The present application claims priority from Japanese Patent Application JP 2015-111320 filed on Jun. 1, 2015, the content of which is hereby incorporated by reference into this application.
1. Field of the Invention
The present invention relates to a display device. More particularly, the invention relates to a liquid crystal display device that has an increasing number of terminals in its terminal area for high resolution purposes and still has the connection of the terminal area improved in reliability.
2. Description of the Related Art
Liquid crystal display devices are generally configured to have a thin-film transistor (TFT) substrate disposed opposite to a counter substrate with liquid crystal sandwiched therebetween, the TFT substrate having pixel electrodes and TFTs formed thereon in a matrix pattern for example. The display device forms an image by suitably controlling the light transmission factor of liquid crystal molecules for each pixel.
The liquid crystal device typically has a semiconductor chip that acts as a driver connected to the terminals formed on the TFT substrate via an anisotropic conductive film, for example. The connection is accomplished by thermocompression bonding using a bonding tool. At the time of thermocompression bonding, there must be a sufficient degree of parallelism between the bottom face of the bonding tool and the semiconductor chip. Otherwise, a connection defect may occur between the semiconductor chip and terminals on the TFT substrate.
JP-A-1999-282002 discloses a configuration in which dummy terminals are formed on both the semiconductor chip and the TFT substrate to maintain parallelism therebetween and to improve the degree of parallelism between the bottom face of the bonding tool and the semiconductor chip at the time of thermocompression bonding. Connection defects are prevented by this configuration.
Typically, a display area and a terminal area are formed on a liquid crystal display device. Connected to the terminal area are a semiconductor chip for driving the liquid crystal display device and a flexible wiring substrate for externally supplying power and video signals, for example, to the semiconductor chip. The semiconductor chip is connected to the terminals formed on the TFT substrate using an anisotropic conductive film, for example, in what is known as a chip-on-glass (COG) structure. The flexible wiring substrate is also connected to the terminals formed on the TFT substrate using an anisotropic conductive film, for example, in what is known as a film-on-glass (FOG) structure.
The higher the resolution of the screen becomes, the larger the numbers of wires and terminals that need to be installed. The terminals are formed by having through holes etched in an insulating film that covers a terminal metal portion formed at the edge of lead wires, thereby exposing a terminal metal for terminal formation. Where the number of terminals is limited, the terminal area is etched by wet etching. As the number of terminals increases, it is necessary to use dry etching involving a gas.
The terminal metal and the gas coming into contact therewith at the time of dry etching can form a high-resistance film over the terminal metal surface depending on their combination. The high-resistance film formed over the terminal metal produces a voltage drop resulting in a malfunction.
It is therefore an object of the present invention to provide a highly reliable high-image-quality display device that prevents a high-resistance film from being produced over a terminal area formed by dry etching.
The present invention proposes achieving the above object by use of specific means outlined below.
(1) According to one embodiment of the present invention, there is provided a display device includes a display area and the terminal area. Formed in the terminal area are FOG terminals connected to external wires and COG input terminals and COG output terminals connected to a semiconductor chip, the FOG terminals being connected to the COG input terminals, the COG output terminals being connected to lead wires extending from wires in the display area. The FOG terminals and the COG input terminals are structured so that a first indium tin oxide (ITO) film is formed on a first terminal metal, the first ITO film having an insulating film formed thereon, the insulating film having first through holes formed therein to expose the first ITO film. The COG output terminals are structured so that the insulating film is formed on a second terminal metal, the insulating film having second through holes formed therein to expose the second terminal metal covered by a second ITO film.
(2) Preferably in the display device described in the paragraph (1) above, the first terminal metal and the second terminal metal may have titanium (Ti) formed on the surfaces thereof.
(3) Preferably in the display device described in the paragraph (1) above, the first terminal metal and the second terminal metal may have a cap metal formed on an aluminum (Al) alloy, the cap metal being constituted by Ti.
(4) Preferably in the display device described in the paragraph (1) above, the insulating film may be constituted by silicon nitride (SiNx).
(5) Preferably in the display device described in the paragraph (1) above, the first through holes and the second through holes may be formed by dry etching.
(6) Preferably in the display device described in the paragraph (5) above, the dry etching may involve use of a sulfur hexafluoride (SF6) gas.
(7) Preferably in the display device described in the paragraph (1) above, the first ITO film may be formed at the same time as first electrodes in pixels in the display area, and the second ITO film may be formed at the same time as second electrodes in the pixels in the display area.
