Embodiments described herein relate generally to a display device.
There is known an LED display using a light emitting diode (LED), which is a self-luminous element is known. Nowadays, a display device (in the following, referred to as a micro LED display) using a minute light emitting diode element called a micro LED is developed as a display device of higher definition.
Unlike a conventional liquid crystal display or organic EL display, this micro LED display is formed in which a large number of chip-shaped micro LEDs (in the following, referred to as an LED chip) are mounted in a display area, and thus it is easy to achieve both high definition and large size, and the micro LED display is attracting attention as a next-generation display.
The LED chip described above is mounted on an array substrate at the time of manufacturing the micro LED display, and at this time, the array substrate is easily damaged, which causes defects in the micro LED display.
In general, according to one embodiment, a display device includes a substrate, a pixel electrode disposed on the substrate, a light emitting element mounted on the pixel electrode, a drive transistor configured to control a current supplied to the light emitting element through the pixel electrode, and a conductive layer formed between the pixel electrode and the drive transistor so as to at least partially overlap with the pixel electrode in a planar view. The conductive layer does not overlap with a region of the pixel electrode on which the light emitting element is mounted in a planar view.
Various embodiments will be described hereinafter with reference to the accompanying drawings. The disclosure is merely an example, and appropriate modifications that can be easily conceived by those skilled in the art while maintaining the gist of the invention are naturally included in the scope of the present invention. Furthermore, in order to make the description clearer, the drawings are sometimes schematically represent the width, thickness, shape, and the like of components as compared with the embodiment. However, the drawings are merely examples, and do not limit the interpretation of the present invention. In the drawings, the reference numerals of the same or similar components disposed in succession may be omitted. In addition, in the present specification and the drawings, components that exhibit the same or similar functions as those described above regarding the previously described drawings are designated with the same reference numerals, and redundant detailed description are sometimes appropriately omitted.
In the following, in the present embodiment, the case will be described in which a display device 1 is a micro LED display (micro LED display) using a micro LED that is a self-luminous element.
As illustrated in
The display panel 2 has a rectangular shape in one example. In the illustrated example, a short edge EX of the display panel 2 is in parallel with a first direction X, and a long edge EY of the display panel 2 is in parallel with a second direction Y. A third direction Z corresponds to the thickness direction of the display panel 2. The main surface of the display panel 2 is in parallel with an X-Y plane defined by the first direction X and the second direction Y. The display panel 2 includes a display area DA and a non-display area NDA outside the display area DA. The non-display area NDA has a terminal area MT. In the illustrated example, the non-display area NDA surrounds the display area DA.
The display area DA is an area in which an image is displayed, and includes, for example, a plurality of pixels PX disposed in a matrix configuration. The pixel PX includes a light emitting element (micro LED), a switching element (drive transistor) that drives the light emitting element, and the like.
A terminal area MT is provided along the short edge EX of the display panel 2, and includes a terminal that electrically connects the display panel 2 to an external device or the like.
The first circuit board 3 is mounted on the terminal area MT, and electrically connected to the display panel 2. The first circuit board 3 is, for example, a flexible printed circuit board. The first circuit board 3 includes a drive IC chip (in the following, referred to as a panel driver) 5 that drives the display panel 2. In the illustrated example, the panel driver 5 is disposed on the first circuit board 3, but may be disposed below the first circuit board 3. The panel driver 5 may be mounted on other than the first circuit board 3, for example, and may be mounted on the second circuit board 4.
The second circuit board 4 is, for example, a flexible printed circuit board. The second circuit board 4 is connected to the first circuit board 3, for example, below the first circuit board 3.
The panel driver 5 is connected to a control board (not illustrated) through the second circuit board 4, for example. The panel driver 5 performs control that displays an image on the display panel 2 by driving the plurality of pixels PX based on, for example, a video signal output from the control board.
The display panel 2 may have a bend area BA indicated by hatching. The bend area BA is an area that is bent when the display device 1 is housed in the housing of an electronic device or the like. The bend area BA is located on the terminal area MT side of the non-display area NDA. The first circuit board 3 and the second circuit board 4 can be disposed below the display panel 2 so as to face the display panel 2 by bending the bend area BA.
The plurality of pixels PX is arranged in a matrix configuration in the display area DA. The plurality of pixels PX each includes a plurality of sub-pixels. In the present embodiment, the pixel PX includes three types of sub-pixels: a sub-pixel SPR exhibiting a first color, a sub-pixel SPG exhibiting a second color, and a sub-pixel SPB exhibiting a third color. Here, the first color, the second color, and the third color are, for example, red, green, and blue, respectively. The pixel PX includes a light emitting element (micro LED) and a pixel circuit that supplies a drive current to the light emitting element and drives the light emitting element. The pixel circuit includes a drive transistor, various switching elements, and the like described later.
The above-described various wires extend in the display area DA and are drawn out to the non-display area NDA. In
In the display area DA, the control wire SSG and the image signal line VL are connected to the sub-pixels SPR, SPG, and SPB. The control wire SSG is connected to the gate drivers GD1 and GD2 in the non-display area NDA. The image signal line VL is connected to the selection circuit SD in the non-display area NDA.
