This application is based upon and claims the benefit of priority from Japanese Patent Applications No. 2017-064692, filed Mar. 29, 2017; and No. 2017-227229, filed Nov. 27, 2017, the entire contents of all of which are incorporated herein by reference.
Embodiments described herein relate generally to a display device.
Recently, various techniques for narrowing the frames of display devices have been considered. One of the techniques is a technique of electrically connecting a wiring line having an in-hole connector in a hole penetrating the inner surface and outer surface of a first resin substrate, and a wiring line provided on the inner surface of a second resin substrate, by an inter-substrate connector.
The present disclosure generally relates to a display device.
According to one embodiment, a display device includes a first substrate which includes a first basement and a first conductive layer, a second substrate which includes a second basement having a first hole and a second conductive layer, and a connecting material which electrically connects the first conductive layer and the second conductive layer via the first hole. On a first plane, an angle between a first straight line and a second straight line is greater than or equal to 45°.
In general, according to one embodiment, a display device includes a first substrate, a second substrate and a connecting material. The first substrate includes a first basement and a first conductive layer. The second substrate includes a second basement and a second conductive layer. The second basement includes a first surface which is opposed to the first conductive layer and is at a distance from the first conductive layer, a second surface which is located on an opposite side from the first surface, and a first hole which penetrates between the first surface and the second surface. The second conductive layer is provided on the second surface. The connecting material electrically connects the first conductive layer and the second conductive layer via the first hole. On a virtual first plane which passes through the first hole and is parallel to a normal of the first surface, an angle between a first straight line which extends along the normal and a second straight line which connects a first open end on a first surface side of the first hole and a second open end on a second surface side of the first hole is greater than or equal to 45°.
Embodiments will be described hereinafter with reference to the accompanying drawings. The disclosure is merely an example, and proper changes within the spirit of the invention, which are easily conceivable by a skilled person, are included in the scope of the invention as a matter of course. In addition, in some cases, in order to make the description clearer, the widths, thicknesses, shapes, etc., of the respective parts are illustrated schematically in the drawings, rather than as an accurate representation of what is implemented. However, such schematic illustration is merely exemplary, and in no way restricts the interpretation of the invention. In addition, in the specification and drawings, the same elements as those described in connection with preceding drawings are denoted by like reference numbers, and detailed description thereof is omitted unless necessary.
In each embodiment, the display device can be used in various devices such as smartphones, tablet computers, mobile phones, notebook computers and game consoles. The main structure disclosed in each embodiment can be applied to liquid crystal display devices, self-luminous display devices such as organic electroluminescent display devices, electronic paper-type display devices including electrophoretic elements, display devices adopting micro-electromechanical systems (MEMS), electrochromic display devices, etc.
The following embodiments can be applied to various display devices having an inter-basement conduction structure in which a first basement and a second basement are spaced apart from each other, the second basement includes a hole, and a first conductive layer located on the first basement and a second conductive layer located on the second basement are electrically connected to each other via the hole.
Firstly, the first embodiment will be described.
As shown in
In the following description, a direction from the first substrate SUB1 to the second substrate SUB2 is referred to as above, and a direction from the second substrate SUB2 to the first substrate SUB1 is referred to as below. Further, a view from the second substrate SUB2 to the first substrate SUB1 is referred to as a planar view.
The display panel PNL includes a display area DA in which an image is displayed, and a non-display area NDA which is provided around the edges of the display area DA. The display area DA is located in a region surrounded by the sealing member SE. The non-display area NDA is a frame-like region surrounding the display area DA and is adjacent to the display area DA. The sealing member SE is located in the non-display area NDA.
The IC chip 1 is mounted on the circuit board 3. The IC chip 1 is not limited to the example shown in
The sensor SS performs sensing to detect contact or approach of an object to the display device DSP. The sensor SS is a mutual capacitive sensor and can detect contact or approach of an object based on a change in capacitance between a pair of electrodes which are opposed to each other via a dielectric. The sensor SS includes a plurality of sensor drive electrodes Tx and a plurality of detection electrodes Rx (RX1, RX2, RX3, Rx4 . . . ). The sensor drive electrodes Tx will be described later.
