The present invention relates generally to a display device, and more particularly to a display device having a plurality of thin elongated gas discharge tubes in parallel for displaying any types of pictures.
A display device has been proposed, which includes gas discharge tubes disposed side by side, and in which a gas discharge is produced by application of a voltage through external electrodes, whereby light is emitted from phosphors within the tubes. (See Japanese Patent Application Publication JP 2003-86141-A.)
Such a display device includes: gas discharge tubes, each containing a discharge gas and having a phosphor layer therein, supports contacting and supporting the gas discharge tubes, and a plurality of electrodes disposed on the surfaces of the supports facing the gas discharge tubes for externally applying a voltage to the discharge tubes of the display device to cause a discharge to take place within the discharge tubes to thereby provide picture display.
It is desirable that the precision of the registration of the address or signal electrodes and the gas discharge tubes of such a display device should be as high as possible. However, achievement of such high precision requires complicated manufacturing process, causing the manufacturing cost to increase.
In order to simplify the process for manufacturing prior art display devices, registration between the address electrodes and the gas discharge tubes was achieved in a simple manner by forming the address electrodes at predetermined intervals on the rear support and arranging the gas discharge tubes on the rear support in such a manner as to make adjacent gas discharge tubes contact with each other. However, dimensions of the gas discharge tubes vary, and hence a cumulative error in the tube width may cause undesirable misregistration between the address electrodes and the gas discharge tubes. On the other hand, if the gas discharge tubes and the address electrodes are accurately registered before bonding them, the number of steps for bonding increases, which increases the manufacturing cost.
The inventors have recognized that there is a need for achieving registration between the address or signal electrodes and the gas discharge tubes at a low cost.
An object of this invention is to achieve registration between signal electrodes and gas discharge tubes at a low cost.
Another object of the invention is to provide disposition of a plurality of gas discharge tubes on a rear support in such a manner as to make it possible to achieve registration between signal electrodes and the gas discharge tubes.
In accordance with an aspect of the present invention, a display device includes: a plurality of gas discharge tubes sandwiched between a front support plate and a rear support plate; a plurality of display electrodes formed on a surface of the front support plate facing the gas discharge tubes to extend across the axial direction of the gas discharge tubes; and a plurality of signal electrodes formed on a surface of the rear support plate facing the gas discharge tubes to extend along the longitudinal direction of the gas discharge tubes. The plurality of signal electrodes are divided into a plurality of groups, each including a predetermined number of signal electrodes. The distance between adjacent ones of the signal electrodes in each group is substantially equal to a first distance. The distance between the signal electrode at an end of each group of the signal electrodes and the signal electrode at the adjacent end of the adjacent group being substantially equal to a second distance that is larger than the first distance.
In accordance with another aspect of the invention, a display device includes: a plurality of groups of gas discharge tubes disposed in parallel between a front support plate and a rear support plate; the front support plate having a first plurality of electrodes extending substantially in parallel disposed on a surface of the front support plate facing the gas discharge tubes. The rear support plate having a second plurality of electrodes extending substantially in parallel are disposed on a surface of the rear support plate facing the gas discharge tubes, the plurality of groups of gas discharge tubes being disposed respectively in association with the second plurality of electrodes. The gas discharge tubes are disposed in such a manner that the adjacent gas discharge tubes in each group are substantially in contact with each other, and that the gas discharge tube at an end of each group of the gas discharge tubes and the gas discharge tube at the adjacent end of the adjacent group are spaced from each other.
The invention also relates to a method of manufacturing the display device as described above.
According to the invention, a display device including a rear support allows registration between its signal electrodes and gas discharge tubes at a low cost.
The invention will be described with reference to the accompanying drawings. Throughout the drawings, similar symbols and numerals indicate similar items and functions.
Typically, phosphor support members having respective red, green and blue (R, G, B) phosphor layers formed or deposited thereon are inserted into the interior discharge spaces of the thin gas discharge tubes 11R, 11G, 11B, 12R, 12G, 12B, . . . , respectively. Discharge gas is introduced into the interior discharge space of each gas discharge tube, and the gas discharge tube is sealed at its opposite ends. Alternatively, the phosphor layer may be formed or deposited on the inner surface of an associated gas discharge tube without using the support member. The signal electrodes 3 are formed on the rear support sheet 32 and extend along the longitudinal direction of the respective discharge tubes 11R, 11G, 11B, . . . . The pairs of display electrodes 2 are formed on the front support sheet 31 and extend in the direction crossing the signal electrodes 3. A distance providing a non-discharging region or non-discharging gap is provided between each pair of display electrodes 2 and an adjacent pair of display electrodes 2.