(8) According to another embodiment of the present invention, there is provided a display device including a display area and a terminal area. The terminal area has FOG terminals, COG input terminals, and COG output terminals formed therein, the FOG terminals being connected to external wires, the COG input terminals and the COG output terminals being connected to a semiconductor chip. The FOG terminals are connected to the COG input terminals. The COG output terminals are connected to lead wires extending from wires in the display area. The lead wires include long lead wires and short lead wires. The COG output terminals connected to the short lead wires are structured in such a manner that a first ITO film is formed on a first terminal metal, the first ITO film having an insulating film formed thereon, the insulating film having first through holes formed therein to expose the first ITO film. The COG output terminals connected to the long lead wires are structured in such a manner that the insulating film is formed on a second terminal metal, the insulating film having second through holes formed therein to expose the second terminal metal that is covered by a second ITO film.
(9) Preferably in the display device described in the paragraph (8) above, the FOG external terminals and the COG input terminals may be structured in such a manner that the first ITO film is formed on a third terminal metal, the first ITO film having the insulating film formed thereon, the insulating film having third through holes formed therein to expose the first ITO film.
The specifics of the present invention are described below using preferred embodiments.
Over the display area 300, scanning lines 70 extend in a crosswise direction and are arrayed at a first pitch in a longitudinal direction. Video signal lines 71 extend in the longitudinal direction and are arrayed at a second pitch in the crosswise direction. The portions enclosed by the scanning lines 70 and the video signal lines 71 constitute pixels 72. This specification primarily explains what is known as an in-plane-switching (IPS) system liquid crystal display device that provides good viewing angle characteristics. However, this type of liquid crystal display device is not limitative of the present invention. The invention can also be applied to other types of liquid crystal display devices and to organic electroluminescent (EL) display devices, for example.
In the case of the IPS system, first electrodes formed flat using a transparent conductive film constituted by indium tin oxide (ITO) for example, are covered by one or a plurality of linear (combed-tooth-shaped) or slit-formed second electrodes constituted by ITO for example, with an interlayer insulating film interposed therebetween. A voltage representing the video signal is impressed between the first and the second electrodes to drive the liquid crystal. Each pixel is formed of a thin-film transistor (TFT), a first electrode, and a second electrode, for example.
The terminal area 150 is connected with a semiconductor chip 1000 that drives the liquid crystal display panel, via an anisotropic conductive film interposed therebetween for example. Because the semiconductor chip 1000 is placed typically on a glass substrate, this structure is called a chip-on-glass (COG) structure. Also connected to the terminal area 150 is a flexible wiring substrate 2000 typically via an anisotropic conductive film interposed therebetween, the substrate 2000 supplying power and signals to the semiconductor chip 1000. The scanning lines 70 and video signal lines 71 of the display area 300 are connected to the semiconductor chip 1000 by lead wires 80. The flexible wiring substrate 2000 is connected to the semiconductor chip 1000 by connecting wires 90.
In
The terminals are formed by having through holes etched in that portion of an insulating film (interlayer insulating film) which corresponds to the terminal metals formed at the end of the lead wires or the connecting wires produced under the insulating film. Via the etched through holes, the lead wires or the connecting wires constituted by a metal or an alloy are exposed. The exposed parts are covered with an ITO-constituted transparent conductive film, for example. In many cases, the interlayer insulating film is constituted by silicon nitride (SiNx). The through holes used to be formed by wet etching. With the terminals becoming smaller in size, however, they are generally formed by dry etching that permits higher fineness. Dry etching involves the use of a gas such as sulfur hexafluoride (SF6).
The larger the number of lead wires 80 or that of connecting wires 90, the narrower their wire width. An aluminum (Al) alloy such as AlNb, AlSi or AlCu is used to form the lead wires 80 or the connecting wires 90 in order to minimize an increase in their resistance. The use of the Al alloy can result in hillock formation or cause a faulty connection with an ITO film. To prevent such a failure, titanium (Ti) is often used as a cap metal over the Al alloy. In many cases, the lead wires or the connecting wires in that structure are formed at the same time as the video signal lines.
The problem with the structure in
Meanwhile, the liquid crystal display device driven by alternate currents (AC) is supplied via the COG output terminals 30 with signals that vary periodically in polarity and voltage. The AC drive produces a capacity coupling at the terminals. That means the voltage drop is not as serious a problem with the COG output terminals 30 as with the FOG terminals 10 or the COG input terminals 20. Whereas the FOG terminals 10 or the COG in terminals 20 are larger in size and terminal-to-terminal pitch than the COG output terminals 30, the FOG terminals 10 and the COG input terminals 20 are to be dry-etched in the same manner as the COG output terminals 30 that need to be dry-etched.
