This application makes reference to, incorporates the same herein, and claims all benefits accruing under 35 U.S.C. §119 from an application for DISPLAY DEVICE earlier filed in the Korean Intellectual Property Office on the 2nd of Jan. 2007 and there duly assigned Serial No. 10-2007-0000307.
1. Field of the Invention
The present invention relates to a display device, and more particularly, to a gas excitation emissive display device having low driving voltage, high luminous efficiency, and improved driving stability.
2. Description of the Related Art
Plasma display panels (PDPs) are a type of flat display device that display an image by the use of an electric discharge. PDPs have been popular due to their exceptional brightness and wide viewing angle. PDPs emit visible light by a process where direct current (DC) or alternate current (AC) voltages are applied to electrodes forming discharge spaces filled with gas. Due to the voltage difference, the gas is excited, thereby emitting ultraviolet rays. The ultraviolet rays in turn excite a phosphor material and cause to emit visible light.
When an AC voltage exceeding a discharge start-up voltage is applied between each of the plurality of sustain electrode pairs 25, a plasma discharge occurs as the discharge gas ionizes the inner space of the discharge cells 50. In this procedure, as a discharge gas is stabilized from an excited state, it emits ultraviolet (UV) rays. The UV rays excite phosphor layers 15 to emit visible light that is emitted to a side of second substrate 20, thereby forming a predetermined image that can be recognized by a user.
Emission based on plasma discharge is also used in a flat lamp to produce a back-light for a liquid crystal display (LCD). However, the PDP or plasma discharge flat lamp requires a large amount of energy to ionize discharge gas in order to induce a discharge. Therefore, the driving voltage is high and luminous efficiency is low.
The present invention provides a display device having low driving voltage and high luminous efficiency.
The present invention also provides a display device having improved driving stability.
According to an aspect of the present invention, there is provided a display device including a first substrate and a second substrate facing each other and forming a cell therebetween, a first electrode disposed inside the cell, an emitter layer made of a nano-porous carbon (NPC) material and disposed on the first electrode to emit electrons into the cell in response to a voltage applied from the first electrode, a gas filled in the cells to generate ultra-violet (UV) rays when excited by the electrons emitted from the emitter layer, and a light-emitting layer disposed in a region corresponding to the cell.
According to another aspect of the present invention, there is provided a display device including a first substrate and a second substrate facing each other and forming a cell therebetween, a first electrode and a second electrode disposed inside the cell, a first emitter layer and a second emitter layer respectively disposed on the first electrode and the second electrode to emit electrons into the cell in response to voltages applied from the first and second electrodes, a gas filled in the cells to generate UV rays when excited by the electrons emitted from the first or second emitter layers, and a light-emitting layer disposed in a region corresponding to the cell to react with the UV rays to generate visible light. One of the first and second emitter layers includes a nano-porous carbon (NPC) material.
A more complete appreciation of the invention, and many of the attendant advantages thereof, will be readily apparent as the same becomes better understood by reference to the following detailed description when considered in conjunction with the accompanying drawings in which like reference symbols indicate the same or similar components, wherein:
The present invention will now be described more fully with reference to the accompanying drawings, in which exemplary embodiments of the invention are shown.
Electron emitter source ES for supplying accelerated electrons to the plurality of cells 150 is provided in each of the plurality of cells 150. Electron emitter source ES may be composed of first electrode 131 extending in one direction on first substrate 110 and emitter layer 141 disposed on first electrode 131. The first electrode 131 may serve as a cathode electrode and is disposed in each of the plurality of cells 150. First electrode 131 may be formed of a highly conductive metallic electrode material. When a pulse voltage is applied to first electrode 131, an electron beam (E-beam) is emitted in cells 150 through emitter layer 141. According to an embodiment of the present invention, emitter layer 141 includes a nano-porous carbon (NPC) material layer, which will later be described in detail.
Second electrode 132 is formed on an inner surface of second substrate 120, and crosses first electrode 131. Second electrode 132 may be formed of a metal oxide layer made of an electrically conductive and optically transparent material such as ITO so as not to hinder transmission of visible light. Alternatively, second electrode 132 may also be formed as a mesh-type electrode made of a highly electrically conductive metal. First electrode 131 and second electrode 132 extend to cross each other in order to allow a cell to be selected in a passive matrix (PM) operation mode. Second electrode 132 may serve as an anode electrode for accelerating the emitted electrons relative to first electrode 131 that serves as a cathode electrode. In this regard, the illustrated display device is a diode-type display device, in which the number of emitted electrons and the energy of E-beam are controlled by both first electrode 131 and second electrode 132. Light emitting layer 125 is formed along the surface of the plurality of barrier ribs 124 defining cells 150, and on the inner surface of first substrate 110.