The gate drivers GD1 and GD2 and the selection circuit SD are located in the non-display area NDA. To the gate drivers GD1 and GD2 and the selection circuit SD, various signals and voltages are supplied from the panel driver 5.
Next, an example of a circuit configuration (pixel circuit) of a pixel in the display device 1 will be described with reference to
As illustrated in
The transistors illustrated in
In the following description, one of the source electrode and the drain electrode of the transistor is referred to as a first electrode, and the other is referred to as a second electrode. Further, one electrode of the capacitive element is referred to as a first electrode, and the other electrode is referred to as a second electrode.
The drive transistor DRT, the pixel electrode and the light emitting element LED, described later, are connected in series between a first power supply line PVH and a second power supply line PVL. The first power supply line PVH is retained at a constant potential, and the second power supply line PVL is retained at a constant potential different from the potential of the first power supply line PVH. In the present embodiment, a potential PVDD of the first power supply line PVH is higher than a potential PVSS of the second power supply line PVL. Specifically, the potential PVDD of the first power supply line PVH is, for example, 9 V, and the potential PVSS of the second power supply line PVL is, for example, 0 V.
The first electrode of the drive transistor DRT is connected to the first electrode (anode) of the light emitting element LED, the first electrode of the retention capacitance Cs, and the first electrode of the auxiliary capacitance Cad. The second electrode of the drive transistor DRT is connected to the first electrode of the output transistor BCT. The drive transistor DRT is configured to control a current (current value) supplied to the light emitting element LED.
The second electrode of the output transistor BCT is connected to the first power supply line PVH. The second electrode (cathode) of the light emitting element LED is connected to the second power supply line PVL.
The first electrode of the pixel transistor SST is connected to the gate electrode of the drive transistor DRT, the first electrode of the initialization transistor IST, and the second electrode of the retention capacitance Cs. The second electrode of the pixel transistor SST is connected to the image signal line VL. The second electrode of the initialization transistor IST is connected to an initialization power supply line BL.
The retention capacitance Cs is electrically connected between the gate electrode and the first electrode (source electrode) of the drive transistor DRT. Although details will be described later, in the present embodiment, the value (capacitance size) of the retention capacitance Cs is smaller than the value (capacitance size) of the auxiliary capacitance Cad.
The second electrode of the auxiliary capacitance Cad is retained at a constant potential. In the present embodiment, the second electrode of the auxiliary capacitance Cad is connected to, for example, the first power supply line PVH, and is retained at the same constant potential (PVDD) as the potential of the first power supply line PVH. The second electrode of the auxiliary capacitance Cad may be retained at the same constant potential (PVSS) as the potential of the second power supply line PVL, or may be retained at the same constant potential as the power supply line (third power supply line) different from the first power supply line PVH and the second power supply line PVL. Examples of the third power supply line include the initialization power supply line BL or a reset power supply line RL as wire retained at a constant potential.
The first electrode of the reset transistor RST is connected to the first electrode of the drive transistor DRT. The second electrode of the reset transistor RST is connected to the reset power supply line RL.
To the image signal line VL, an image signal Vsig such as a video signal is supplied. The image signal Vsig is a signal that is written in the pixel (here, the sub pixel SP), the minimum value of the image signal Vsig is, for example, 0 V, and the maximum value of the image signal Vsig is, for example, 3 V.
To the initialization power supply line BL, an initialization potential Vini is supplied. The initialization potential Vini is, for example, 1.2 V.
The reset power supply line RL is set at a reset power supply potential Vrst. The reset power supply potential Vrst is, for example, −2 V to which a potential having such a potential difference that the light emitting element LED does not emit light is applied to PVSS.
The gate electrode of the output transistor BCT is connected to a control wire SBG. To the control wire SBG, an output control signal BG is supplied.
The gate electrode of the pixel transistor SST is connected to the control wire SSG. To the control wire SSG, a pixel control signal SG is supplied.
The gate electrode of the initialization transistor IST is connected to the control wire SIG. To the control wire SIG, an initialization control signal IG is supplied.
The gate electrode of the reset transistor RST is connected to a control wire SRG. To the control wire SRG, a reset control signal RG is supplied.
Note that an element capacitance Cled illustrated in
In
The drive transistor DRT may be a PchTFT. In that case, a current only has to flow through the light emitting element LED in a direction opposite to the present embodiment. In any case, the auxiliary capacitance Cad may be coupled to the electrode on the drive transistor DRT side among the electrodes of the light emitting element LED.