In
In
On the other hand, only AC voltages pass through the COG output terminals 30. That means the capacity coupling of the COG output terminals 30 ensures connectivity even if a high-resistance film is formed on the terminals. This prevents the voltage drop from becoming as serious a problem as with the FOG terminals 10 or with the COG input terminals 20. This embodiment thus adopts the structure in
As described above, this embodiment prevents the high-resistance film from being formed over at least the FOG terminals 10 and the COG input terminals 20 while forestalling the increase of terminal resistance in the COG output terminals 30. This contributes to manufacturing a highly reliable liquid crystal display device.
The foregoing description was based on the assumption that titanium (Ti) on the terminal metal surface produces a high-resistance film over that surface upon reaction with an SF6-containing dry etching gas during the dry etching process. Where the terminal metals include a metal other than Ti or where the dry etching gas contains a gas other than SF6, a high-resistance film could also be produced over the terminal metal surface. In such a case, the present invention proposes using the structure shown in
Where a high-resistance film is not formed over the terminal metal surface, the terminal shown in
However, as explained above in conjunction with the first embodiment, the COG output terminals let pass the signals that periodically vary in voltage and polarity. This produces the capacity coupling that prevents a prominent voltage drop from occurring even if a high-resistance film is formed. Meanwhile, in the case of the capacity coupling, the planar dimension of each terminal significantly affects the resistance of the terminal area. Thus where only AC voltages pass through, the COG output terminals 30 render the terminal area resistance lower than the COG output terminals 31.
Meanwhile, the lead wires 80 are longer in the regions B than in the region A in
The second embodiment renders the terminal area resistance of the COG output terminals 31 higher than the resistance of the COG output terminals 30. The effect on the video signal, for example, is defined as the sum of the terminal area resistance and the lead wire resistance. Because the second embodiment reduces the difference between the region A and the regions B in terms of the sum of the terminal area resistance and the lead wire resistance, the intensity of the video signal, for example, impressed to the pixels is homogenized. That in turn contributes to homogenizing the brightness of the screen.
If, in
In
In the second embodiment, the second ITO film is used to protect the terminal metals for the COG output terminals 30, and the first ITO film is used to protect the terminal metals for the COG output terminals 31. The first ITO film is formed at the same time as the first electrodes in the pixels, and the second ITO film is formed simultaneously with the second electrodes in the pixels. That means there is no increase in the number of manufacturing steps involved. In the second embodiment, too, the FOG terminals 10 or the COG input terminals 20 should preferably be structured as shown in
As described above, the second embodiment minimizes brightness irregularities of the screen, for example, by preventing an increase in the DC resistance of the terminal area and by better homogenizing the sum of the terminal area resistance and the lead wire resistance with regard to the video signal lines that vary periodically in polarity and voltage in the central and peripheral regions of the screen.
The foregoing paragraphs have explained the liquid crystal display device as an example of the present invention. However, this is not limitative of the present invention. Other display devices to which this invention may be adapted advantageously include an organic EL display device, for example, in which the semiconductor chip in the COG structure or the flexible wiring substrate in the FOG structure is connected to a TFT substrate or to a device substrate (i.e., a substrate on which the light-emitting devices for an organic EL display device are formed). The COG output terminals may be connected to the video signal lines not directly but via red/green/blue (RGB) switches (selectors) interposed therebetween. The COG output terminals may be connected to the scanning lines not directly but by way of TFT-based scanning line drive circuits formed over the TFT substrate, the scanning line drive circuits being supplied with a clock signal for example. In this case, the terminals that supply the video signal to the video signal lines may be formed in the above-described COG output terminal structure, and the terminals that feed the clock signal and power to the scanning line drive circuits may be given the same structure as the above-described COG input terminals. Alternatively, the terminals that supply the clock signal to the scanning line drive circuits may be given the same structure as the above-described COG output terminals, and the terminals that supply power may have the same structure as the above-described COG input terminals. The first ITO film and the second ITO film used in the organic EL display device may each be an ITO film used as cathode or anode electrodes sandwiching organic EL light-emitting devices.
Number | Date | Country | Kind |
---|---|---|---|
2015-111320 | Jun 2015 | JP | national |