This application is based upon and claims the benefit of priority from prior Japanese Patent Application No. 2007-286546, filed Nov. 2, 2007, the entire contents of which are incorporated herein by reference.
1. Field of the Invention
The present invention relates to a display device, and more particularly to a stereoscopic video display device including a lens array unit.
2. Description of the Related Art
There are known various types of stereoscopic image display devices, so-called 3D displays, which can display motion video. In recent years, there has been an increasing demand, in particular, for a flat-panel type stereoscopic image display device which requires no dedicated goggles or the like. Of this type of stereoscopic motion video display devices, a stereoscopic motion video display device, which makes use of the principle of holography, has difficulty in realizing full-color motion video display. On the other hand, full-color motion video display is relatively easily realizable with a direct-view-type or projection-type liquid crystal display device or plasma display device, wherein a light ray control element, which controls light rays from a display unit (display device) with fixed pixel positions and turns the light rays to a viewer, is disposed immediately in front of the display unit.
This light ray control element is generally called “parallax barrier”. The light ray control element controls light rays so that different images can be viewed depending on angles, even at the same position on the light ray control element. Specifically, when only right-and-left parallax (horizontal parallax) is imparted, a slit or a lenticular lens sheet (cylindrical lens array) is used. In the case where up-and-down parallax (vertical parallax) is also imparted, a pinhole array or a lens array comprising matrix-arrayed lenses is used. The methods using parallax barriers are further classified into a two-view (binocular) type, a multi-view type, a super-multi-view type (super-multi-view condition of a multi-view type), and integral photography (hereinafter also referred to as “IP”). The basic principle of these methods is substantially the same as the principle that was invented about 100 years ago, and has been used in the field of stereoscopic photography.
Of these methods, the IP method is characterized by a high degree of freedom of view-point position and easy realization of stereoscopic view. In a one-dimensional IP method in which only horizontal parallax is provided and vertical parallax is not provided, a display device with high resolution is relatively easily realized (see, e.g. SID04 Digest 1438 (2004)). On the other hand, as regards the two-view type and multi-view type, there is a problem that the range of viewing-point position which permits stereoscopic view, that is, the visual range, is narrow and there is difficulty in viewing. However, these types are simplest in structure as stereoscopic image display devices, and a display image can easily be created.
A lens array unit, which is one of light ray control elements, is disposed so as to be opposed to a display area of the display unit. In the case of using a lens array unit comprising a plurality of cylindrical lenses, the lens array unit is disposed such that a plurality of pixels of the display area correspond to the respective cylindrical lenses. It is thus important to exactly align the lens array unit and the display unit. Various techniques have been disclosed for aligning the lens array unit and the display unit. For instance, there is disclosed a technique wherein the lens array unit and the display unit are aligned by means of markers on the lens array unit side and markers on the display unit side (see Jpn. Pat. Appln. KOKAI Publication No. 2004-280087).
According to the above-mentioned patent document, the markers on the lens array unit side and the markers on the display unit side are formed of color patterns. By viewing both markers, the lens array unit and display unit are aligned. However, when forming the lens array unit, an additional member for forming the markers is required, leading to an increase in cost. In addition, since an additional fabrication step for forming the markers is required, there is a concern that the yield of lens array units may lower.
The present invention has been made in consideration of the above-described problems, and the object of the invention is to provide a display device which can obtain desired display characteristics, while suppressing an increase in cost and a decrease in yield.
According to an aspect of the present invention, there is provided a display device comprising: a lens array unit including a lens array layer; and a display unit configured such that a first substrate and a second substrate, which is disposed between the first substrate and the lens array unit, are attached, the display unit including a display area and an alignment mark outside the display area, wherein the lens array unit includes a window portion formed at a position on the lens array layer, which corresponds to the alignment mark.
The present invention can provide a display device which can obtain desired display characteristics, while suppressing an increase in cost and a decrease in yield.
Additional objects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objects and advantages of the invention may be realized and obtained by means of the instrumentalities and combinations particularly pointed out hereinafter.
The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate presently preferred embodiments of the invention, and together with the general description given above and the detailed description of the preferred embodiments given below, serve to explain the principles of the invention.
A display device according to an embodiment of the present invention will now be described with reference to the accompanying drawings.
As shown in
The display unit 10 is composed of, for example, a liquid crystal display panel, a plasma display panel, an organic electroluminescence (EL) display panel or a field-emission display panel. The kind of the display panel is not limited. In this embodiment, in particular, the example in which the liquid crystal display panel is used as the display unit 10 is described.