As described in
The circuit configuration described in
Here, although the detailed operation will be described later, the current (micro LED current) flowing through the light emitting element LED when the light emitting element LED emits light in the circuit configuration illustrated in
In Formula (1), Cox is the gate capacitance per unit area, μ is the carrier mobility, W is the channel width of the drive transistor DRT, and L is the channel length of the drive transistor DRT. In addition, Vsig represents the image signal Vsig described above, and is a write voltage value that is written in the sub-pixel SP. Vini represents the above-described initialization potential, and is the gate voltage value of the drive transistor DRT at the time of offset cancellation (Vth correction). In addition, Cs is the value of the above-described retention capacitance Cs, Cad is the value of the above-described auxiliary capacitance (additional capacitance) Cad, and Cled is the value of the above-described element capacitance Cled.
Here, the element capacitance Cled is the capacitance of the area of the light emitting element LED, and is proportional to the size of the light emitting element LED. Therefore, in the case in which the definition of the display device 1 is increased, the size of the light emitting element LED is reduced, and thus the value of the element capacitance Cled is smaller than the value of the retention capacitance Cs.
In the case in which the element capacitance Cled and the retention capacitance Cs have the above-described relationship, it is assumed that the auxiliary capacitance Cad of Formula (1) is considerably smaller than, for example, the retention capacitance Cs, it is sometimes difficult to secure a current necessary for causing the light emitting element LED to emit light. Although it is thought that Vsig in Formula (1) is increased in order to secure a necessary current, the output amplitude of Vsig is limited to the output amplitude of the panel driver, and thus it is sometimes difficult to freely increase Vsig. Therefore, it is important to sufficiently secure the auxiliary capacitance Cad.
In the following, a comparative example of the present embodiment will be described with reference to
In
As illustrated in
On the insulating substrate 21, an undercoat layer 22 having a three-layer stacked structure is provided. The undercoat layer 22 includes a first layer 22a made of silicon oxide (SiO2), a second layer 22b made of silicon nitride (SiN), and a third layer 22c made of silicon oxide (SiO2). The first layer 22a that is the lowermost layer is provided as a block film in order to improve adhesion to the insulating substrate 21 that is a base material, and the second layer 22b that is the middle layer is provided as a block film against moisture and impurities from the outside. The third layer 22c that is the uppermost layer is provided as a block film that prevents hydrogen atoms contained in the second layer 22b from diffusing to the semiconductor layer SC side described later.
The undercoat layer 22 is not limited to this structure. The undercoat layer 22 may further have a stack, or may have a single-layer structure or a two-layer structure. For example, in the case in which the insulating substrate 21 is glass, since the silicon nitride film has relatively excellent adhesion, the silicon nitride film may be directly formed on the insulating substrate 21.
On the insulating substrate 21, a light shielding layer 23 is disposed. The position of the light shielding layer 23 is adjusted to a position at which a TFT is formed later. In the present embodiment, although the light shielding layer 23 is formed of, for example, metal, the light shielding layer 23 only has to be formed of a material having a light shielding property such as a black layer.
In the present embodiment, the light shielding layer 23 is provided on the first layer 22a and covered with the second layer 22b. The light shielding layer 23 may be provided on the insulating substrate 21 and covered with the first layer 22a.
According to such a light shielding layer 23, since it is possible to suppress intrusion of light into the back surface of the TFT channel, it is possible to suppress a change in TFT characteristics caused by light that is possibly incident from the insulating substrate 21 side. In the case in which the light shielding layer 23 is formed of a conductive layer, it is also possible to apply a back gate effect to the TFT by applying a predetermined potential to the light shielding layer 23.
On the undercoat layer 22, a thin film transistor (TFT) such as the drive transistor DRT is formed. As the TFT, a polysilicon TFT using polysilicon for the semiconductor layer SC is taken as an example. In the present embodiment, the semiconductor layer SC is formed using low-temperature polysilicon. Here, the drive transistor DRT is an N-channel TFT (NchTFT).
The semiconductor layer SC of the NchTFT includes a first region, a second region, a channel region between the first region and the second region, and low-concentration impurity regions provided between the channel region and the first region and between the channel region and the second region. One of the first and second regions functions as a source region, and the other of the first and second regions functions as a drain region.
As a gate insulating film GI, a silicon oxide film is used. A gate electrode GE is made of MoW (molybdenum/tungsten). Wires and electrodes formed on the gate insulating film GI such as the gate electrode GE are referred to as a first wire or a first metal. The gate electrode GE has a function as a retention capacitance electrode, described later, in addition to a function as a gate electrode of the TFT. Here, although a top gate type TFT is described as an example, the TFT may be a bottom gate type TFT.
On the gate insulating film GI and the gate electrode GE, an interlayer insulating film 24 is provided. The interlayer insulating film 24 is formed by sequentially stacking, for example, a silicon nitride film and a silicon oxide film on the gate insulating film GI and the gate electrode GE.
The gate insulating film GI and the interlayer insulating film 24 are not provided in the bend area BA. In this case, after the gate insulating film GI and the interlayer insulating film 24 are formed in the entire region on the insulating substrate 21 including the bend area BA, the gate insulating film GI and the interlayer insulating film 24 are patterned to remove a portion corresponding to the bend area BA. Since the undercoat layer 22 is exposed by removing the interlayer insulating film 24 and the like, the undercoat layer 22 is also patterned to remove a portion corresponding to the bend area BA. After the undercoat layer 22 is removed, for example, polyimide forming the insulating substrate 21 is exposed. The upper surface of the insulating substrate 21 is sometimes partially eroded or the thickness is sometimes reduced due to the etching of the undercoat layer 22.
