The present invention relates to a display device and a television receiver including a display device.
As thin, lightweight, and low-power display devices capable of performing high image quality displays, display devices in which TFTs (thin-film transistors) are used have been widely used in personal computers, cellular phones, televisions, etc. Such a display device usually includes: a TFT substrate on which TFT elements are disposed; and a liquid crystal display panel obtained by sealing in liquid crystals between opposed substrates on which counter electrodes are disposed.
Formed on a TFT substrate of this liquid crystal display panel a plurality of gate wires to which scanning signals are applied and a plurality of source wires to which video signals are applied. The gate wires and the source wires demarcates a plurality of picture elements arranged in a matrix. The gate wires and the source wires cross each other. Further provided is a driver circuit substrate that drives the liquid crystals by supplying predetermined voltages to the gate and source wires formed on the TFT substrate. In most cases, an electrical connection between such a driver circuit substrate and each of the wires formed on the TFT substrate is made by using a flexible wiring substrate having flexibility.
Meanwhile, due to the recent demand for a reduction in width of the frame of a liquid crystal display device, it has been difficult to ensure sufficient space along the sides of the liquid crystal display panel and the backlight. There have been various proposals presented in order to solve problems attributed to this difficulty.
For example, Patent Literature 1 discloses a liquid crystal display device having a protective member provided on an inner side of a side face of a cover. The technology described in Patent Literature 1 can prevent a flexible substrate and an IC chip from being damaged by being touched by an edge of the side face of the cover when the cover is mounted on the back surface of a backlight.
Patent Literature 1
With the demand for a reduction in width of the frame, there has been an increased risk of damage to the driver circuit due to an electrical short caused by contact between a wiring pattern surface of the driver circuit substrate and a backlight chassis.
Patent Literature 1 describes using an L-shaped protective member so that the drive circuit substrate 10 does not make contact with the rear frame 13. However, the technique described in Patent Literature 1 not only makes the manufacturing process complex but also fails to overcome the risk of the drive circuit substrate being damaged in contact with the center frame etc. due to vibrations of transportation etc.
A possible example configuration for reducing these risks is the one in which the backlight chassis is provided with protrusions so that the wiring pattern surface of the driver circuit substrate does not make contact with the backlight chassis.
The source SOF 40, which has flexibility, is connected to the source substrate 41 in a curved line that extends from the side of the display surface of the liquid crystal display panel 16 along the sides of the liquid crystal display panel and a backlight unit 30, in order that the source substrate 41 is placed at the back of the backlight unit 30 (i.e. at the surface of the backlight unit 30 that faces away from the liquid crystal display panel 16).
The driver circuit has its wiring pattern formed on the surface (substrate rear surface 41a) of the source substrate 41 which faces the backlight unit 30. In the example shown in
However, since most of the area on the rear surface of the source substrate 41 is occupied by the wiring pattern, it is impossible to eliminate the possibility of contact between the protrusion 36a and the wiring pattern on the rear surface of the source substrate 41. Further, a plurality of protrusions 36a formed in such positions as not to make contact with the wiring pattern cannot evenly hold the source substrate 41, so that there is a possibility of a short being caused by damage to the substrate rear surface 41a due to vibrations of transportation etc.
Another possible example configuration is the one in which an insulating sheet is provided so that the wiring pattern on the substrate rear surface does not make contact with the backlight chassis.
Provided on the surface of the backlight chassis 36 that faces the source substrate 41 and in a position thereon that faces the substrate rear surface 41a is an insulating sheet 37. The display device 8 shown in
However, such a display device 8 requires the insulating sheet 37, which is quite expensive, and therefore presents a problem of inviting cost increases.
The present invention has been made in view of the foregoing problems, and it is an object of the present invention to provide a display device that, while suppressing cost increases, can prevent contact between a circuit pattern formed on a circuit substrate and a backlight chassis.
In order to solve the foregoing problems, a display device according to an aspect of the present invention includes: a chassis; a circuit substrate having a surface facing the chassis with a circuit pattern formed on the surface and having a part held with respect to the chassis, the chassis having a projecting part with which an edge of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis.
An aspect of the present invention makes it possible to prevent contact between the circuit pattern and the chassis while suppressing cost increases.
An embodiment of the present invention is described below with reference to the drawings.
(Configuration of a Display Device 10 as Schematically Described)
First, a configuration of a display device 10 according to the present embodiment is schematically described with reference to
The display device 10 shown in
As shown in
The bezel 12 is attached to the front surface of the frame 14. The bezel 12 is provided for protecting the surface of the frame 14 and improving the appearance of the display device 10. The bezel 12 used here is one made of metal such as aluminum, but a bezel made of a non-metallic material such as resin may be used instead.
