The present invention relates to display devices using phase change material (PCM).
PCM based reflective display devices in which an optical switching effect is thermally modulated are disclosed in WO2017134506A1 and related publications ‘Garcia Castillo, S. et al., “57-4: Solid State Reflective Display (SRD®) with LTPS Diode Backplane”, SID Digest, 50, 1, pp 807-810 (2019)’ and ‘Broughton, B. et al., “38-4: Solid-State Reflective Displays (SRD®) Utilizing Ultrathin Phase-Change Materials”, SID Digest, 48, 1, pp 546-549 (2017)’.
A colour display can be provided by combining a layered structure with PCM and a shutter arrangement. The PCM can be switched between white and a colour, while the shutter arrangement can be switched between transparent and opaque. Combining the PCM and the shutter optically in series provides control of both colour and brightness. It would be desirable, however, to improve the optical performance and/or simplify the structure of displays based on PCM.
It is an object of the invention to improve the optical performance and/or simplify the structure of displays based on PCM.
According to an aspect, there is provided a display device for displaying a pattern, comprising: a pixel element having a layered structure, the layered structure comprising at least one phase change material layer thermally switchable between at least a stable high extinction coefficient state and a stable low extinction coefficient state, wherein, for each phase change material layer: a ratio of a mean average over the visible spectrum of the extinction coefficient of the phase change material layer in the high extinction coefficient state to a mean average over the visible spectrum of the extinction coefficient of the phase change material layer in the low extinction coefficient state is greater than 3.0; and a mean average over the visible spectrum of the extinction coefficient in the high extinction state is less than 1.0.
Thus a display device is provided which uses a PCM having a very low extinction coefficient in one of its stable states (the low extinction coefficient state). Having a very low extinction coefficient means the PCM is highly transparent in that stable state, without the PCM layer needing to be undesirably thin. The PCM has minimal effect on the brightness (reflectivity) of the pixel element when in this stable state. In contrast, when the PCM is in at least one of the other stable states (the high extinction coefficient state) the extinction coefficient is markedly higher (at least three times higher). This allows the same PCM to provide near opaque behaviour (optionally in combination with other PCMs in the layered structure). The PCM thus allows high black/white contrast to be achieved without sacrificing the white state reflectivity of the pixel element (when configured to operate in a reflective mode) nor the colour gamut.
In an embodiment, the layered structure of the pixel element further comprises one or more further PCM layers each switchable between at least a high extinction coefficient state and a low extinction coefficient state. For each further PCM layer, a ratio of a mean average over the visible spectrum of the extinction coefficient of the PCM layer in the high extinction coefficient state to a mean average over the visible spectrum of the extinction coefficient of the further PCM layer in the low extinction coefficient state is greater than 3. Having one or both of the PCM layers able to be made highly transparent makes it possible to stack multiple PCM layers optically in series without losing colour vividness and/or brightness. It is therefore possible to provide a range of visual effects similar to what is achievable using a combination of a PCM and a shutter without having the shutter (e.g. a colour such as red, blue or green; white; and black).
In an embodiment, there is provided a switching arrangement capable of applying heating to the pixel element according to each of a plurality of different heating profiles. A heating profile may be provided that causes switching of a first of the PCM layers without switching of at least a second of the PCM layers in the pixel element. A different heating profile may be provided that causes switching of the second PCM layer in the pixel element without switching of the first PCM layer in the pixel element. Thus independent control of the different PCM layers is possible simply by changing the heating profile. The same switching element (e.g. heating element) can thus be used to switch both of the PCM layers. Each pixel element can thus be manufactured efficiently, as well as being made compact and reliable.
In an embodiment, two or more of the PCM layers differ from each other only by doping (e.g. a composition and/or level of doping). The different phase change materials can thus be provided using similar deposition techniques (and under similar conditions), as well as providing layers having similar structural and thermal properties (including similar thermal expansion coefficients), thereby improving device reliability and longevity. For example, doping can be done during deposition (for example adding nitrogen to the process gas) only when needed. A need for different target materials is avoided.
In an embodiment, the layered structure comprises two identical PCM layers and a different PCM layer positioned in between them. This arrangement has been found to provide particularly optimal performance. The arrangement can furthermore be configured to operate without additional passive spacer layers (e.g. between any of the PCM layers), thereby facilitating manufacture (e.g. fewer deposition steps).
In an embodiment, the first PCM layer and/or the second PCM layer comprises, consists essentially of, or consists of, one or more of the following in any combination: Sb2S3; Ge2Sb2Se4Te; GeSbTeO; GeSnTeO; GeSnSbTeO; TeBiSnN; TeBiSnS; TeBiSnO; SeSnBi; SeSnBiO; SeSnGeO. The inventors have found that these materials provide a surprisingly good combination of performance characteristics.