In this case, a wire pattern, not illustrated, may be formed below each of the stepped portion at the end portion of the interlayer insulating film 24 and the stepped portion at the end portion of the undercoat layer 22. According to this, a routing wire LL formed in the next step passes over the wire pattern when crossing the stepped portion. Since the gate insulating film GI is provided between the interlayer insulating film 24 and the undercoat layer 22, and the light shielding layer 23 is provided between the undercoat layer 22 and the insulating substrate 21, for example, a wire pattern can be formed using these layers.
On the interlayer insulating film 24, a first electrode E1, a second electrode E2, and the routing wire LL are provided. In the first electrode E1, the second electrode E2, and the routing wire LL, a three-layer stacked structure (Ti-based layer/Al-based layer/Ti-based layer) is adopted. In this three-layer stacked structure, the lower layer is made of Ti (titanium) or a metal material containing Ti as a main component, such as an alloy containing Ti. The intermediate layer is made of Al (aluminum) or a metal material containing Al as a main component, such as an alloy containing Al. The upper layer is made of Ti or a metal material containing Ti as a main component, such as an alloy containing Ti. Note that wires and electrodes formed on the interlayer insulating film 24 such as the first electrode E1 are referred to as second wires or second metals.
The first electrode E1 is connected to the first region of the semiconductor layer SC. The second electrode E2 is connected to the second region of the semiconductor layer SC. For example, in the case in which the first region of the semiconductor layer SC functions as a source region, the first electrode E1 is a source electrode, and the second electrode E2 is a drain electrode. In this case, the first electrode E1 forms the retention capacitance Cs together with the interlayer insulating film 24 and the gate electrode (retention capacitance electrode) GE of the TFT.
The routing wire LL extends to the end portion of the peripheral edge of the insulating substrate 21 and forms a terminal that connects the first circuit board 3 and the panel driver (drive IC) 5. Since the routing wire LL is formed so as to cross the bend area BA and reach the terminal portion, the routing wire LL crosses the step between the interlayer insulating film 24 and the undercoat layer 22. As described above, since the wire pattern of the light shielding layer 23 is formed in the step portion, even though the routing wire LL is cut at the recess of the step, it is possible to maintain the conduction by contacting the lower wire pattern.
A planarization film 25 is formed on the interlayer insulating film 24, the first electrode E1, the second electrode E2, and the routing wire LL so as to cover the TFT and the routing wire LL. As the planarization film 25, an organic insulating material such as photosensitive acrylic is often used. The organic insulating material is excellent in the coverage of wire steps and surface flatness, compared with inorganic insulating materials formed by CVD or the like. The planarization film 25 is removed in the pixel contact part and the peripheral region.
On the planarization film 25, a conductive layer including conductive layers 26a and 26b is provided. The conductive layer is formed of, for example, indium tin oxide (ITO) as an oxide conductive layer.
The conductive layer 26a covers a portion from which the first electrode E1 is exposed by, for example, removing the planarization film 25. One object of the conductive layer 26a is to serve as a barrier film that prevents the exposed part of the first electrode E1 and the routing wire LL from being damaged in the manufacturing process.
Note that a wire or an electrode formed on the planarization film 25 such as the conductive layer 26b is referred to as a third wire or a third metal. In addition, a conductive layer 26c illustrated in
The planarization film 25 and the conductive layers (conductive layers 26a and 26b) are covered with an insulating layer 27. The insulating layer 27 is formed of, for example, a silicon nitride film. On the insulating layer 27, a pixel electrode 28 is formed on. The pixel electrode 28 is in contact with the insulating layer 26 through the opening of the conductive layer 27a, and electrically connected to the first electrode E1. Here, the pixel electrode 28 serves as a connection terminal that mounts a light emitting element LED (LED chip). The pixel electrode 28 is formed of a single conductive layer or a stack including two or more conductive layers. In the pixel electrode 28, for example, a two-layer stacked structure (Al-based layer/Mo-based layer) is adopted. In this two-layer stacked structure, the lower layer is made of Mo and a metal material containing Mo as a main component, such as an alloy containing Mo. The upper layer is made of Al and a metal material containing Al as a main component, such as an alloy containing Al.
As illustrated in
On the insulating layer 27 and the pixel electrode 28, an insulating layer 29 is provided. The insulating layer 29 is formed of, for example, silicon nitride. The insulating layer 29 insulates the end portion of the pixel electrode 28 and the like, and has an opening that mounts the light emitting element LED on a part of the surface of the pixel electrode 28. The size of the opening of the insulating layer 29 is slightly larger than that of the light emitting element LED in consideration of the mounting deviation amount and the like in the mounting process of the light emitting element LED. For example, in the case in which the light emitting element LED has a mounting area of substantially 10 μm×10 μm, preferably, the area of substantially 20 μm×20 μm is secured for the opening.