Each detection electrode Rx includes main bodies RS which extend across the display area, and connectors CN which connect the main bodies RS to each other. Further, the detection electrodes Rx include terminals RT (RT1, RT2, RT3, RT4 . . . ) connected to the connectors CN, respectively.
The main body RS is formed of a mesh-like collection of metal thin wires and has the shape of a strip. Further, dummy regions are provided between the adjacent main bodies RS, and metal thin wires are arranged in the dummy regions similarly to the main bodies RS. The metal thin wires of the dummy regions are not connected to any wiring lines and are electrically floating.
Further, at least part of the terminal RT overlaps the sealing member SE in a planar view. The terminal RT is located at one edge or the other edge of the non-display area NDA.
The first substrate SUB1 includes pads P (P1, P2, P3, P4 . . . ) and wiring lines W (W1, W2, W3, W4 . . . ). The pad P and the wiring line W are located at one edge or the other edge of the non-display area NDA and overlaps the sealing member SE in a planar view. The pad P overlaps the terminal RT in a planar view. The wiring line W is connected to the pad P and is electrically connected to the detector RC of the IC chip 1 via the circuit board 3.
Contact holes V (V1, V2, V3, V4 . . . ) are formed in locations in which the terminals RT and the pads P are opposed to each other. The contact holes will be described later.
As shown in
The scanning lines G, the signal lines S and the common electrode CE are drawn to the non-display area NDA. In the non-display area NDA, the scanning lines G are connected to the scanning line drive circuit GD, the signal lines S are connected to the signal line drive circuit SD, and the common electrode CE is connected to the common electrode drive circuit CD.
As shown in
The second substrate SUB2 includes a second basement 20, and a light-shielding layer BM, a color filer CF, an overcoat layer OC, a second alignment film AL2, etc., are stacked in order on the lower surface (first surface) of the second basement 20.
Next, an example of the structure of the sensor SS mounted on the display device DSP of the present embodiment will be described.
As shown in
In the example shown in
The sensor drive electrodes Tx are electrically connected to the common electrode drive circuit CD via wiring lines WR. In the present embodiment, the sensor drive electrodes Tx are formed of the common electrode CE. That is, in the present embodiment, the common electrode is patterned into strips as shown in
The common electrode drive circuit CD supplies a common signal to the sensor drive electrodes Tx including the common electrode CE in a display period of displaying an image in the display area DA. Further, the common electrode drive circuit CD supplies a sensor drive signal to the sensor drive electrodes Tx in a sensing period (touch period) of performing sensing. As the sensor drive signal is supplied to each sensor drive electrode Tx, each detection electrode Rx outputs a sensor signal necessary for sensing, that is, a signal based on a change in capacitance between the sensor drive electrode Tx and the detection electrode Rx. The sensor signal output from the detection electrode Rx is input to the detector RC shown in
The sensor SS is not limited to the mutual capacitive sensor and may be a self capacitive sensor which detects an object based on a change in the capacitance of the detection electrode Rx itself.
Next, the contact holes V (V1, V2, V3, V4 . . . ) will be described.
As shown in
The first substrate SUB1 includes the first basement 10 and a first conductive layer L1. The first conductive layer L1 includes the pads P (P1, P2, P3, P4 . . . ) and the wiring lines W (W1, W2, W3, W4 . . . ), and is located on a third surface 10A side which is opposed to the second substrate SUB2. The first insulating layer 11 shown in
The second substrate SUB2 includes the second basement 20 and a second conductive layer L2. A first surface 20A of the second basement 20 is opposed to the first conductive layer L1 and is separated from the first conductive layer L1 in the third direction Z. The second conductive layer L2 includes the detection electrodes Rx, that is, the terminals RT (RT1, RT2, RT3, RT4 . . . ), the connectors CN and the main bodies RS. The second conductive layer L2 is located on a second surface 20B side and is covered with a protection material PF. In other words, the first basement 10, the first conductive layer L1, the second basement 20, the second conductive layer L2 and the protection material PF are arranged in order in the third direction Z.