In an embodiment, the device comprises a switching arrangement capable of applying heating from one and the same heating element to the pixel element according to each of a plurality of different heating profiles; and the plurality of heating profiles comprises at least two heating profiles that cause switching of a different proportion of the PCM in one of the PCM layers of the pixel element. Thus, the inventors have found that the heating profiles can be controlled to selectively switch different proportions of a PCM layer, thereby providing a further degree of freedom for providing a desired range of optical effects. In an embodiment, for example, a proportion of a PCM layer that is switched to a state with high extinction coefficient (e.g. a substantially optically opaque state) is controlled to vary a grayscale level (overall brightness) of a pixel unit.
According to an aspect, there is provided a display device for displaying a pattern, comprising: a pixel element having a layered structure comprising a phase change material layer switchable between at least a stable high extinction coefficient state and a stable low extinction coefficient state, a mean average over the visible spectrum of the extinction coefficient in the high extinction coefficient state being higher than a mean average over the visible spectrum of the extinction coefficient in the low extinction coefficient state; and a switching arrangement capable of applying heating from one and the same heating element to the pixel element according to each of a plurality of different heating profiles, wherein at least two of the heating profiles cause switching of a different proportion of the phase change material layer.
The invention will now be further described, by way of example, with reference to the accompanying drawings, in which:
Each pixel element 4 comprises a layered structure. The layered structure comprises a plurality of layers, one on top of the other. The layered structure may comprise a thin film stack. The layered structure comprises at least one phase change material (PCM) layer 6. The PCM layer 6 is switchable between a stable high extinction coefficient state and a stable low extinction coefficient state. The high extinction coefficient state and the low extinction coefficient state are stable in the sense that no energy is required to hold the PCM in the state after switching. The high extinction coefficient state may be substantially crystalline, and the low extinction coefficient state may be substantially amorphous. The switching is achieved thermally. Thermal energy for the switching may be provided in various ways. Typically, an electrically powered heater is used to provide the thermal energy. In the example of
The layered structure of each pixel element 4 may comprise layers additional to the PCM layer 6 that influence the optical effects achieved by the PCM, e.g. by interference effects. In an embodiment, all layers in the layered structure of each pixel element 4 are solid-state and configured so that their thicknesses as well as refractive index and absorption properties combine so that the different states of the PCM result in different, visibly and/or measurably distinct, reflection spectra. In an embodiment, the display device 2 is a reflective display. The display device 2 may therefore comprise a reflective layer 10. Where a plurality of the PCM layers 6 are provided, the reflective layer 10 is on one and the same side of each of the PCM layers 6. A passive (i.e. non-switchable) spacer layer 12 may be provided between the reflective layer 10 and at least one of the PCM layers 6. A capping layer 14 may be provided on an opposite side of each of the PCM layers 6 to the reflective layer 10. The spacer layer 12 and the capping layer 14 are both optically transmissive, and are ideally as transparent as possible.
Each of the capping layer 14 and spacer layer 12 may consist of a single layer or comprise multiple layers having different refractive indices relative to each other (i.e. where the capping layer 14 or spacer layer 12 consists of multiple layers at least two of those layers have different refractive indices relative to each other). The thickness and refractive index of the material or materials forming the capping layer 14 and/or spacer layer 12 are chosen to create a desired spectral response (via interference and/or absorption). Materials which may be used to form the capping layer 14 and/or spacer layer 12 may include (but are not limited to) ZnO, TiO2, SiO2, Si3N4, TaO, ITO, and ZnS—SiO2.
Each of one or more of the layers in the layered structure of each pixel element 4 may optionally span across multiple pixel elements 4 to facilitate fabrication. Thus, one or more of the layers may be shared by different pixel elements 4. In the example of
In an embodiment, the extinction coefficient is at least three times higher (optionally at least four times higher, optionally at least five times higher, optionally at least 10 times higher), for most or all wavelengths in the visible range of light, in the high extinction coefficient state than in the low extinction coefficient state. In an embodiment, a ratio of a mean average over the visible spectrum of the extinction coefficient of the PCM layer 6 in the high extinction coefficient state to a mean average over the visible spectrum of the extinction coefficient of the PCM layer 6 in the low extinction coefficient state is greater than 3.0 (optionally greater than 4.0, optionally greater than 5.0, optionally greater than 7.5, optionally greater than 10.0). The extinction coefficient is herein understood to refer to the imaginary part of the refractive index. In addition to having the large difference between the extinction coefficients in the two stable states, the composition of the PCM layer 6 is selected so that the extinction coefficient in the high extinction coefficient state is limited to be no more than 1.0 on average. For example, a mean average over the visible spectrum of the extinction coefficient in the high extinction state is less than 1.0. The inventors have found that this combination of properties for the PCM layer 6 allow high black/white contrast to be achieved without sacrificing white state reflectivity or colour gamut, and without requiring that the PCM layer 6 is undesirably thin.
