1. Field of the Invention
The present invention relates to a display device, and more particularly to a display device having a curved shape.
2. Description of the Related Art
Generic display devices have substantially planar or rectangular solid shapes. However, in a display device having such a shape, external light in the surroundings may be reflected by an insulative substrate (e.g., a glass substrate), so that the surrounding landscapes may appear as reflection glares overlaid on a video on the display device, possibly causing a misperception of the video. Therefore, adopting a curved shape for the display device is known to suppress reflection glares. In a display device of a curved shape, the insulative substrate is curved in a predetermined shape (see, for example, Japanese Laid-Open Patent Publication No. 11-38395).
Generally speaking, an active matrix substrate that is used for a display device such as a liquid crystal display device includes a plurality of driving elements (semiconductor chips) which are mounted in a terminal region of an insulative substrate. The driving elements generate data signals and gate signals based on input signals, and supply these signals to signal lines and scanning lines.
The inventors of the invention described in the present application have discovered that, when driving elements are simply mounted on a curved insulative substrate, the driving elements may become detached from the insulative substrate due to a load which emanates from bending stress. On the other hand, if the manner of mounting the driving elements is changed in order to suppress detachment of the driving elements from the insulative substrate, the design of substrate lines which are electrically connected to the driving elements will become complicated, so that a broad region will be required for forming the substrate lines. Consequently, enlargement of the insulative substrate size may become necessary.
Preferred embodiments of the present invention have been developed in view of the above problems, and provide a display device in which detachment of driving elements from a curved insulative substrate is prevented, and in which an increase in size of the insulative substrate is minimized and prevented.
A display device according to a preferred embodiment of the present invention is a display device including an active matrix substrate and a display medium layer disposed on a principal surface of the active matrix substrate, wherein, the active matrix substrate includes: an insulative substrate having a principal surface which includes a displaying region and a terminal region, a plurality of circuit elements provided in the displaying region of the insulative substrate, a plurality of first lines and a plurality of second lines connected to the plurality of circuit elements, a plurality of substrate lines provided in the terminal region of the insulative substrate, at least one first driving element mounted in the terminal region of the insulative substrate to supply a signal to the plurality of first lines, and at least one second driving element mounted in the terminal region of the insulative substrate to supply a signal to the plurality of second lines; the insulative substrate is curved; the plurality of substrate lines include a plurality of first input substrate lines which are electrically connected to the at least one first driving element and a plurality of first output substrate lines which are electrically connected to the plurality of first lines and the at least one first driving element, the first output substrate lines corresponding to the at least one first driving element being disposed so as to be closer to the displaying region than are the first input substrate lines; and when the at least one first driving element is viewed from a normal direction of the principal surface of the insulative substrate, the at least one first driving element has a rectangular or substantially rectangular shape with two longer sides and two shorter sides, the at least one first driving element being mounted so that each longer side thereof is parallel or substantially parallel to a direction in which the first lines extend.
In one preferred embodiment of the present invention, input bumps electrically connected to the first input substrate lines and output bumps electrically connected to the first output substrate lines are provided on the at least one first driving element.
In one preferred embodiment of the present invention, when the at least one second driving element is viewed from the normal direction of the principal surface of the insulative substrate, the at least one second driving element has a rectangular or substantially rectangular shape with two longer sides and two shorter sides, the longer sides of the at least one second driving element being disposed parallel or substantially parallel to the longer sides of the at least one first driving element.
In one preferred embodiment of the present invention, the insulative substrate is curved in a direction which is perpendicular or substantially perpendicular to each longer side of the at least one first driving element.
In one preferred embodiment of the present invention, the principal surface of the insulative substrate is curved in a concave shape.
In one preferred embodiment of the present invention, the principal surface of the insulative substrate is curved in a convex shape.
In one preferred embodiment of the present invention, each first line is one of a signal line and a scanning line, and each second line is the other of a signal line and a scanning line.