The organic insulating layer OI is located between the first conductive layer L1 and the second basement 20. In place of the organic insulating layer OI, an inorganic insulating layer or a conductive layer may be provided or an air layer may be provided. Various insulating layers and various conductive layers may be arranged between the second basement 20 and the second conductive layer L2 and on the second conductive layer L2.
For example, the organic insulating layer OI includes the sealing member SE which bonds the first substrate SUB1 and the second substrate SUB2 to each other, the second insulating layer 12 of the first substrate SUB1, the light-shielding layer BM and the overcoat layer OC of the second substrate SUB2, etc. The sealing member SE is located between the second insulating layer 12 and the overcoat layer OC. The liquid crystal layer LC is provided in a space between the first substrate SUB1 and the second substrate SUB2 and is surrounded by the sealing member SE.
The metal layer M, the third insulating layer 13 and the first alignment film AL1 shown in
The first basement 10 and the second basement 20 are formed of alkali-free glass or transparent resin, for example The protection material PF is formed of an organic insulating material such as acrylic resin, for example. The first conductive layer L1 and the second conductive layer L2 are formed of a metal material such as molybdenum, tungsten, titanium, aluminum, silver, copper or chromium, an alloy of these metal materials, a transparent conductive material such as indium tin oxide (ITO), indium zinc oxide (IZO) or indium gallium oxide (IGO), etc., for example. The first conductive layer L1 and the second conductive layer L2 may have a single layer structure or a multilayer structure.
The second substrate SUB2 has a first hole VA which penetrates the second basement 20 in the non-display area NDA. The first hole VA penetrates between the first surface 20A and the second surface 20B. In the example shown in
In addition to the first hole VA, the display device DSP further has a second hole VB which penetrates the organic insulating layer OI. The first hole VA and the second hole VB communicate with each other and constitute the contact hole V. Unlike the present embodiment, the contact hole V may further have a hole which penetrates the first conductive layer L1 and a concavity which is formed in the first basement 10.
The second hole VB includes a hole penetrating the second insulating layer 12, a hole penetrating the sealing member SE, a hole penetrating the light-shielding layer BM and the overcoat layer OC, etc. The first conductive layer L1 has an upper surface LT1 which is not covered with the organic insulating layer OI in the second hole VB.
The second hole VB is located directly below the first hole VA. The contact hole V can be formed by laser beam application from above the second substrate SUB2 and etching. The organic insulating layer OI in which the second hole VB is formed may be formed of a material which can be easily etched as compared to that of the second basement 20 in which the first hole VA is formed.
The connecting material C is provided in the contact hole V. The connecting material C, and layers in which the contact hole V is formed, that is, the first substrate SUB1, the second substrate SUB2 and the organic insulating layer OI constitute an inter-substrate conduction structure according to the present embodiment. The connecting material C includes a metal material such as silver and should preferably include a mixture of fine particles thereof which have a particle diameter of several nanometers to several tens of nanometers and a solvent, for example.
In the connecting material C adhered to the surface of the contact hole V, the solvent is evaporated and substantially only the metal material is adhered.
The connecting material C electrically connects the first conductive layer L1 and the second conductive layer L2 (the terminal RT) provided on the different substrates via the contact hole V. The connecting material C is located inside and outside the contact hole V. The connecting material C covers an inner peripheral surface 20I of the second basement 20 in the first hole VA, an inner peripheral surface of the organic insulating layer OI in the second hole VB, etc. Further, the connecting material C is located above the second surface 20B.
In the example shown in
In the example shown in
To fill the hollow in the hole, the hole is filled with a filling material FI. The filling material FI is formed of the same material as that of the protection material PF, for example. The hole may be completely filled with the connecting material C instead.
The connecting material C is continuously formed between the first conductive layer L1 and the second conductive layer L2. Accordingly, the second conductive layer L2 is electrically connected to the circuit board 3 via the connecting material C and the first conductive layer L1. Therefore, a control circuit which writes a signal to the second conductive layer L2 or reads a signal output from the second conductive layer L2 can be connected to the second conductive layer L2 via the circuit board 3. Consequently, a separate circuit board for the second substrate SUB2 will not be required for connecting the second conductive layer L2 and the control circuit.