The frame 14 supports the display panel 16. Specifically, the frame 14 has a frame part having an opening at the front that corresponds in size to the display region of the liquid crystal display panel 16, and it is this frame part that supports the outer edge of the liquid crystal display panel 16 (i.e. the part of the liquid crystal display panel 16 that is outside of the display region). The frame 14 used here is one made of metal such as aluminum.
The liquid crystal display panel 16 includes a TFT (thin-film transistor) substrate, a color filter, a polarization filter, etc. The TFT substrate includes a glass substrate and a plurality of TFT (thin-film transistor) liquid crystal pixels formed on the glass substrate and connected to a grid-like matrix of wires constituted by gate wires and source wires. In this liquid crystal display panel 16, a display drive circuit (not illustrated) causes a data signal corresponding to a picture signal to be written to each TFT liquid crystal pixel. This causes the amount of backlight that is transmitted through each TFT liquid crystal pixel to be adjusted in the liquid crystal display panel 16, whereby a picture corresponding to the picture signal is displayed.
The panel guide 18 is fitted onto the rear side of the frame 14. The panel guide 18 supports the liquid crystal display panel 16 so that the liquid crystal display panel 16 is supported in a predetermined place on the inner side of the frame 14. The panel guide 18 used here is one made of a non-metallic material such as resin.
The optical sheets 20 are provided in such a manner as to be sandwiched between the liquid crystal display panel 16 and a backlight panel 32. These optical sheets 20 are provided for adjusting the properties of backlight that enters the liquid crystal display panel 16. For example, the optical sheets 20 include a plurality of sheet-like optical members such as a diffusion panel, a diffusion sheet, a lens sheet, and a polarization reflective sheet.
The backlight unit 30, provided at the back of the liquid crystal display panel 16, makes backlight shine on the display panel 16. Specifically, the backlight unit 30 includes the backlight panel 32, an LED substrate 34 (not illustrated), and a backlight chassis (chassis) 36.
The backlight panel 32 is provided at the back of the liquid crystal display panel 16. This backlight panel 32 is a so-called light guide plate that causes backlight having entered the backlight panel 32 through a side part thereof to be guided to the liquid crystal display panel 16.
The backlight chassis 36 supports the backlight panel 32 by the back surface side of the backlight panel 32. The backlight chassis 36 used here is one made of metal such as aluminum.
The LED substrate 34 includes an LED array 35 (not illustrated) serving as a light source and a LED drive circuit (not illustrated) that drives the LED array 35. The LED substrate 34 is provided to a side part of the backlight panel 32, and backlight enters the backlight panel 32 through this side part. In the present embodiment, the LED substrate 34 is provided to the lower side part of the backlight panel 32 (which faces the region in the drawings in which the y coordinate is negative). However, this does not imply any limitation.
Further, the display device 10 has a wire holder (holding member) 42 that holds a source substrate 41. The wire holder 42 is placed on the back surface side of the backlight chassis 36. As shown in
(Wire Holder 42)
As shown in
By having such a wire holder 42, the display device 10 can securely position either end of a source substrate 41 with respect to the backlight chassis 36.
Further, if any of the after-mentioned source SOFs 40 is deformed under pressure or through expansion under heat, the source substrate 41 may be shifted or bent by the deformation. Further, the source substrate 41 may also be shifted by vibrations of transportation etc. In such a case, fixing of the source substrate 41 to the backlight chassis 36 with screws etc. may cause the source substrate 41 to be broken or cracked under pressure due to the deformation and/or movement of the source substrate 41. However, the wire holder 42, which simply clamps the source substrate 41, can holds the source substrate 41 without putting extra pressure upon the source substrate 41 even if the source substrate 41 deforms and/or moves.
Further, in a case where a screw or the like is used as a holding member for a source substrate 41, the screw or the like needs to be attached to the backlight chassis 36 when the source substrate 41 is attached to the display device 10. However, a wire holder 42 can be attached to the backlight chassis 36 at any time before a source substrate 41 is attached.
The use of a wire holder 42 as a holding member for a source substrate 41 increases the degree of freedom in the manufacturing process, thus making it possible to improve assembly accuracy.