The signal electrodes 3 and the pairs of display electrodes 2 are brought into intimately contact respectively with the lower and upper peripheral surfaces of the gas discharge tubes 11R, 11G, 11B, . . . , when the display device 10 is assembled. In order to provide better contact, an electrically conductive adhesive may be placed between the display electrodes and the gas discharge tubes.
In plan view of the display device 10 seen from the front side, the intersections of the signal electrodes 3 and the pairs of display electrodes 2 provide unit light-emitting regions. Display is provided by using either one electrode of each pair of display electrodes 2 as a scanning electrode, generating a selection discharge at the intersection of the scanning electrode with the signal electrode 3 to thereby select a light-emitting region, and generating a display discharge between the pair of display electrodes 2 using the wall charge formed by the selection discharge on the region of the inner tube surface at the selected region, which, in turn, causes the associated phosphor layer to emit light. The selection discharge is an opposed discharge generated within each gas discharge tube 11R, 11G, 11B, . . . between the vertically opposing scan electrode and the signal electrode 3. The display discharge is a surface discharge generated within each gas discharge tube 11R, 11G, 11B, . . . between the two display electrodes of each pair of display electrodes disposed in parallel in a plane.
As described above, the gas discharge tube 11 is arranged such that the phosphor layer 4 is caused to emit light through discharge by the plurality of pairs of display electrodes 2 disposed in contact with the tube outer wall surface, whereby a number of light-emitting points (display portions) can be provided in the single tube. The gas discharge tube 11 is formed of a transparent insulating material, e.g. borosilicate glass, and, typically, has a tube diameter of 2 mm or smaller and a tube length of 300 mm or larger.
The support member 6 is formed of a transparent insulating material, e.g. borosilicate glass, and is a member separate from the tubular envelope (glass tube) of the gas discharge tube 11, and has the phosphor layer 4 formed thereon. The support member 6 may be disposed within the glass tube by applying a paste of phosphor over the support member 6 outside the glass tube and then baking the phosphor paste to form the phosphor layer 4 on the support member 6, before inserting the support member 6 into the glass tube. As the phosphor paste, a desired one of various phosphor pastes known in this technical field may be employed.
The pair of display electrodes 2 and the signal electrode 3 can generate discharges in the discharge gas within the tube by applying voltages between them. The electrode structure of the gas discharge tube 11 shown in
The electron emissive film 5 emits charged particles, when it is bombarded with the discharge gas having energy above a given value. When a voltage is applied between the pair of display electrodes 2, the discharge gas contained in the tube is excited. The phosphor layer 4 emits visible light by converting thereinto vacuum ultraviolet radiation generated in the de-excitation process of the excited rare gas atoms.
As shown in
With the above-described arrangement in which the plurality of signal electrodes 3 formed on the rear support 32 are divided into the blocks B1, B2, . . . , Ba, with the distance PG between two adjacent ones of the signal electrodes in any two respective adjacent ones of the blocks (between 301 and 302, between 303 and 304, . . . , between 307 and 308) determined to be larger than the distance PT between adjacent ones of the signal electrodes 3 in each block, the cumulative misregistrations between the signal electrodes 3 and the gas discharge tubes (11R, . . . , 12B) in a block can be absorbed by the distance PG between the signal electrode of that block and the adjacent signal electrode of the other block adjacent to that block (between the blocks 301 and 302, between 303 and 304, . . . , or between 307 and 308). In this way, irregular intervals Gb are disposed between the gas discharge tubes, between 12B and 13R, between 14B and 15R, . . . , and between 16B and 17R of the adjacent blocks. Accordingly, there is no undesirable magnitude of misregistrations between the signal electrodes 3 and the gas discharge tubes 11R, 11G, . . . , 18B in the display device 10.
For assembling the display device 10, the rear support 32, on which the signal electrodes 3 are formed, is prepared such that the distance (or pitch) between the adjacent signal electrodes 3 within a block differs from the distance (or pitch) between two adjacent ones of the signal electrodes at the respective adjacent ends of any two respective adjacent ones of the blocks, and then the blocks of gas discharge tubes are disposed on the rear support 32, in such a manner that the gas discharge tubes (11R, . . . , 12B), . . . , or (17R, . . . , 18B) of each block are disposed in contact with each other, being registered with respect to either one of the two signal electrodes at the opposite ends of that block. In this manner, the display device 10 can be manufactured with ease.