The cover member CG is flat, extends over the display area DA and the non-display area NDA, and covers the entire surface of the display panel PNL. A light-shielding layer SH is formed on a surface of the cover member CG which is opposed to the display panel PNL. The light-shielding layer SH is provided in the non-display area NDA. The light-shielding layer SH covers the contact hole V, the connecting material C, etc.
The cover member CG is adhered to the second polarizer PL2 by an adhesive layer AL. For example, the adhesive layer AL is formed of optically clear resin (OCR). The adhesive layer AL has a substantially uniform thickness throughout the entire region.
Next, the second conductive layer L2 (the terminal RT) of the present embodiment will be described.
As shown in
As shown in
As shown in
Further, on the first plane Pa, an angle θ2 formed between the second surface 20B and the second straight line Ls2 on the inside of the second basement 20 is greater than or equal to 135°. The angle θ2 is greater than or equal to 135° and less than 180° (135°≤θ2<180°). Here, the angles θ1 and θ2 in the region on the left side from the center CEN have been described as a representative example. In the present embodiment, the same is also applied to the angles θ1 and θ2 in the region on the right side from the center CEN.
Next, the width of the first hole VA and the thickness of the second basement 20 will be described. On the first plane Pa, the width of the first open end OP1 of the first hole VA is assumed to be a first width WI1, the width of the second open end OP2 of the first hole VA is assumed to be a second width WI2, and the thickness of the second basement 20 in the third direction Z is assumed to be a first thickness T1. The present embodiment satisfies (WI2−WI1)/2≥T1. Further, the slopes of the inner peripheral surface 20I are symmetrical to the center CEN in the present embodiment.
Here, the inventors, etc., implemented the display panel PNL of the present embodiment and investigated the angle θ1.
As a result of the investigation of the angle θ1 based on
Next, the entire contact hole V including the first hole VA and the second hole VB will be described.
A shown in
Further, on the first plane Pa, an angle θ4 formed between the second surface 20B and the third straight line Ls3 on the inside of the second basement 20 is greater than or equal to 135°. The angle θ4 is greater than or equal to 135° and less than 180° (135°≤4<180°). Here, the angles θ3 and θ4 in the region on the left side of the center CEN have been described as a representative example. In the present embodiment, the same is also applied to the angles θ3 and θ4 in the region on the right side of the center CEN.
Next, the width of the contact hole V and the sum of the thickness of the second basement 20 and the thickness of the organic insulating layer OI will be described. On the first plane Pa, the width of the contact hole V on the first basement 10 side is assumed to be a third width WI3, and the sum of the thickness of the second basement 20 and the thickness of the organic insulating layer OI in the third direction Z is assumed to be a second thickness T2. Here, the second thickness T2 is the height of the contact hole V in the third direction Z and the distance from the upper surface LT1 of the pad P to the second surface 20B in the third direction Z. The width of the second open end OP2 of the contact hole V is the second width WI2. The present embodiment satisfies (WI2−WI3)/2≥T2. Further, the slopes of the inner peripheral surfaces 20I and OII are symmetrical to the center CEN in the present embodiment.
According to the display device DSP of the first embodiment which is structured as described above, in the contact hole, the angle θ1 is greater than or equal to 45°, and the inner peripheral surface 20I of the second basement 20 has a gentle slope. If the angle θ1 is greater than or equal to 45° (45°≤θ1), as compared to a case where the angle is less than 45° (45°>θ1), the connecting material C can be excellently retained on the inner peripheral surface 20I. Accordingly, the first conductive layer L1 and the second conductive layer L2 can be excellently connected to each other by the connecting material C.
From the above, the display device DSP having a highly-reliable inter-substrate connector can be obtained.
Next, modification 1 of the first embodiment will be described.
As shown in
The major axis AX may not be parallel to the second direction Y and may be parallel to the first direction X, for example.
As shown in
On the first plane Pa, the width of the first open end OP1 of the first hole VA is assumed to be a first width WI1a, and the width of the second open end OP2 of the first hole VA is assumed to be a second width WI2a. Modification 1 satisfies (WI2a−WI1a)/2≥T1.