In the display area DA, the light emitting element LED is mounted on the array substrate AR (pixel electrode 28). The light emitting element LED includes an anode AN, a cathode CA, and a light emitting layer LI that emits light. The anode AN and the cathode CA are disposed at positions facing each other with the light emitting layer LI being interposed.
The light emitting element LEDs having R, G, and B emission colors are prepared, and an anode-side terminal is in contact with and fixed to the corresponding pixel electrode 28. In the example illustrated in
The bonding between the anode AN of the light emitting element LED and the pixel electrode 28 is not specifically limited as long as excellent conduction can be secured between the anode AN and the pixel electrode, and the formed object of the array substrate AR is not damaged. For example, a reflow process using a low-temperature melting solder material, a method of placing the light emitting element LED on the array substrate AR through a conductive paste and then burning and bonding the light emitting element LED, or a method of solid layer bonding such as ultrasonic bonding using a similar material for the surface of the pixel electrode 28 and the anode AN of the light emitting element LED can be adopted.
On the array substrate AR on which the light emitting element LEDs are mounted, an element insulating layer 30 is provided. The element insulating layer 30 is formed of a resin material filling voids between the light emitting elements LED on the array substrate AR. The element insulating layer 30 exposes the surface of the cathode CA of the light emitting element LED.
A counter electrode 31 is disposed at a position facing the pixel electrode 28 through the light emitting element LED. The counter electrode 31 is formed on the surface of the cathode CA of the counter electrode 31 and the element insulating layer 30, and electrically connected to the cathode CA, being in contact with the cathode CA. The counter electrode 31 has to be formed as a transparent electrode in order to extract light emitted from the light emitting element LED. The counter electrode 31 is formed using, for example, ITO as a transparent conductive material. The counter electrode 31 commonly connects the cathodes CA of the plurality of light emitting element LEDs mounted in the display area DA. Although not illustrated, the counter electrode 31 is connected to the wire provided on the array substrate AR side by, for example, a cathode contact part provided outside the display area DA.
The counter electrode 31 is formed so as to cover the display area DA in a planar view, extends to the non-display area NDA, and is electrically connected to the conductive layer 26d. The conductive layer 26d is conducted with the second power supply line PVL.
On the other hand, in the case in which the side wall portion of the light emitting element LED is insulated by a protective film or the like, the gap is not necessarily filled with a resin material or the like, and the resin material only has to insulate at least the anode AN and the surface of the pixel electrode 28 exposed from the anode AN. In this case, as illustrated in
As described above, although the array substrate AR has a structure from the insulating substrate 21 to the counter electrode 31, a cover member such as a cover glass, a touch panel substrate, or the like may be provided on the counter electrode 31 as necessary. The cover member and the touch panel substrate may be provided through a filler using resin or the like, for example.
Although the display device (the display panel 2′) according to the comparative example of the present embodiment is described with reference to
However, in the configuration of the display device according to the comparative example of the present embodiment, when the light emitting element LED (LED chip) is mounted on the array substrate AR (pixel electrode 28) as described above, the array substrate AR is likely to be damaged, and a point defect may occur. Specifically, in the display device according to the comparative example of the present embodiment, the conductive layer 26b connected to the DC power supply (first power supply line PVH) is disposed immediately below the pixel electrode 28. However, the insulating layer 27 provided between the conductive layer 26b and the pixel electrode 28 is thin, and there is a possibility that the pixel electrode 28 and the conductive layer 26b are short-circuited due to the pressing of the LED chip when the light emitting element LED is mounted.
Therefore, in the display device 1 according to the present embodiment, as illustrated in
Although
The present embodiment may be applied to the cross-sectional structure illustrated in
Here,
As illustrated in
In
In a planar view in
Furthermore, arrangement regions LAR, LAG, and LAB are disposed in the first direction X. Here, the arrangement region LAR is a region in which the remaining elements other than the auxiliary capacitance Cad (pixel electrode 28R), for example, in the pixel circuit of the sub-pixel SPR are disposed. The arrangement region LAG is a region in which the remaining elements other than the light emitting element LED (G) and the auxiliary capacitance Cad (pixel electrode 28G) are disposed, for example, in the pixel circuit of the sub-pixel SPG. The arrangement region LAB is a region in which the remaining elements other than the light emitting element LED (B) and the auxiliary capacitance Cad (pixel electrode 28B) are disposed, for example, in the pixel circuit of the sub-pixel SPB.
In the example illustrated in
As illustrated in
The conductive layer 26b has openings 42R, 42G, and 42B. The opening 42R is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (R) of the sub-pixel SPR. The opening 42G is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (G) of the sub-pixel SPG. The opening 42B is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (B) of the sub-pixel SPB.