If V1 and V2 represent voltages applied respectively to first electrode 131 and second electrode 132, the voltages are applied to first electrode 131 and second electrode 132 to satisfy the inequality V1<V2. Then, the electrons emitted into cells 150 through emitter layer 141 are subjected to an electrostatic force, and then are accelerated toward second electrode 132. Here, the energy level of the emitted electrons may be optimized by voltage applied between first electrode 131 and second electrode 132. It is preferred that the energy level of the emitted electrons is greater than the energy required to excite the excitation gas particles energy, and is less than the energy level required to ionize discharge gas. In this case, ultra-violet (UV) rays for excitation are generated by excited gas while reducing energy consumption for unnecessary gas ionization. As such, according to the present invention, since the electrons required for emission are supplied from the electron emitter source ES, a plasma discharge is not caused, thereby completely eliminating loss caused by gas ionization.
In another embodiment of the present invention, an ionization reaction of the gas in cells 150 is induced by applying a predetermined voltage exceeding a discharge firing voltage between first electrode 131 and second electrode 132, thereby causing an opposite discharge. Here, the discharge firing voltage may be reduced by supplying electrons through emitter layer 141, and the charged particles generated by the discharge and the accelerated electrons supplied through emitter layer 141 contribute to light emission. Accordingly, the luminous efficiency can be increased. In this case, the gas in cells 150 may be used as a discharge gas.
According to an embodiment of the present invention, emitter layer 141 comprises nano-porous carbon (NPC) particles. Since the NPC includes sheet-shaped particles, it exhibits a higher electric field distribution effect than tip-shaped carbon nanotubes (CNTs) or graphite fibers that have been used as electron emitter sources. In this respect, emitter layer 141, including the NPC, uniformly distributes an electric field even in a high electric field and/or high gas pressure, and suppresses direct generation of an electric arc due to local electric field concentration. Accordingly, the display device is driven in a stable manner, and displays high-quality images with uniform electron emission characteristics. Since the occurrence probability of an electric arc is suppressed, stable driving of the display device can be ensured even when a cell gap is reduced, which is suitable for a high-definition display device and advantageously used to make a thin display device. In addition, since emitter layer 141 has no micro tips and is made of a carbon-based material, the long term durability of the display device is increased due to stability against ionic bombardments.
A method of forming the nano-porous carbon (NPC) layer will now be described. First, a NPC material is synthesized. In detail, a thermo-chemical reaction between a carbide-based starting material used as a NPC precursor and Cl2 or F2 gas is caused to remove a metal or non-carbon material from the carbide-based starting material, yielding a NPC compound. Here, the NPC compound contains carbonaceous materials of different phases mixed therein, such as amorphous carbon other than NPC. The mixing ratio of the carbonaceous materials may vary according to the synthesis conditions, such as temperature or pressure, or the carbon source. Subsequently, NPC paste having NPC dispersed therein is prepared using the synthesized NPC compound. In other words, the synthesized NPC compound, and a highly dispersed suspension of an organic solvent and a dispersant are mixed by a general mechanical agitation method, ultrasonic treatment, roll mill, ball mill, sand mill, and so on, followed by re-agitating by mixing with an organic/inorganic binder and other additives. The obtained NPC paste is selectively coated only on a desired portion by ink-jet printing or screen printing, thereby forming patterns of emitter layer 141. Alternatively, the obtained NPC paste is coated on the entire surface of first substrate 110 and selectively exposed using a patterning mask to remove unnecessary portions, thereby forming patterns of emitter layer 141.
Meanwhile, examples of the carbide-based starting material include diamond-like carbide such as SiC or B4C, metal-like carbide such as TiC or ZrCx, salt-like carbide such as Al4C3 or CaC2, complex carbide such as TixTayC or MoxWyC, carbonitride such as TiNxCy or ZrNxCy, and a carbide material selected from the Group III, IV, V, or VI of the Mendeleev's Periodic Table. Sizes of the finally obtained NPC particles can be controlled by selectively using a wide variety of carbide-based starting materials, and the NPC paste having fine particles can be prepared. This enables ink-jet printing to readily yield a desired pattern by jetting the NPC paste to a desired portion in forms of droplets, thereby necessitating no additional patterning mask or skipping an exposing process. When compared with the related art in which patterns of an emitter layer are formed through exposing and developing processes after the blanket coating step, the present invention enables reduction of the material cost and the reduction of the number of processing steps. In addition, it is possible to prevent unwanted emitter materials, which are not removed during the developing process, from remaining on an undesired area, thereby avoiding non-uniform emission of electrons. Meanwhile, since CNTs, which have been considered as one of representative electron emitter sources, are shaped as a tip having a high aspect ratio, CNTs are not suitable for an ink-jet printing method. However, the use of the printing method or the patterning followed by blanket-coating may not depart from the technical scope of the present invention.