(Source Substrate 41)
As shown in
The source substrate 41 has an elongate shape, e.g. a rectangular shape as shown in
(Source SOF 40)
A source SOF 40 is a printed wiring substrate for electrically connecting a source substrate 41 and a source wire formed on the liquid crystal display panel 16. As shown in
By thus causing the source SOF 40 to be bent in a folded manner so that the source substrate 41 is placed at the back of the backlight unit 30, the bezel 12 of the display device 10 can be formed small in width. That is, a reduction in width of the frame can be achieved.
(Backlight Chassis 36)
The backlight chassis 36 is formed with a drawn part (projecting part) 43 that projects from the backlight chassis 36 toward the source substrate 41. As shown in (b) of
This causes the lower side of the source substrate 41 and the inclined surface 43a to make line contact with each other when the source substrate 41 is displaced (bent, shifted). This disperses the pressure that is applied to the source substrate 41, thus making it possible to prevent the source substrate 41 from being worn or damaged.
Further, as shown in (a) of
If there is a dihedral angle around the inclined surface 43a of the drawn part 43, the dihedral angle makes point contact with the lower side of the source substrate 41, thus posing a risk of wearing or damaging the source substrate 41. The pressure that can be generated between the lower side of the source substrate 41 and the drawn part 43 can be reduced by forming chamfered parts (sloped surfaces 43f, 43g, and 43h) around the inclined surface 43a as in the present embodiment. This makes it possible to prevent the source substrate 41 from being worn or damaged.
Further, as shown in
Further, of the four drawn parts 43 shown in
Further, the positions in which the drawn parts 43 are placed are not to be limited to those positions shown in
Further, the shape of each of the drawn parts 43 is not to be limited to the aforementioned shape, and the drawn parts 43 need only be formed so as to be able to hold the source substrate 41. For example, the shape of each of the drawn parts 43 may be a semispherical shape.
Further, as mentioned above, the drawn parts 43 may be the ones formed integrally with the backlight chassis 36 by projecting from the backlight chassis 36, or may be the ones formed by members on the backlight chassis 36 separately from the backlight chassis 36.
As described above, the display device 10 includes: a backlight chassis 36; and a source substrate 41 having a surface (substrate rear surface 41a) facing the backlight chassis 36 with a circuit pattern formed on the surface and having a part held with respect to the backlight chassis 36. The backlight chassis 36 has a drawn part (projecting part) 43 with which a lower side (edge) of the source substrate 41 makes contact when the source substrate 41 is displaced toward the backlight chassis 36.
In such a configuration, the backlight chassis 36 has a drawn part 43, such that the lower side of the source substrate 41 makes contact with the inclined surface 43a of the drawn part 43 when the source substrate 41 is displaced toward the backlight chassis 36 due to external pressure, thermal deformation, or the like. Therefore, even if the source substrate 41 is displaced, the source substrate 41 will not make contact with any part of the backlight chassis 36 other than the inclined surface 43a. Further, since the drawn part 43 is in contact with the edge of the source substrate 41, even if the source substrate 41 is displaced, contact between the backlight chassis 36 and the circuit pattern of the source substrate 41 can be prevented. Further, since the drawn part 43 can be achieved by a simple configuration, the drawn part 43 hardly invites cost increases.
Further, the display device 10, in which the drawn part 43 is formed integrally with the backlight chassis 36, can prevent contact between the backlight chassis 36 and the circuit pattern of the source substrate 41 without needing a new member as the drawn part 43. That is, the display device 10 can both prevent contact between the backlight chassis 36 and the circuit pattern of the source substrate 41 and more effectively suppress cost increases.
Further, since the display device 10 has the wire holder 42, the edge of the source substrate 41 other than both ends makes contact with the drawn part 43 even if the source substrate 41 is bent; therefore the circuit pattern formed on the source substrate 41 will not make contact with the backlight chassis 36. This makes it possible to, while preventing contact between the backlight chassis 36 and the circuit pattern, effectively use the limited amount of space on the source substrate 41 for the circuit pattern.
It should be noted that although a case where the source substrate 41 is placed at the back of the backlight chassis 36 and along a surface parallel to the liquid crystal display panel 16 has been taken as an example, the example does not imply any limitation. In a case where the backlight chassis 36 has a side face part along a side face of the display device 10 and the source substrate 41 is placed along the side face part of the backlight chassis 36, a projecting part that makes contact with the edge of the source substrate 41 needs only be provided on the side face part of the backlight chassis 36.
Further, in a case where there is a possibility that the wiring pattern of the source substrate 41 makes contact with a member other than the backlight chassis 36, the member needs only be provided with a projecting part that makes contact with the edge of the source substrate 41.
