio signals received by means of tuner 18. Here, as shown in
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A pair of screw holes 90a and 90b matching screw materials 33 are placed at both ends of the long direction (X direction) of both holding plates 9a and 9b, as shown in
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Side part 10b, bottom part 10c, and heat dissipating part 10d are formed together as one unit by bending in a press process etc. a sheet material made of metal (sheet metal comprised of aluminum or aluminum alloy with superior heat dissipation properties). By this means, as shown in
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In the present embodiment, as described above, heat sink 10 is configured so as to contain release parts 10k shaped by removing bended part 10g, and board supporting parts 10n are shaped so as to contact LED board 6b and protrude on the side of LED board 6b (the side in the direction of arrow Y1) more than other areas A2 other than area A1, and so as to correspond to release parts 10k of bottom part 10c in area A. By this means, if the other surface of LED board 6b is attached to side part 10b of heat sink 10, then board supporting parts 10n of bottom part 10c of heat sink 10 are in contact with the end of LED board 6b on the side of bottom part 10c of heat sink 10 (the side in the direction of arrow Y2), and thereby it is possible to affix LED board 6b to heat sink 10 without causing contact between LED board 6b and bended part 10g of heat sink 10. As a result, it is possible to prevent affixing of LED board 6b in a diagonal position with respect to side part 10b of heat sink 10. And thereby, it is possible to prevent a state wherein light of LEDs 6a is irradiated in directions other than the intended direction of emission (a direction perpendicular to side part 10b of heat sink 10 (the direction of arrow X1)), and thereby to prevent reduction of the amount of light irradiated into liquid crystal display panel 2.
Also, in the present embodiment, hole parts 10j are formed in bottom part 10b of heat sink 10, and release parts 10k are formed by removal of a part of bended part 10g. By this means it is possible to easily form release parts 10k simply by forming hole parts 10j in side part 10b of heat sink 10 and removing a part of bended part 10g.
Also, in the present embodiment, as described above, board supporting parts 10n are provided in an area (area A1 of bottom part 10c) corresponding to hole parts 10j, and also are formed in a flat shape contacting LED board 6b and protruding on the side of LED board 6b (the side in the direction of arrow Y1) further than bottom part 10c positioned in other areas than the area corresponding to hole parts 10j (area A2 of bottom part 10c). By this means it is possible to cause planar contact between board supporting parts 10n formed in a flat shape, and the ends of LED board 6b on the side of bottom part 10c of heat sink 10, and thereby it is possible to support LED board 6b in a more stable manner.
Also, in the present embodiment, as described above, a pair of cutout parts 10o are provided in bottom part 10c of heat sink 10, extending from both ends of hole parts 10j along a direction (the X direction) intersecting the direction (Z direction) wherein LED board 6b extends, and board supporting parts 10n are formed by causing bottom part 10c positioned in area A1 enclosed by hole parts 10j and the pair of cutout parts 10o to protrude on the side of LED board 6b (the side in the direction of arrow Y1). By this means, board supporting parts 10n are enclosed by hole parts 10j and the pair of cutout parts 10o, and therefore it is possible to easily fabricate board supporting parts 10n protruding on the side of LED board 6b.
In addition, in the present embodiment, as described above, length L1 of board supporting parts 10n along the direction in which LED board 6b extends (the Z direction) is made longer than length L3 of one LED 6a along the direction in which LED board 6b extends. By this means, it is possible to support LED board 6b in a more stable manner by means of board supporting parts 10n having length greater than one LED 6a in the direction in which LED board 6b extends, and as a result, it is possible to prevent slanting of parts of LED board 6b supported by board supporting parts 10n, and further as a result it is possible to thereby prevent reduction in the amount of light irradiated into liquid crystal display panel 2.
Also, in the present embodiment, as described above, heat dissipating tape 6c having heat dissipating functions as well as adhesive functions for the purpose of attaching the other surface of LED (the surface in the direction of arrow X2) is placed between the other surface of LED board 6b and bottom part 10b of heat sink 10. By this means, it is possible to dissipate heat transferred from LEDs 6a through LED board 6b, and at the same time to affix the other surface of LED board 6b to side part 10b of heat sink 10 using heat dissipating tape 6c.