As shown in
On the second plane Pb, the width of the first open end OP1 of the first hole VA is assumed to be a first width WI1b, and the width of the second open end OP2 of the first hole VA is assumed to be a second width WI2b. Modification 1 satisfies (WI2b−WI1b)/2<T1.
In modification 1 also, the first plane Pa satisfies 45°≤θ1. Therefore, the same effect as that produced from the first embodiment can also be produced from modification 1.
Next, modification 2 of the first embodiment will be described.
As shown in
As shown in
In modification 2 also, the first plane Pa satisfies 45°≤θ1L. Therefore, the same effect as that produced from the first embodiment can also be produced from modification 2.
Next, modification 3 of the first embodiment will be described.
As shown in
The inner peripheral surface 20I has a first inner peripheral surface 20I1 and a second inner peripheral surface 20I2 which are continuous with each other. The first inner peripheral surface 20I1 is provided on the first surface 20A side. The second inner peripheral surface 20I2 is provided on the second surface 20B side from the first inner peripheral surface 20I1 and has a slope gentler than that of the first inner peripheral surface 20I1. Modification 3 also satisfies 45°≤θ1 and 135°≤θ2.
In modification 3 also, the first plane Pa satisfies 45°≤θ1. Therefore, the same effect as that produced from the first embodiment can also be produced from modification 3.
The inner peripheral surface 20I projects to the second surface 20B side from the second straight line Ls2. As compared to a case where the inner peripheral surface 20I is recessed toward the first surface 20A side from the second straight line Ls2, the adhesiveness of the connecting material C to the inner peripheral surface 20I can be improved.
Between the first inner peripheral surface 20I1 and the second inner peripheral surface 20I2, the second inner peripheral surface 20I2 having a gentler slope is located on the second surface 20B side. As compared to a case where the slope of the first inner peripheral surface 20I1 is gentler than the slope of the second inner peripheral surface 20I2, the adhesiveness of the connecting material C to the inner peripheral surface 20I can be improved. In particular, the connecting material C tends to be gathered to the first substrate SUB1 side by gravity, immediately after the connecting material C is injected. When a gentle slope is formed on the second substrate SUB2 side as in modification, the adhesiveness of the connecting material C can be improved, especially, on the second substrate SUB2 side.
Next, modification 4 of the first embodiment will be described.
As shown in
The same effect as that produced from the first embodiment can also be produced from modification 4. With regard to the slope of the inner peripheral surface 20I, the slope on the second surface 20B side is gentler than the slope on the first surface 20A side. Therefore, in modification 4 also, the adhesiveness of the connecting material C can be improved, especially, on the second substrate SUB2 side.
Next, the second embodiment will be described. The display device DSP of the second embodiment differs from that of the first embodiment in that the second conductive layer L2 and the connecting material C are integrally formed with each other.
As shown in
To form the conductive layer CL, a metal layer is formed on the second surface 20B and inside the contact hole V, and a resist layer is then formed on the metal layer. A resist mask is then formed by using the resist layer. After that, the metal layer is patterned through the resist mask, and the resist mask is removed.
The display device DSP of the second embodiment which is structured as described above also satisfies 45°≤θ1. The same effect as that produced from the first embodiment can also be produced from the second embodiment.
Further, since the display device DSP has the angle θ1, the conductive layer CL can be formed by the same process as the process of forming the scanning lines G and the signal lines S. As compared to the first embodiment, the concern about the contact resistance between the second conductive layer L2 and the connecting material C can be removed.
The conductive layer CL may have an antireflective layer on the most distant side from the second surface 20B, and the antireflective layer may form the frontmost surface of the conductive layer CL. The reflection of external light in the conductive layer CL can be reduced.
In addition, since the second conductive layer L2 and the connecting material C can be concurrently formed, the manufacturing processes can be reduced in the present embodiment. Accordingly, the manufacturing time and the manufacturing cost can be reduced.
Next, the third embodiment will be described. The display device DSP of the third embodiment differs from that of the first embodiment in that the inner peripheral surface 20I of the second basement 20 in the first hole VA has steps.