In the example illustrated in
The opening 42R only has to be formed larger than at least the mounting region of the light emitting element LED (R). The opening 42R only has to be formed such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (R) and the end portion of the mounting region does not intersect with the end portion of the conductive layer 26b (opening 42R). Here, the opening 42R is described, and the same applies to the openings 42G and 42B.
In the example illustrated in
Here,
The sizes of the openings 42R, 42G, and 42B illustrated in
Here, the value (size) of the auxiliary capacitance Cad is proportional to the area of the conductive layer 26b overlapping with the pixel electrode 28. Therefore, as illustrated in
Therefore, for example, priority is given to suppressing the occurrence of the point defect (i.e., a short circuit between the pixel electrode 28R and the conductive layer 26b) by forming the opening 42R so as to have a relatively large size, and the openings 42G and 42B are formed so as to have a relatively smaller size than the opening 42R, and thus the occurrence of the point defect may be suppressed to the minimum and the auxiliary capacitance Cad may be secured to the maximum. That is, in the present embodiment, the sizes of the openings 42R, 42G, and 42B may be determined according to the emission color of the light emitting element LED mounted on the pixel electrode 28, the size of the pixel electrode 28, or the like. In order to secure the auxiliary capacitance Cad, the sizes of the pixel electrodes 28R, 28G, and 28B may be designed to be increased according to the sizes of the openings 42R, 42G, and 42B.
In addition, a layout of the conductive layer 26b illustrated in
In a planar view in
The openings 42R, 42G, and 42B (i.e., the mounting region of each of the light emitting element LED (R), the LED (G), and the LED (B)) are disposed linearly extending in the first direction X.
In the present embodiment, even in the case in which the pixel electrodes 28R, 28G, and 28B are disposed as illustrated in
According to the configuration illustrated in
In
In the following, an operation in the display device 1 (pixel circuit illustrated in
The operations described above are performed in units of rows of the pixels PX. In
In
Although detailed description is omitted, the same applies to the control signals supplied to the control wires connected to the pixels PX in the third and fourth rows illustrated in
In the following, control signals related to the reset operation, the offset cancellation operation, the image signal write operation, and the light emission operation of the pixels PX in the first row will be described. The details of each operation will be described later. The reset operation, the offset cancellation operation, the write operation, and the light emission operation in each pixel PX are executed by selecting one of the pixels SPR, SPG, and SPB (RGB) according to the signal (SELR/G/B) output from the panel driver 5.
In the circuit configuration of the display device 1, it is assumed that all the transistors are NchTFTs, and in the case in which a low (L) level signal is supplied to the gate electrode of such a transistor, the transistor is turned into the OFF state (non-conductive state). On the other hand, when a high (H) level signal is supplied to the gate electrode of such a transistor, the transistor is turned into the ON state (conductive state).
First, prior to the reset operation of the retention capacitance Cs, the output control signal BG1 changes from H level to L level, and the reset control signal RG1 changes from L level to H level. As a result, the current between the first power supply line PVH and the second power supply line PVL through the output transistor BCT is blocked, and the space between the output transistor BCT and the anode AN of the light emitting element LED is reset at the reset power supply potential Vrst of the reset wire (the wire connected to the first electrode of the reset transistor RST).
Subsequently, the initialization control signal IG1 changes from L level to H level. In this case, the initialization transistor IST is turned into the ON state, the initialization power supply line BL of the initialization potential Vini and the retention capacitance Cs are conducted, and the retention capacitance Cs is reset at the initial overpotential (Vini).
The output control signal BG1 whose signal is at L level prior to the reset of the retention capacitance Cs becomes H level with the completion of the reset period of the retention capacitance Cs. The reset control signal RG1 becomes L level with the completion of the reset period of the retention capacitance Cs.
The initialization control signal IG1 becomes L level with the completion of the offset cancellation period.
After that the pixel control signal SG1 changes from L level to H level. In this case, a current corresponding to the image signal Vsig flows through the pixel transistor SST to the retention capacitance Cs or the like through the image signal line VL, and a charge corresponding to the image signal Vsig is accumulated in the retention capacitance Cs. As a result, the write operation to the pixels PX (PIXEL PSR, SPG, and SPB) in the first row is completed.
In the case in which the write operation is completed, a current flows through the light emitting element LED according to the current value determined based on the image signal Vsig, and thus the light emitting element LED emits light.
Here, the control signals related to the reset operation, the offset cancellation operation, the write operation, and the light emission operation of the pixels PX in the first row are described, and the same applies to each operation (control signal) in the pixels PX in the second and subsequent rows.
It is assumed that the writing of the image signal Vsig is performed within 1H (horizontal scanning period of one row). It is assumed that the reset operation and the offset cancellation operation are performed in parallel with the writing of the preceding pixel. The reset operation and the offset cancellation operation are ended before the write operation of the image signal Vsig, but the timing of writing the image signal Vsig is substantially the same as that of the liquid crystal display device (LCD), for example. The adjustment of the period during which the reset operation is performed and the period during which the offset cancellation operation is performed is independent of the write operation of the image signal Vsig, and thus has a degree of freedom is high.