Further, in the foregoing description, it was assumed that the drawn part 43 makes contact when the source substrate 41 is displaced. However, there may be a configuration in which in a case where the source substrate 41 is in a fixed place or in a situation where the source substrate 41 is not bent, the drawn part 43 makes contact with the edge of the source substrate 41.
Another embodiment (Embodiment 2) of a display device according to the present invention is described below with reference the drawings. A display device 10′ according to the present embodiment differs from the display device 10 according to Embodiment 1 in that the former does not include a backlight chassis 36 having a drawn part 43 with which the lower side of a source substrate 41 makes contact, but includes a backlight chassis 36′ having a drawn part 43 with which the lower side of a source substrate 41 makes contact and a drawn part 44 with which the upper side of the source substrate 41 makes contact. Since the present embodiment differs solely in this regard from Embodiment 1, only the point of difference is described below, and the same members are given the same reference signs, and as such, are not described here.
(Backlight Chassis 36′)
As shown in
This causes the lower side of the source substrate 41 and the inclined surface 43a to make line contact with each other when the source substrate 41 is displaced (bent, shifted). Furthermore, this causes the upper side of the source substrate 41 and the inclined surface 44a to make line contact with each other. This disperses the pressure that is applied to the source substrate 41, thus making it possible to more suitably prevent the source substrate 41 from being worn or damaged.
Further, as shown in
Further, the drawn part 44 may have a similar shape to the drawn part 43. That is, the drawn part 44 may have a substantially rectangular surface (upper surface) raised from the backlight chassis 36′ toward the source substrate 41. The drawn part 44 may have the aforementioned inclined surface 44a, a surface (surface facing the region in which the y coordinate is negative) facing the inclined surface 43a, and right and left side surfaces (surfaces facing each other along the x axis). Furthermore, the drawn part 44 may have parts chamfered obliquely from the inclined surface 44a. Specifically, the drawn part 44 may have (1) a sloped surface which is a surface where the inclined surface 44a and each of the right and left side surfaces are connected to each other and which is formed to prevent a dihedral angle from being formed when the inclined surface 44a and each of the right and left side surfaces are directly connected to each other and (2) a sloped surface which is a surface where the inclined surface 44a and the upper surface are connected to each other and which is formed to prevent a dihedral angle from being formed when the inclined surface 44a and the upper surface are directly connected to each other.
It should be noted that the shape of each of the drawn parts 44 is not to be limited to the aforementioned shape, and the drawn parts 44 need only be formed so as to be able to hold the source substrate 41. For example, the shape of each of the drawn parts 44 may be a semispherical shape.
As described above, the display device 10′ includes: a backlight chassis 36′; and a source substrate 41 having a surface (substrate rear surface 41a) facing the backlight chassis 36′ with a circuit pattern formed on the surface and having a part held with respect to the backlight chassis 36′. The backlight chassis 36′ has a drawn part (first projecting part) 43 with which a lower side (lower end) of the source substrate 41 makes contact when the source substrate 41 is displaced toward the backlight chassis 36′ and a drawn part 44 (second projecting part) 44 with which an upper side (upper end) of the source substrate 41 makes contact when the source substrate 41 is displaced toward the backlight chassis 36′.
In such a configuration, the lower side (edge, lower end) of the source substrate 41 makes contact with the inclined surface 43a of the drawn part 43 when the source substrate 41 is displaced toward the backlight chassis 36′ due to external pressure, thermal deformation, or the like. Further, the upper side (upper end) of the source substrate 41 makes contact with the inclined surface 44a of the drawn part 44. Therefore, even if the source substrate 41 is displaced, the source substrate 41 will not make contact with any part of the backlight chassis 36′ other than the inclined surface 43a or 44a. Further, since the drawn part 44 is in contact with the upper side of the source substrate 41, even if the source substrate 41 is displaced upward, contact between the backlight chassis 36′ and the circuit pattern of the source substrate 41 can be prevented. Further, since the drawn part 44 can be achieved by a simple configuration, the drawn part 44 hardly invites cost increases.
Further, as shown in
It should be noted here that as shown in
(Summary)
A display device according to an aspect of the present invention includes: a chassis (backlight chassis 36); a circuit substrate (source substrate 41) having a surface facing the chassis with a circuit pattern formed on the surface and having a part held with respect to the chassis, the chassis having a projecting part (drawn part 43) with which an edge of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis.