As shown in
The array substrate 11 is formed by using a light-transmissive insulating substrate 11A such as a glass substrate. In the array substrate 11, wiring parts for supplying driving signals to the pixels PX are provided on the insulating substrate 11A. Specifically, the array substrate 11 includes, as the wiring parts, a plurality of scanning lines Y (Y1 to Ym) and a plurality of storage capacitance lines C (C1 to Cm), which are disposed in a row direction of the pixels PX, a plurality of signal lines X (X1 to Xn) which are disposed in a column direction of the pixels PX, and switching elements SW which are disposed in association with the respective pixels PX. The array substrate 11 further includes pixel electrodes PE which are connected to the respective switching elements SW. Each of the scanning lines Y is connected to a gate driver YD which supplies a driving signal (scanning signal). Each of the signal lines X is connected to a source driver XD which supplies a driving signal (video signal).
Each of the switching elements SW is composed of, e.g. a thin-film transistor. The switching element SW is disposed at an intersection area between the scanning line Y and signal line X in association with the associated pixel PX. The gate of the switching element SW is connected to the associated scanning line Y (or formed integral with the scanning line Y). The source of the switching element SW is connected to the associated signal line X (or formed integral with the signal line X). The drain of the switching element SW is electrically connected to the associated pixel electrode PE.
Each pixel electrode PE is disposed on an insulation film IL which covers the switching element SW, and the pixel electrode PE is electrically connected to the drain of the switching element SW via a contact hole which is formed in the insulation film IL. In a transmissive liquid crystal display panel 10 which displays an image by selectively passing backlight that is radiated from a backlight unit, the pixel electrode PE is formed of a light-transmissive electrically conductive material such as indium tin oxide (ITO) or indium zinc oxide (IZO). In a reflective liquid crystal display panel 10 which displays an image by selectively reflecting ambient light (including front light emitted from a front light unit) that comes in from the counter-substrate 12 side, the pixel electrode PE is formed of a light-reflective electrically conductive material such as aluminum (Al). The surface of the pixel electrode PE is covered with a first alignment film AL1 for controlling the alignment of liquid crystal molecules included in the liquid crystal layer 13.
The counter-substrate 12 is formed by using a light-transmissive insulating substrate 12A such as a glass substrate. In the counter-substrate 12, for instance, a counter-electrode CE, which is disposed to be opposed to the plural pixel electrodes PE, is provided on the insulating substrate 12A. The counter-electrode CE is formed of a light-transmissive electrically conductive material such as ITO. The surface of the counter-electrode CE is covered with a second alignment film AL2 for controlling the alignment of liquid crystal molecules included in the liquid crystal layer 13.
The array substrate 11 and counter-substrate 12 are bonded by a sealant 14 in the state in which the pixel electrodes PE and the counter-electrode CE are opposed. A predetermined cell gap is provided between the array substrate 11 and counter-substrate 12 by spacers (not shown). The liquid crystal layer 13 is formed of a liquid crystal composition which is sealed in the cell gap between the array substrate 11 and counter-substrate 12. In the present embodiment, the liquid crystal mode is not particularly limited. Applicable modes are, for instance, a TN (Twisted Nematic) mode, an OCB (Optically Compensated Bend) mode, a VA (Vertical Aligned) mode and an IPS (In-Plane Switching) mode.
In a color display type liquid crystal display device, the liquid crystal display panel 10 includes a plurality of kinds of pixels PX, for instance, a red pixel that displays red (R), a green pixel that displays green (G), and a blue pixel that displays blue (B). Specifically, the red pixel includes a red color filter that passes light with a principal wavelength of red. The green pixel includes a green color filter that passes light with a principal wavelength of green. The blue pixel includes a blue color filter that passes light with a principal wavelength of blue. These color filters are disposed on the major surface of the array substrate 11 or the counter-substrate 12.
Each of the pixels PX includes a liquid crystal capacitance CLC between the pixel electrode PE and the counter-electrode CE. Each of the storage capacitance lines C (C1 to Cm) is capacitive-coupled to the pixel electrodes PE of the associated row, thereby constituting storage capacitances Cs.
The structure, to which the transmissive liquid crystal display panel 10 is applied, includes a backlight unit. As shown in
As shown in
The alignment marks 104 can be formed of, e.g. a color resin material, a light-blocking electrically conductive material, etc. In the case where the alignment marks 104 are formed on the inner surface of the array substrate 11 or counter-substrate 12, the alignment marks 104 can be formed of the same material at the same time as light-blocking wiring patterns or color resin patterns which the liquid crystal display panel 10 has. In short, the alignment marks 104 can be formed on the liquid crystal display panel 10, without an additional fabrication step.