In the following, an outline of the operation of the display device 1 will be described with reference to
First, an outline of a reset operation of the drive transistor DRT will be described with reference to
As illustrated in
According to this, the output transistor BCT is in the OFF state (BCT=OFF), the pixel transistor SST is in the OFF state (SST=OFF), the initialization transistor IST is in the ON state (IST=ON), and the reset transistor RST is in the ON state (RST=ON). That is, in this case, the initialization transistor IST and the reset transistor RST are switched to the ON state.
In such a reset operation of the drive transistor DRT, the source potential of the drive transistor DRT is set to the reset power supply voltage Vrst (e.g. −2 V), and the gate potential of the drive transistor DRT is set to the initialization potential Vini (e.g. 1.2 V), and thus the drive transistor DRT is turned into the ON state, and the source electrode of the drive transistor DRT is charged with the reset power supply voltage Vrst. Note that a current Iled flowing through the light emitting element LED by the application of the reset power supply voltage Vrst is zero.
As a result, the information of the previous frame is reset, and preparation for the offset cancellation operation is completed.
Next, an outline of the offset cancellation operation will be described with reference to
In this case, a current flows into the drain electrode of the drive transistor DRT from the first power supply line PVH through the output transistor BCT.
Here, since the drive transistor DRT is in the ON state, the current supplied to the drain electrode of the drive transistor DRT flows through the channel of the drive transistor DRT, and the potential of the source electrode of the drive transistor DRT increases. After that when the difference between the potential of the source electrode and the potential of the gate electrode of the drive transistor DRT reaches the threshold voltage (Vth) of the drive transistor DRT, the drive transistor DRT goes into an OFF state. In other words, the voltage between the gate electrode and the source electrode of the drive transistor DRT converges to a voltage substantially equal to the threshold value of the drive transistor DRT, and the potential difference corresponding to the threshold value is retained in the retention capacitance Cs.
Specifically, the initialization potential (Vini) is supplied to the gate electrode of the drive transistor DRT, and when the potential of the source electrode of the drive transistor DRT reaches Vini-Vth, the drive transistor DRT is turned into the OFF state. As a result, an offset corresponding to the variation in Vth of the drive transistor DRT is generated between the gate electrode and the source electrode of the drive transistor DRT. As a result, the threshold offset cancellation operation of the drive transistor DRT is completed.
As described above, the offset cancellation operation is performed to retain the threshold value (Vth) of the drive transistor DRT between the gate electrode and the source electrode of the drive transistor DRT.
In the case in which the potential PVSS of the second power supply line PVL is 0 V, the potential Vled between the anode and the cathode of the light emitting element LED (between the source electrode of the drive transistor DRT and the second power supply line PVL) is Vled=Vini−Vth. In this case, Vini (initialization potential) is adjusted such that Vled does not exceed the threshold value (Vth−LED) of the light emitting element LED.
Next, an outline of the write operation of the image signal (video signal) Vsig will be described with reference to
As illustrated in
In this case, the gate electrode of the drive transistor DRT retains Vini, and the source electrode of the drive transistor DRT retains Vini-Vth. According to this, the voltage (Vgs) between the gate electrode and the source electrode of the drive transistor DRT is Vth (DRT).
In the case of the write operation of the image signal Vsig, as illustrated in
According to this, the pixel transistor SST is switched to the ON state. In this case, the image signal Vsig is written into the gate electrode of the drive transistor DRT through the pixel transistor SST. For example, the voltage value of the image signal Vsig is a value within a range of 0 to 3 V. In the present embodiment, the dynamic range of the image signal Vsig is the same in the sub-pixels SPR, SPG, and SPB.
Here, since the source electrode of the drive transistor DRT has a different potential for each value of Vth due to the offset cancellation operation described above, the voltage Vgs of the drive transistor DRT is different even in the case in which the same image signal Vsig is written. In the drive transistor DRT in which the writing of the image signal Vsig is completed, the voltage Vgs is expressed by Formula (2) below.
In the write operation described above, since the output transistor BCT is in the OFF state, the light emitting element LED is not turned on (emitted).
Also during the write operation, Vini is adjusted so as not to exceed the threshold value (Vth−LED) of the light emitting element LED described above.
Next, an outline of a light emitting operation for causing the light emitting element LED to emit light will be described with reference to
As a result, a current starts to flow from the first power supply line PVH (PVDD) to the drive transistor DRT, and the potential of the source electrode of the drive transistor DRT starts to rise.
Here, since the gate electrode of the drive transistor DRT is floating, Vgs is constant. In this case, the potential of the gate electrode of the drive transistor DRT also starts to rise. This phenomenon is referred to as bootstrap.
In the light emitting operation, as illustrated in
As illustrated in
Here, the potential (DRT-S) of the source electrode (anode of the light emitting element LED) of the drive transistor DRT at the end of the write operation is expressed as
In this case, as illustrated in
The display device 1 (the display panel 2) according to the present embodiment can display various images by causing the light emitting element LED of each pixel PX (the sub-pixels SPR, SPG, and SPB) to emit light by each operation described above.