In the foregoing configuration, the chassis has the projecting part, and the edge of the circuit substrate makes contact with the projecting part when the circuit substrate is displaced toward the chassis due to external pressure, thermal deformation, or the like. Therefore, even if the circuit substrate is displaced, the circuit substrate will not make contact with any part of the chassis other than the projecting part. Further, since the projecting part is in contact with the edge of the circuit substrate, even if the circuit substrate is displaced, contact between the chassis and the circuit pattern of the circuit substrate can be prevented. Further, since the projecting part can be achieved by a simple configuration, the projecting part makes it possible to prevent contact between the chassis and the circuit pattern while suppressing cost increases.
Furthermore, the display device according to an aspect of the present invention is preferably configured such that the projecting part is formed integrally with the chassis.
The foregoing configuration makes it possible to prevent contact between the chassis and the circuit pattern of the circuit substrate without needing a new member as the projecting part, i.e. to both prevent contact between the chassis and the circuit pattern of the circuit substrate and more effectively suppress cost increases.
Furthermore, the display device according to an aspect of the present invention is preferably configured such that the projecting part has a contact surface (inclined surface 43a) that is parallel to the edge of the circuit substrate.
In the foregoing configuration, the projecting part has a contact surface that is parallel to the edge of the circuit substrate. As such, when the circuit substrate is bent, the edge of the circuit substrate and the projecting part makes line contact with each other. Therefore, even if the circuit substrate is bent, no extreme pressure will be applied to the circuit substrate. This makes it possible to inhibit the circuit substrate from being worn or damaged.
Furthermore, the display device according to an aspect of the present invention is preferably configured such that the chassis has a projecting part with which a lower end of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis.
In the foregoing configuration, the lower end of the circuit substrate makes contact with the projecting part of the chassis. In such a configuration, even if the circuit substrate is displaced, the circuit substrate will not make contact with any part of the chassis other than the projecting part. Therefore, even if the circuit substrate is displaced, contact between the chassis and the circuit pattern of the circuit substrate can be prevented.
Furthermore, the display device according to an aspect of the present invention is preferably configured such that the chassis has a first projecting part (drawn part 43) with which a lower end of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis and a second projecting part (drawn part 44) with which an upper end of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis.
In the foregoing configuration, the chassis has a first projecting part with which a lower end of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis and a second projecting part with which an upper end of the circuit substrate makes contact when the circuit substrate is displaced toward the chassis. In such a configuration, the lower and upper ends of the circuit substrate make contact with the first and second projecting parts, respectively, when the circuit substrate is displaced toward the chassis due to external pressure, thermal deformation, or the like. Therefore, even if the circuit substrate is displaced, contact between the chassis and the circuit pattern of the circuit substrate can be prevented. Further, since the second projecting part can be achieved by a simple configuration, the second projecting part makes it possible to prevent contact between the chassis and the circuit pattern while suppressing cost increases.
Furthermore, the display device according to an aspect of the present invention may be configured such that: the circuit substrate has an elongate shaped; and the chassis has a holding member (wire holder 42) for holding either end of the circuit substrate.
In the foregoing configuration, the circuit substrate has an elongate shaped, and the chassis has a holding member for holding either end of the circuit substrate. This makes it possible to surely position either end of the circuit substrate with respect to the chassis. Further, the edge of the circuit substrate other than both ends makes contact with the projecting part even if the circuit substrate is bent; therefore the circuit pattern formed on the circuit substrate will not make contact with the chassis.
This makes it possible to, while preventing contact between the chassis and the circuit pattern, effectively use the limited amount of space on the circuit substrate for the circuit pattern.
Furthermore, the display device according to an aspect of the present invention is preferably configured such that: the chassis is a backlight chassis; and the display device includes: a display panel (liquid crystal display panel 16) placed in parallel to the backlight chassis; and a flexible wiring substrate (source SOF 40) having one end connected to the display panel and the other end connected to the circuit substrate.
In the foregoing configuration, the backlight chassis, the display panel, the circuit substrate are placed substantially parallel to each other, and the display panel and the circuit substrate is connected via the flexible wiring substrate. Therefore, this makes it possible to achieve a display device that, while achieving a reduction in width of the frame and a reduction in thickness, can prevent the wiring pattern of the circuit substrate from making contact with the backlight chassis.
Further, a television receiver including the display device, too, is encompassed in the scope of the present invention.
The present invention is not limited to the description of the embodiments above, but may be altered by a skilled person within the scope of the claims. An embodiment based on a proper combination of technical means disclosed in different embodiments is encompassed in the technical scope of the present invention.
The present invention is applicable to display sections of household appliances such as television receivers and computers.
Number | Date | Country | Kind |
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2012-005629 | Jan 2012 | JP | national |
2012-207596 | Sep 2012 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2012/074297 | 9/21/2012 | WO | 00 | 7/10/2014 |