The above-mentioned effects are illustrated in
In the example of
In such embodiments (having plural PCM layers 6), the switching arrangement (e.g. comprising heating elements 8) may be configured to apply heating to the pixel element 4 according to each of a plurality of different heating profiles. Thus, the switching arrangement is capable of selectively applying each and every one of the heating profiles. Each heating profile may define a variation of power as a function of time provided by a heating element 8 of the pixel element 4. Different heating profiles may last for different periods of time and/or involve different average powers and/or different shapes of power versus time (square wave pulse, ramping up, ramping down, oscillatory, etc.). Applying different heating profiles allows selective switching between different phases, such as to selectively switch the PCM from amorphous to crystalline or from crystalline to amorphous. For example, a control signal comprising a current pulse of relatively low amplitude and long duration may be effective for switching the PCM from an amorphous state to a crystalline state, the resulting heating profile being such that the PCM is heated to a temperature higher than the crystallization temperature TC of the PCM, but less than the melting temperature TM of the PCM. The temperature is maintained above the crystallization temperature TC for a time sufficient to crystallize the PCM. A control signal comprising a current pulse of higher amplitude but shorter duration may be effective for switching the PCM from a crystalline state to an amorphous state, the resulting heating profile being such that the PCM is heated to a temperature that is higher than the melting temperature TM, causing melting of the PCM, but is cooled sufficiently quickly that re-crystallization does not occur excessively and the PCM freezes into an amorphous state. After the heating of the PCM has finished the PCM remains in the stable state selected (e.g. amorphous or crystalline) until further heating is applied. Thus, when based on PCM the pixel region is naturally held in a given optical state without application of any signal, and can thus operate with significantly less power than other display technologies. Switching can be performed an effectively limitless number of times. The switching speed is also very rapid, typically less than 300 ns, and certainly several orders faster than the human eye can perceive.
In an embodiment, within each pixel element 4, each PCM layer 6 is in thermal contact with each other PCM layer 6 (of the same pixel element 4). The thermal contact is such that the heating provided by the switching arrangement causes a substantially identical variation of temperature during the heating in each of the PCM layers 6 in the pixel element 4. The different PCM layers 6 are configured, however, so that each heating profile can have a different effect on different PCM layers 6 (e.g. to switch or not to switch each PCM layer 6). For example, in some embodiments, the plurality of heating profiles comprises a heating profile that causes switching of a first of the PCM layers 6 without switching of at least a second of the PCM layers 6 in the pixel element 4. In some embodiments, the plurality of heating profiles comprises a heating profile that causes switching of the second PCM layer 6 without switching of the first PCM layer 6. Similarly, the plurality of heating profiles may be configured so that there is a heating profile that can simultaneously cause switching of two or more of the PCM layers 6 from the high extinction coefficient state to the low extinction coefficient state and a heating profile that simultaneously causes switching of two or more of the PCM layers from the low extinction coefficient state to the high extinction coefficient state. The ability to selectively switch different combinations of the PCM layers 6 may be achieved for example by arranging for the different PCM layers 6 to have suitably different transition temperatures (e.g. different melting points, crystallization temperatures, etc.). A wide range of combinations of switched states for the PCM layers 6 can thereby be achieved without any corresponding increase in the complexity of the switching arrangement. The switching arrangement may, for example, still comprise a single heating element 8 per pixel element 8 and the different switching functionalities be achieved simply by varying the heating profile provided by the heating element 8 (e.g. by varying an average power and/or duration of the heating).
The wide range of combinations of switched states in the plural PCM layers 6 allows a corresponding wide range of optical effects. In particular, in addition to control of a black/white level, control of colour may be provided.
The arrangement of
The arrangement of
Each of one or more of the PCM layers 6 may comprise, consist essentially of, or consist of, one or more of the following in any combination: Sb2S3; Ge2Sb2Se4Te; GeSbTeO; GeSnTeO; GeSnSbTeO; TeBiSnN; TeBiSnS; TeBiSnO; SeSnBi; SeSnBiO; SeSnGeO. In some embodiments, each of one or more of the PCM layers 6 may comprise, consist essentially of, or consist of AgSbSe2. AgSbTe2 is one of the most superior PCM alloys for high speed PC optical disks, showing very fast crystallization speed, good cyclability, and low melting temperature (552 C). The large optical absorption of the composition at blue-violet wavelength would not be optimal for use as the PCM layer 6. On the other hand, AgSbSe2, a p-type semiconductor, shows higher transmittance and lower crystallization speed with decent cyclability (although the melting temperature of 610 C is a bit higher than AgSbTe2), and is therefore suitable for use as the PCM layer 6. Related compositions, which may have lower melting points, may also be used, such as (Ag2Se)1-x(Sb2Se3)x wherein, preferably, 0.5≤x or 0.5≤x<0.7.