In
Each block B1, B2, . . . , or Ba of the display device 102 is formed of a combination of the rear support substrate 321, 322, . . . , or 328 with an associated group of gas discharge tubes (11R, . . . , 12B), . . . , or (17R, . . . , 18B). The respective blocks B1, B2, . . . , and Ba have the same dimensions, shape and configuration.
Similarly to the above-described embodiment, the cumulative misregistrations between the signal electrodes 3 and the gas discharge tubes (11R, . . . , 12B), or (17R, . . . , 18B) in each block is absorbed by the distance PG between the signal electrode of that block and the adjacent electrode of the other block adjacent to that block (between the blocks 301 and 302, between 303 and 304, . . . , or between 307 and 308).
For assembling the display device 102, each group of the adjacent gas discharge tubes (11R, . . . , 12B), . . . , or (17R, . . . , 18B) are disposed in contact with each other and bonded together on the signal electrodes 3 of the corresponding block B1, B2, . . . , or Ba on the corresponding rear support substrate 321, 322, . . . , or 328, and then the plurality of blocks comprised of the respective support substrates 321, 322, . . . , and 328 of the substrate 32 with the disposed gas discharge tubes (11R, . . . , 12B), . . . , and (17R, . . . , 18B) are combined into the one display device 102. In this way, the display device 102 is manufactured easily.
In
Similarly to the embodiments described above, the cumulative error in misregistrations between the plural electrodes 3 and the gas discharge tubes (11R, 12B), . . . , or (17R, . . . , 18B) in a block is absorbed by the distance PG between the signal electrode of that block and the adjacent signal electrode of the other block adjacent to that block.
For assembling the display device 104, each group of the adjacent gas discharge tubes (11R, . . . , 12B), or (17R, . . . , 18B) are disposed in contact with each other and bonded together on the respective ones of the signal electrodes 3 in the corresponding one of the blocks B1, B2, . . . , and Ba on the rear support 32, by using the opposite steps formed between the blocks B1, B2, Ba of signal electrodes 3 on the rear support 32 and the ribs 341, 342, . . . , 348. In this manner, the display device 104 can be manufactured easily.
The ribs 341, 342, . . . , 348 may be bonded onto the rear support 32 by means of an adhesive. Alternatively, the rear support 32 with the ribs 341, 342, . . . , 348 may be formed by masking rib portions of a surface of an unprocessed substrate and etching away the unmasked portions.
In
Each block B1, B2, . . . , or Ba of the display device 106 is formed by a combination of the rear support substrate 321, 322, . . . , or 328 with its corresponding group of gas discharge tubes (11R, . . . , 12B), . . . , (17R, 18B). The blocks B1, B2, . . . , and Ba have the same dimensions, shape and configuration.
Similarly to the embodiments described above, the cumulative misregistrations between the signal electrodes 3 and the gas discharge tubes (11R, . . . , 12B), or (17R, . . . , 18B) in each block can be absorbed by the distance PG between the signal electrode in that block and the adjacent signal electrode of the other block adjacent to that block (i.e. between the blocks 301 and 302, between 303 and 304, or between 307 and 308).
For assembling the display device 106, each group of adjacent gas discharge tubes (11R, . . . , 12B), or (17R, . . . , 18B) are disposed in contact with each other and bonded together on the signal electrodes 3 in the corresponding block B1, B2, . . . , or Ba on the corresponding rear support substrate 321, 322, . . . , or 328, by using the opposite steps formed between the blocks B1, B2, . . . , and Ba of signal electrodes 3 on the rear support substrates 321, 322, . . . , and 328 and the ribs 341, 342, . . . , 348. After that, the plurality of blocks comprised of the respective rear support substrates 321, 322, . . . , and 328 with the disposed gas discharge tubes (11R, . . . , 12B), and (17R, . . . , 18b) are combined together to form the one display device 106. In this manner, the display device 106 can be manufactured easily.
In
In
The above-described embodiments are only typical examples, and their combination, modifications and variations are apparent to those skilled in the art. It should be noted that those skilled in the art can make various modifications to the above-described embodiments without departing from the principle of the invention and the accompanying claims.
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Number | Date | Country | |
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20080007176 A1 | Jan 2008 | US |