Meanwhile, the gas in cells 150 may be various kinds of gases such as a one-component gas system substantially including a single element such as Xe, N2, D2, CO2, H2, or Kr as a main component, or at least three-component gas system including different gas elements.
Meanwhile, light-emitting layer 125 is formed along the surface of the plurality of barrier ribs 124 and on the inner surface of first substrate 110. Light-emitting layer 125, like a photoluminescent layer (PL), may be formed of a material capable of emitting visible light by absorbing UV rays generated by excited gas, or a quantum dot. Light-emitting layer 125 may be classified into different types of light-emitting layers, that is, red (R), green (G), and blue (B) light-emitting layers, according to the color of light emitted. For each of cells 150, one type of light-emitting layer 125 is selected among the R, G, and B light-emitting layers. In order to extend a coating area of light-emitting layer 125, light-emitting layer 125 can also be formed on the inner surface of second substrate 120 that surface-contacts a space corresponding to cells 150. With regard to first substrate 110, light-emitting layer 125 is preferably formed only at an area other than the electron emitter source ES so as not to hinder emission of E-beam.
An electric field for electron emission is created in emitter layer 241 by applying a predetermined voltage between first electrode 231 and third electrode 233, and electrons emitted from emitter layer 241 are accelerated upwards by second electrode 232 accordingly. Here, the quantity and energy of electrons are adjusted by the voltage applied between first electrode 231 and third electrode 233 functioning as a cathode and a grid electrode. The electron energy can be additionally adjusted by the voltage of second electrode 232. if a first voltage V1 is applied to first electrode 231, a second voltage V2 is applied to second electrode 232, and a third voltage V3 is applied to third electrode 233, the voltages satisfy the inequality V1<V3<V2.
In this regard, the illustrated display device is a triode-type display device, in which E-beam is controlled by first electrode 231 through third electrode 233. Meanwhile, the display device according to the current embodiment and the display device according to the previous embodiment are the same in that gas excitation occurs by collision of accelerated electrons and visible light is generated from UV rays in light-emitting layer 225.
A pair of first and second electron emitter sources ES1 and ES2 may be formed on the inner surface of first substrate 310 in parallel to each other. The construction of each of the first and second electron emitter sources ES1 and ES2 is substantially the same as described above. That is to say, first electron emitter source ES, is composed of first electrode 331 formed on first substrate 310, and first emitter layer 341 disposed on first electrode 331. First emitter layer 341 comprises a nano-porous carbon (NPC) material layer. The effects of uniformly emitting electrons and suppressing arc generation, which are derived from the electric field distribution characteristics of the NPC material layer, are substantially the same as described above. Second electron emitter source ES2 is composed of second electrode 332 formed on first substrate 310, and second emitter layer 342 is stacked on second electrode 332. Second emitter layer 342 comprises a nano-porous carbon (NPC) material layer.
Third electrode 333 extending in a direction crossing first and second electrodes 331 and 332 is arranged on an inner surface of second substrate 320 that faces first and second electron emitter sources ES1 and ES2. Third electrode 333 may be covered by dielectric layer 321. Since third electrode 333 extends in a direction crossing the first and second electrodes 331 and 332, the display device of
The display device according to the current embodiment of the present invention is driven in the following manner.
A pair of first and second electron emitter sources ES1 and ES2 may be formed on the inner surface of first substrate 410 in parallel to each other. First and second electron emitter sources ES1 and ES2 are disposed on the same plane. First electron emitter source ES, is composed of first electrode 431 formed on first substrate 410, first emitter layer 441 disposed on first electrode 431, and third electrode 433 disposed in proximity to first emitter layer 441. Similarly, second electron emitter source ES2 is composed of second electrode 432 formed on first substrate 410, second emitter layer 442 disposed on second electrode 432, and fourth electrode 434 disposed in proximity to second emitter layer 442. First and second electrodes 431 and 432 function as cathode electrodes, and third and fourth electrodes 433 and 434 function as grid electrodes. Third and fourth electrodes 433 and 434 are separated from the first substrate 410 by first dielectric support layer 411 and second dielectric support layer 412 to be positioned at a predetermined height, so that they are arranged in close proximity to electron emission surfaces of first and second emitter layers 441 and 442, respectively. Fifth electrode 435 extending in a direction crossing first and second electrodes 431 and 432 is arranged on an inner surface of second substrate 420 facing first and second electron emitter sources ES1 and ES2. Fifth electrode 435 is covered by dielectric layer 421.