In addition, in the present embodiment, as described above, claw parts 10l extending along the side of LED board 6b (the side of the direction of arrow X1) are placed at the ends of the side of side part 10b (the side in the direction of arrow Y1) opposite bottom part 10c in the part corresponding to release parts 10k, and claw parts 10l and LED board 6b are separated by a specified distance D1. By this means, it is possible to prevent heat sink 10 from separating from LED board 6b, using claw parts 101. Also, by separating claw parts 101 and LED board 6b by designated distance D1, it is possible to prevent LED board 6b from contacting bended part 10m between claw par 10l and side part 10b. By this means, it is possible to prevent LED board 6b from becoming fixed in a slanted direction with respect to side part 10b as a result of contact with bended part 10m between claw par 10l and side part 10b, and thereby it is possible to further prevent LED board 6b from becoming fixed at a slanting angle with respect to side part 10b. As a result, by further preventing light from LEDs 6a from being emitted at angles deviating from the intended direction of emission (the direction perpendicular to side part 10b or heat sink 10 (the direction of arrow X1)), if is possible to further prevent reduction in the amount of light irradiated into liquid crystal display panel 2.
Also, in the present embodiment, as described above, five board supporting parts 10n are placed at designated intervals along the direction in which LED board 6b extends (the Z direction). By this means, it is possible to support LED board 6b in a stable manner, and at the same time to further prevent LED board 6b from contacting bended part 10g between side part 10b and bottom part 10c by means of five board supporting parts 10n.
In addition, in the present embodiment, as described above, heat sink 10 is configured of sheet shaped material of metal (sheet metal containing aluminum) as one unit containing side part 10b, bottom part 10c, bended part 10g and release parts 10k. By this means it is possible to prevent increase in number of components, as compared with placing side part 10b, bottom part 10c, bended part 10g, and release parts 10k each on heat sink 10 as separate components. And by using sheet shaped material of metal, it is possible to easily form release parts 10k such as hole parts 10j by means of a press process etc.
In the embodiment hereby disclosed, all points may be considered examples and not limiting. The scope of the present invention is indicated not by the aforementioned description of a embodiment but rather by the Scope of Claim for Patent, and further includes interpretations equivalent to the Scope of Claim for Patent as well as all modifications within the scope.
For example, in the aforementioned embodiment, the present invention is stated as a display device, using an example of an application to an LCD television device, however the present invention is not limited thereto. The present invention may be applied to other display devices such as PC (personal computer) monitors, etc.
Also, the aforementioned embodiment is described using an example whereby release parts 10k are formed by removing a part of bended part 10g (a part bent by folding) so as to provide holes 10j in the ends on the bottom part 10c side of side part 10b of heat sink 10 (the heat dissipating material), however the present invention is not limited thereto. In the present invention it is also possible to form a release part without placing holes in the side parts of the heat dissipating material, by removing the bended part and placing holes in the ends of the sides of the side parts of the bottom part of the heat dissipating material. Also, in the present invention, the release parts may also be formed by eliminating the entire inner surface of the bended part and placing grooves (trenches) along the direction in which the LED board extends, rather than eliminating a part of the bended part and placing holes.
In addition, in the aforementioned present embodiment, board supporting parts 10n are described as formed in a flat planar shape protruding on the side of LED board 6b (the light emitting element board), however the present invention is not limited thereby. In the present invention, the board supporting parts may also be formed in the shape of a curved surface, or in a projecting shape, protruding on the side of the light emitting element board.
Also, in the aforementioned embodiment, an example is described whereby LED board 6b (the light emitting element board) is mounted on side part 10b of heat sink 10 (the heat dissipating material) using heat dissipating tape 6c having an adhesive function as well as a heat dissipating function, however the present invention is not limited thereby. In the present invention, the light emitting element board may be attached to the side part of the heat dissipating material using material other than heat dissipating tape (such as adhesive bond). Also, the light emitting element board may be attached directly to the side part of the heat dissipating material without using heat dissipating tape, etc.
In addition, the aforementioned embodiment describes an example whereby five release parts 10k are placed along the direction in which LED board 6b (the light emitting element board) extends, however the present invention is not limited thereby. In the present invention, it is also possible to make the number of release parts 10k be four or fewer, as well as six or greater.
2 . . . liquid crystal cell (display part)
6
a . . . LED (light emitting element)
6
b . . . LED board (light emitting element board)
6
c . . . heat dissipating tape
10 . . . heat sink (heat dissipating material)
10
b . . . side part
10
c . . . bottom part
10
g . . . bended part (bended part)
10
j . . . hole part
10
k . . . release part
101 . . . claw part
10
n . . . board supporting part
10
o . . . cutout part
18 . . . tuner (receiving block)
100 . . . liquid crystal television device (display device, television device)
Number | Date | Country | Kind |
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2011-233829 | Oct 2011 | JP | national |