Furthermore, AgSbSe2 and AgSbTe2 have similar rocksalt type crystal structures and can be easily mixed. The mixture between two alloys provides further options for the PCM layer 6. For example, AgSbTe2-ySey may be used, wherein, preferably, 2≥y≥0.5.
Additionally, it is known that AgBiTe2 and AgBiSe2 also have similar rocksalt structures to that of AgSbSe2. Thus, Ag(Sb1-zBiz)Te2-ySey may also be used, wherein, preferably, 2≥y≥0.5 and/or 1≥z≥0.
In view of the above, each of one or more of the PCM layers 6 may therefore comprise, consist essentially of, or consist of, one or more of the following in any combination:
(Ag2Se)1-x(Sb2Se3)x wherein, preferably, 0.5≤x;
(Ag2Se)1-x(Sb2Se3)x wherein, preferably, 0.5≤x<0.7;
AgSbSe2;
AgSbTe2-ySey wherein, preferably, 2≥y≥0.5; and
Ag(Sb1-zBiz)Te2-ySey wherein, preferably, 2≥y≥0.5 and/or 1≥z≥0.
Other materials that can be used for the PCM layers 6 including the following, in any combination:
(Te80Sn15Ge5)1-xSx wherein, preferably, 0≤x≤0.2;
(Te80Sn15Ge5)1-xSex wherein, preferably, 0≤x≤0.4;
(Te80Sn15Bi5)1-xSx wherein, preferably, 0≤x≤0.2; and
(Te80Sn15Bi5)1-xSex wherein, preferably, 0≤x≤0.4.
In still further embodiments, three different PCM layers 6 are provided in the pixel element 4. The three different PCM layers 6 are independently switchable to allow full colour control (e.g. to make available not only different shades of one colour such as red, as discussed above with reference to
In an embodiment, a shutter-like effect is achieved by arranging for the plurality of heating profiles to contain at least two heating profiles that cause switching of different proportions of the PCM in one of PCM layers 6 of a given pixel element 4 via heating from one and the same heating element 8 (dedicated to that pixel element 4). The switching of different proportions of the PCM layer 6 may be such as to cause the pixel element 4 in question to have different corresponding reflectivities. For example, the switching of different proportions may comprise switching different proportions of the PCM layer 6 from the amorphous state to the crystalline state (with higher proportions of the crystalline state typically corresponding to lower reflectivities) or vice versa. The different heating profiles may, for example, have different durations. Heating profiles with longer durations may be used to switch larger proportions of the PCM layer 6 between the different available states of the PCM layer 6. Heating profiles with shorter durations may be used to switch smaller proportions of the PCM layer 6. Heating using an electrical pulse can be considered as the equivalent of charging a “heat capacitor”. A large pulse for a short time and a small pulse for a longer amount of time can be used to reach the same temperature.
In some embodiments, the heating from the heating element 8 of a given pixel element 4 is applied substantially uniformly to the PCM layer 6 of that pixel element 4 and the switching of different proportions of the PCM layer 6 is achieved by arranging for different portions of the PCM layer 6 to lose heat at different respective rates. In some embodiments, this is achieved by arranging for the PCM layer 6 to lose heat more quickly from regions of the pixel element 8 that are peripheral when viewed perpendicularly to a plane of the PCM layer 6 than from other regions, such that switching of the PCM layer progresses outwardly towards the peripheral regions during application of a heating profile. An example arrangement of this type is depicted schematically in
An effect analogous to that described above with reference to
In some embodiments, grayscale is controlled by controlling groups of pixel elements 4. The switching arrangement in such cases may be configured to switch each of the groups of adjacent pixel elements 4 between a predetermined set of group switching states. Each group switching state defines a different combination of pixel states of the pixel elements 4 in the group of pixel elements 4. Each pixel state is defined by whether each of the PCM layers 4 in the pixel element 4 is in the high extinction coefficient state or the low extinction coefficient. The set of group switching states may allow the group to be controlled to have a plurality of different reflectivities without changing the colour of the group.
Number | Date | Country | Kind |
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2005350.0 | Apr 2020 | GB | national |
Filing Document | Filing Date | Country | Kind |
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PCT/GB2021/050549 | 3/5/2021 | WO |