As described above, in the present embodiment, the conductive layer 26b formed between the pixel electrode 28 and the drive transistor DRT so as to overlap with the pixel electrode 28 at least partially in a planar view is provided, and the conductive layer 26b does not overlap with the region (mounting region of the light emitting element LED) of the pixel electrode 28 on which the light emitting element LED is mounted in a planar view.
In the present embodiment, with such a configuration, it is possible to suppress the occurrence of a defect such as a point defect due to a short circuit between the pixel electrode 28 (anode) and the conductive layer 26b (third metal) when the light emitting element LED (LED chip) is mounted, and thus it is possible to provide a highly reliable display device.
In the present embodiment, the conductive layer 26b is formed across the plurality of pixels PX (the sub-pixels SPR, SPG, and SPB), and has an opening formed at a position overlapping with the mounting region of the light emitting element LED in a planar view. According to such a configuration, as described above, a short circuit between the pixel electrode 28 and the conductive layer 26b can be avoided.
In the present embodiment, although it is described that the conductive layer 26b has the opening, the conductive layer 26b may be formed so as not to overlap with the mounting region of the light emitting element LED. That is, in the conductive layer 26b, for example, a slit (gap region) or the like may be formed instead of the opening.
In the present embodiment, the conductive layer 26b only has to be formed such that the end portion of the conductive layer 26b and the end portion of the mounting region of the light emitting element LED do not intersect in a planar view, and the shape or size of the opening or the slit described above is not limited.
In the present embodiment, the shape of the pixel electrode 28, the arrangement of the contact part electrically connecting the pixel electrode 28 and the drive transistor DRT, the arrangement of the mounting region of the light emitting element LED, and the like may be, for example, as illustrated in
That is, in the present embodiment, even in the case in which the display device 1 is configured as illustrated in
In the present embodiment, the case is described in which the counter electrode 31 is disposed at the position facing the pixel electrode 28 through the light emitting element LED as illustrated in
Specifically, as illustrated in
The gap between the pixel electrode 28 and the common electrode 32 and the gap between the anode AN and the cathode CA of the light emitting element LED illustrated in
The common electrode 32 only has to be continuously formed so as to be in contact with cathode CA of each light emitting element LED (IOT sputtering or the like).
Here,
In
As illustrated in
As described above, the pixel electrode 28 and the common electrode 32 are disposed in the same layer. Therefore, in a planar view in
As illustrated in
Here, the conductive layer 26b has the openings 41R, 41G, and 41B. The opening 41R is an opening formed in the conductive layer 26b in order to contact the pixel electrode 28R to the drive transistor DRT included in the sub-pixel SPR. The opening 41G is an opening formed in the conductive layer 26b in order to contact the pixel electrode 28G to the drive transistor DRT included in the sub-pixel SPG. The opening 41B is an opening formed in the conductive layer 26b in order to contact the pixel electrode 28B to the drive transistor DRT included in the sub-pixel SPB. In the example illustrated in
The conductive layer 26b has openings 42R, 42G, and 42B. The opening 42R is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (R) of the sub-pixel SPR. The opening 42G is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (G) of the sub-pixel SPG. The opening 42B is an opening formed in the conductive layer 26b such that the conductive layer 26b does not overlap with the mounting region of the light emitting element LED (B) of the sub-pixel SPB. In the example illustrated in
In the example illustrated in
The opening 42R only has to be formed larger than at least the mounting region of the light emitting element LED (R). The opening 42R only has to be formed so as not to overlap with the mounting region of the light emitting element LED (R) and such that the end portion of the mounting region and the end portion of the conductive layer 26b (opening 42R) do not cross each other. Here, the opening 42R is described, and the same applies to the openings 42G and 42B.
The portion corresponding to the sub-pixel SPB illustrated in
Although
As described above, the present embodiment is applicable even in the case in which pixel electrode 28 and common electrode 32 are disposed in the same layer (i.e., in the case in which the electrodes of the micro LEDs have the same layer structure,), and thus the occurrence of the defect can be suppressed.
Although some embodiments of the present invention are described, these embodiments are presented as examples, and are not intended to limit the scope of the invention. These embodiments can be implemented in various other forms, and various omissions, replacements, and modifications can be made without departing from the gist of the invention. These embodiments and modifications are included in the scope and gist of the invention and are included in the invention described in the claims and the equivalent scope.
Number | Date | Country | Kind |
---|---|---|---|
2019-052169 | Mar 2019 | JP | national |
This application is a Continuation Application of PCT Application No. PCT/JP2020/003536, filed Jan. 30, 2020 and based upon and claiming the benefit of priority from Japanese Patent Application No. 2019-052169, filed Mar. 20, 2019, the entire contents of all of which are incorporated herein by reference.
Number | Date | Country | |
---|---|---|---|
Parent | PCT/JP2020/003536 | Jan 2020 | US |
Child | 17476953 | US |