As shown in
In the direction (the first direction X) orthogonal to the major axis AX in a planar view, the first hole portion Vt1 has a largest width Wt1, the third concavity portions Vp3 have a width Wp3 smaller than the width of the first hole portion Vt1, the second concavity portions Vp2 have a width Wp2 smaller than the width of the third concavity portions Vp3, and the first concavity portions Vp1 have a smallest width Wp1. In the present embodiment, in the first direction X, the width Wt1 is the largest width of the first hole portion Vt1, the width Wp3 is the largest width of the third concavity portion Vp3, the width Wp2 is the largest width of the second concavity portion Vp2, and the width Wp1 is the largest width of the first concavity portion Vp1. For example, the width Wt1 is larger than the width Wp1.
As shown in
The angle θ1 is greater than or equal to 45° on the virtual first plane Pa which passes through the first hole VA and is parallel to the normal of the first surface 20A. Further, the angle θ2 is greater than or equal to 135° on the first plane Pa.
On the first plane Pa, the inner peripheral surface 20I of the second basement 20 in the first hole VA has steps. On the first plane Pa of the present embodiment, the inner peripheral surface 20I of the second basement 20 and the inner peripheral surface OII of the organic insulating layer OI in the contact hole V have steps. The steps are formed in locations of connection between the first hole portion Vt1 and the third concavity portions Vp3, in locations of connection between the third concavity portions Vp3 and the second concavity portions Vp2, and in locations of connection between the second concavity portions Vp2 and the first concavity portions Vp1. Although the inner peripheral surfaces 20I and OII have steps, the angle θ1 is greater than or equal to 45° (45°≤θ1). Therefore, the connecting material C can be excellently retained on the inner peripheral surfaces 20I and OII.
As shown in
On the second plane Pb, the inner peripheral surface 20I of the second basement 20 and the inner peripheral surface OII of the organic insulating layer OI do not have steps.
Next, a manufacturing method of the display device DSP of the present embodiment will be described. Here, a method of forming the contact hole V will be described.
As shown in
As shown in
As described above, after the laser beam is applied to the second basement 20, the second basement 20 is etched. As a result, the second basement 20 having the first thickness T1 is obtained. In the second basement 20, the etching rate of a region which is changed in quality is higher than the etching rate of a region which is not changed in quality. Therefore, the etching of the regions AVt1, AVp3, AVp2 and AVp1 is promoted in the second basement 20. Further, the etching of the region AVt1 is promoted most. Consequently, the contact hole V is formed.
The display device DSP of the third embodiment which is structured as described above also satisfies 45°≤θ1 and 135°≤θ2. The same effect as that produced from the first embodiment can also be produced from the third embodiment.
The first hole VA (the contact hole V) is not formed only by laser beam application but is formed by laser beam application and etching. Therefore, cracks originating from the first hole VA can be prevented in the second basement 20.
Etching is performed when both substrates SUB1 and SUB2 are still in a large size. The large size here means a state of the substrates before the substrates are divided into a plurality of display panel pieces. In the present embodiment, the contact hole is formed in accordance with the etching process of reducing the thickness of the large-size substrates. Accordingly, the manufacturing processes can be simplified, and the reliability can be improved.
Next, modification 1 of the third embodiment will be described.
As shown in
As shown in
In modification 1 also, the first plane Pa satisfies 45°≤θ1L. Therefore, the same effect as that produced from the third embodiment can also be produced from modification 1.
Next, the fourth embodiment will be described. The display device DSP of the fourth embodiment differs from that of the third embodiment in that the second conductive layer L2 is connected to the first conductive layer L1 without an intervention of the connecting material C and that the contact hole V is formed by laser beam application and etching.
As shown in
As shown in
The second conductive layer L2 covers the contact hole V (the first hole VA and the second hole VB). In the present embodiment, the second conductive layer L2 completely covers the contact hole V and is in contact with the upper surface LT1 of the pad P. The display panel PNL of the present embodiment is formed without the filling material FI. The protection material PF fills the hollow in the contact hole V and covers the second conductive layer L2 inside and around the contact hole V.
The connecting material C (for example, silver) is not provided inside the contact hole V or around the contact hole V. Therefore, it is not necessary to give consideration to light reflection on the connecting material C inside and around the contact hole V. In the present embodiment, consideration should only be given to light reflection on the second conductive layer L2 inside and around the contact hole V.