The alignment marks 104 are used for alignment with the lens array unit 20, as will be described later in detail. In order to perform alignment with higher precision, it is preferable to dispose at least two alignment marks (e.g. at two locations on the same straight line or at two locations on a diagonal of the display area DA).
The lens array unit 20 is configured to include a base body 202 and a lens array layer 201 which is disposed on the base body 202. As shown in
In the example shown in
In the lens array layer 201, the horizontal pitch Ps of cylindrical lenses is a pitch in a direction corresponding to the row direction (i.e. X direction) in the display area DA of the display unit 10. The lens array layer 201 is formed over an area that is opposed to at least the display area DA when the lens array unit 20 is disposed to be opposed to the display unit 10.
In this embodiment, the lens array layer 201 is formed on an area that is greater than the area of the display area DA. Specifically, the lens array layer 201 is formed over a length that is greater than the length of the display area DA, at least, in the X direction, and the lens array layer 201 is formed over a length that is equal to or greater than the length of the display area DA in the Y direction.
The thickness of the lens array layer 201 (i.e. the thickness from the surface of the base body 202 to the top portion of the lens) is, for example, about 0.05 mm to 0.5 mm, and the dimension of a recess between neighboring lenses is, for example, about 0.05 mm to 0.1 mm. However, these values are variable in accordance with designs.
Preferably, the base body 202 should be a flat-plate-shaped body which supports the lens array layer 201, and should have a size which is greater than the size of the lens array layer 201. The base body 202 has a thickness which is, for example, about 0.7 mm to 1.1 mm. However, where necessary, a thicker base body 202 having a thickness of about several mm may be used.
The lens array unit 20 is fixed to the display unit 10 by a support member 30 with a predetermined gap therebetween. In the example shown in
Structure examples of the lens array unit 20 are described in detail. As shown in
In an example shown in
In an example shown in
With the structures shown in
The alignment of the lens array unit 20 with the display unit 10 is described more specifically.
In the lens array unit 20, light that passes through the window portion 204 is not refracted, while light that passes through the cylindrical lens 203 is refracted. Thus, when the alignment mark 104 on the display unit 10 is observed from an upper surface 20A of the lens array unit 20 (i.e. a surface of the lens array unit 20, which is opposite to the surface thereof facing the display unit 10), the alignment mark 104 appears differently between the region where the window portion 204 is formed and the region where the cylindrical lens 203 is formed.
For example, in the case where the lens array unit 20 shown in
In the example shown in
As regards the alignment between the display unit 10 and lens array unit 20, a slight error is tolerable in the Y direction of the cylindrical lens 203. Thus, it should suffice if the window portions 204 are formed in such a shape as to enable alignment at least in the X direction of the cylindrical lens 203. In the example shown in
Excellent display characteristics can be realized by applying the lens array unit 20 having the window portions 204 as shown in
Various forms of the lens array unit 20, which are applicable to the above-described embodiment, have been proposed. Specifically, a lens array unit 20 according to an example shown in
A lens array unit 20 according to an example shown in
As has been described above, the window portions 204 can be formed at the same time in the fabrication step of the lens array layer 201. Hence, an additional step for forming the window portions 204 is needless. Therefore, according to the present embodiment, a decrease in manufacturing yield can be suppressed.
Other structure examples of the window portions 204, which are applicable to the present embodiment, are described.
In the above-described embodiment, the window portion 204 is formed as a recess corresponding to the thickness of the lens array layer 201, as shown in
In the above-described embodiment, the window portion 204, as shown in
Next, as an example of the display device, a display device, which can display a stereoscopic image by a one-dimensional IP method or a multi-view method, is described.
In the example shown in
As has been described above, according to the present embodiment, the lens array unit 20 and display unit 10 can be aligned while an increase in cost and a decrease in yield can be suppressed. Therefore, a display device with excellent display characteristics can be provided.
Additional advantages and modifications will readily occur to those skilled in the art. Therefore, the invention in its broader aspects is not limited to the specific details and representative embodiments shown and described herein. Accordingly, various modifications may be made without departing from the spirit or scope of the general inventive concept as defined by the appended claims and their equivalents.
For example, in the above-described embodiment, the alignment mark has a rectangular shape and the window portion also has a rectangular shape. The shapes of the alignment mark and window portion, however, are not limited to the rectangular shapes. For example, each of the alignment mark and window portion may have a polygonal shape such as a triangular shape, a circular shape, an elliptic shape or a crisscross shape.
Number | Date | Country | Kind |
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2007-286546 | Nov 2007 | JP | national |