The display device according to the current embodiment of the present invention is driven in the following manner.
The display device according to the current embodiment of the present invention is driven in the following manner. When pulse voltages, which are similar to those shown in
As a pulse voltage is supplied to first electrode 631, first electron beam E1-beam is emitted from first emitter layer 641 into cell 650. In addition, when a pulse voltage is applied to second electrode 632, second electron beam E2-beam is emitted from second emitter layer 642 into cell 650. As a result, first electron beam E1-beam and second electron beam E2-beam can be alternately emitted into cells 550 by alternately applying pulse voltages having alternate-current (AC) waveforms that are applied to first electrode 631 and second electrode 632. Since first and second electron emitter sources ES1 and ES2 are disposed facing each other, first electron beam E1-beam and second electron beam E2-beam are emitted in an approaching direction with respect to each other. The gas filled in cells 650 generates UV rays by colliding with the emitted first and second electron beams E1-beam and E2-beam. The generated UV rays are converted into visible light through light-emitting layer 625, thereby forming a predetermined image. Since first electrode 631 and second electrode 632 are arranged to cross each other, it is possible to select a particular cell to be lit among the plurality of cells 650.
Light-emitting layer 725 is formed on a surface of second substrate 725 corresponding to each of the plurality of cells 750. UV rays emitted from gas excited by first and second electron beams E1-beam and E2-beam are converted into visible light, thereby forming a predetermined image.
The display device according to the current embodiment of the present invention is driven in the following manner. When a pulse voltage is applied to first electrode 831, electron beams E-beam are emitted from emitter layer 841 into cell 850. If V1 and V2 represent the voltages applied respectively to first electrode 831 and second electrode 832, voltages are applied to first electrode 831 and second electrode 832 to satisfy the inequality V1<V2. Then, electrons emitted from emitter layer 841 are accelerated toward second electrode 832. Here, the energy level of the E-beam can be optimized by adjusting the voltage applied between first electrode 831 and second electrode 832. Based on the composition of the gas in cell 850, it is preferred that the energy level of the E-beam be greater than the energy required to excite the gas for generating UV rays, and less than the energy required to ionize the gas. Second electrode 832 is optionally, provided for accelerating the emitted electrons. In order to optimize the energy level of the E-beam, however, second electrode 832 is preferably provided.
Meanwhile, while the single-electrode type electron emitter source structure has been illustrated in the current embodiment shown, it can be substituted by the two-electrode type (i.e., the cathode-grid type) electron emitter source structure shown in
While the conventional PDP and flat lamp using plasma discharge require a relatively a large amount of energy to ionize a discharge gas, a display device of the present invention requires only the energy level with which electron beams emitted from an electron emitter source sufficiently excite the discharge gas to form an image. Therefore, the display device of the present invention can be driven with a lower driving voltage, and have a higher luminous efficiency than the conventional PDP and flat lamp. In addition, since the display device according to the present invention exhibits little change in the over luminous efficiency even if the cell size is reduced, it can be advantageously adopted for realizing high definition displays.
In particular, since nano-porous carbon (NPC) including sheet-shaped particles is employed in an electron emitter source in the present invention, a high electric field distribution effect and a uniform electron emission characteristic are exhibited compared to tip-shaped carbon nanotubes (CNTs) which have conventionally been widely employed as an electron emitter source material. In addition, an electron emitter layer of the present invention, including the NPC, reduces the risk of arc even in a high electric field and/or high gas pressure, thereby ensuring stable driving of the display device. Furthermore, since the electron emitter source is made of a carbon-based material without having micro tips, it has an increased stability against ionic bombardment even after the long-term use. In addition, since the risk of arc is suppressed, stable driving of the display device can be ensured even when a cell gap is reduced, compared to the conventional display using CNT.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope of the present invention as defined by the following claims.
Number | Date | Country | Kind |
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10-2007-0000307 | Jan 2007 | KR | national |