For example, if the second conductive layer L2 has a multilayer structure including a metal layer formed of metal and a transparent conductive layer formed of a transparent conductive material, and the transparent conductive layer contacts the protection material PF, it is possible to obtain a reflection light interference effect from the effect of the transparent conductive layer.
The reflection light interference effect is produced when interference occurs between first reflection light reflected on the surface of the transparent conductive layer and second reflection light reflected on the interface between the transparent conductive layer and the metal layer. Therefore, if the phase difference between the first reflection light and the second reflection light is 0.5 wavelengths, the first reflection light and the second reflection light are canceled out, and the intensity of reflection light will be reduced. As described above, the second conductive layer L2 itself suppresses reflection light.
Therefore, it is not necessary to provide a member different from the second conductive layer L2 as a light-shielding measure inside and around the contact hole V. For example, it is not necessary to provide the filling material FI colored in black inside and around the contact hole V in place of the protection material PF.
Next, a manufacturing method of the display device DSP of the present embodiment will be described. Here, a method of forming the contact hole V will be described.
As shown in
The concavity Vu1 corresponds to the first hole portion Vt1 and has the largest size among the concavities Vu1, Vu2 and Vu3. For example, the concavity Vu1 is the deepest hole and has the largest opening area on the second surface 20Ba. The concavities Vu2 correspond to the second concavity portions Vp2. The concavities Vu3 correspond to the first concavity portions Vp1 and have the smallest size among the concavities Vu1, Vu2 and Vu3. For example, the concavity Vu3 is the shallowest hole and has the smallest opening area on the second surface 20Ba.
As described above, after the concavities Vu1, Vu2 and Vu3, which open on the second surface 20Ba, are formed in the second basement 20, the first basement 10 and the second basement 20 are etched (by polishing processing, sliming processing, etc.). In this way, the thicknesses of the first basement 10 and the second basement 20 are reduced. The first basement 10 can have a fourth surface 10B located on the third surface 10A side from the fourth surface 10Ba. The second basement 20 can have the second surface 20B located on the first surface 20A side from the second surface 20Ba. In the second basement 20, etching is promoted not only on the second surface 20Ba but also inside the concavities Vu1, Vu2 and Vu3.
As shown in
Subsequently, a laser beam LA is applied to the organic insulating layer OI inside the first hole VA from above the display panel PNL. In this way, part of the organic insulating layer OI which is irradiated with the laser beam LA sublimes, and the second hole VB is formed in the organic insulating layer OI. As a result, the contact hole V is formed.
As shown in
In the display device DSP of the fourth embodiment which is structured as described above also, the same contact hole V as that of the third embodiment can be obtained, and the same effect as that produced from the third embodiment can be produced. Further, since the second conductive layer L2 is disposed after the contact hole V is formed, the connecting material C does not exist inside and around the contact hole V, and the first conductive layer L1 and the second conductive layer L2 are directly electrically connected to each other. According to this structure, it is not necessary to take any light-shielding measure for providing the connecting material C. Further, the contact resistance between the first conductive layer L1 and the second conductive layer L2 improves.
Next, modification 1 of the fourth embodiment will be described.
As shown in
The second conductive layer L2 covers the contact hole V and the connecting material C and is in contact with the connecting material C. In modification 1, the second conductive layer L2 completely covers the contact hole V and the connecting material C. Therefore, the second conductive layer L2 is electrically connected to the first conductive layer L1 (the pad P) via the connecting material C. Further, the second conductive layer L2 also functions as a light-shielding layer for the connecting material C.
The manufacturing method of the display device DSP of modification 1 can adopt the manufacturing method of the display device DSP of the fourth embodiment. Here, differences from the manufacturing method of the fourth embodiment will be described.
As shown in
In modification 1 also, the same first hole VA as that of the fourth embodiment can be obtained, and the same effect as that produced from the fourth embodiment can be produced.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions. It is possible to combine two or more embodiments if needed.
For example, as shown in
Further, as shown in
Number | Date | Country | Kind |
---|---|---|---|
2017-064692 | Mar 2017 | JP | national |
2017-227229 | Nov 2017 | JP | national |