In one preferred embodiment of the present invention, the insulative substrate is a glass substrate.
In one preferred embodiment of the present invention, the insulative substrate is a plastic substrate.
In one preferred embodiment of the present invention, the at least one first driving element and the at least one second driving element are each mounted via an anisotropic electrically-conductive layer.
In one preferred embodiment of the present invention, the display device further includes a counter substrate opposing the active matrix substrate via the display medium layer, wherein, the display medium layer is a liquid crystal layer.
In one preferred embodiment of the present invention, the display device further includes a circuit arranged to receive a television broadcast.
In an automotive vehicle according to a preferred embodiment of the present invention, the display device according to one of the above-described preferred embodiments is preferably used as an instrument panel.
According to various preferred embodiments of the present invention, there is provided a display device in which detachment of driving elements from a curved insulative substrate is prevented, and in which an increase in size of the insulative substrate is reduced.
Other features, elements, steps, characteristics and advantages of the present invention will become more apparent from the following detailed description of preferred embodiments of the present invention with reference to the attached drawings.
Hereinafter, preferred embodiments of a display device according to the present invention will be described with reference to the drawings. Herein, a liquid crystal display device will be illustrated as an example of a display device.
As shown in
Note that, in the following descriptions of the present specification, the lines 230 and 240 will be referred to as first lines and second lines, respectively; the driving elements 260 will be referred to as first driving elements; and the driving elements 270 will be referred to as second driving elements. Herein, the first lines 230 are signal lines; the second lines 240 are scanning lines; the first driving elements 260 are signal line driving elements; and the second driving elements 270 are scanning line driving elements. Moreover, the signals which are supplied by the signal line driving elements 260 to the signal lines 230 are data signals, whereas the signals which are supplied by the scanning line driving elements 270 to the scanning lines 240 are gate signals.
In the displaying region 211, the signal lines 230 and the scanning lines 240 are disposed so that they cross each other perpendicularly.
The plurality of substrate lines 250 include: input substrate lines 252, which are electrically connected to terminals 281 of the input substrate 280 and the signal line driving elements 260; output substrate lines 254, which are electrically connected to the signal lines 230 and the signal line driving elements 260; input substrate lines 256, which are electrically connected to the terminals 281 of the input substrate 280 and the scanning line driving elements 270; and output substrate lines 258, which are electrically connected to the scanning lines 240 and the scanning line driving elements 270. In the following descriptions of the present specification, the input substrate lines 252 will be referred to as first input substrate lines; the output substrate lines 254 will be referred to as first output substrate lines; the input substrate lines 256 will be referred to as second input substrate lines; and the output substrate lines 258 will be referred to as second output substrate lines. Note that adjoining substrate lines 250 are disposed apart by a predetermined distance (e.g., about 31 μm), so as to electrically insulated from each other.
Note that, although the first input substrate lines 252 and the first output substrate lines 254 are provided for each signal line driving element 260,
Hereinafter, the construction of the signal line driving elements 260 will be described.
Input bumps 266 and output bumps 267 shown in
Hereinafter, the construction of the display device 100 of the present preferred embodiment will be described in comparison with that of the display device 400 of a first comparative example. First, referring to
A first insulative substrate 510 and a second insulative substrate are curved also in the display device 400 of the first comparative example, as in the display device 100 of the present preferred embodiment. However, the display device 400 of the first comparative example differs from the display device 100 of the present preferred embodiment in that longer sides 561, 562 of each signal line driving element 560 are parallel to scanning lines 540. In the following descriptions of the present specification, when a signal line driving element 560 is disposed so that the longer sides 561, 562 of the signal line driving element 560 are parallel to the scanning lines 540, as in the display device 400 of the first comparative example, the signal line driving element may be referred to as being laterally positioned. On the other hand, as in the display device 100 of the present preferred embodiment, when a signal line driving element 260 is disposed so that the longer sides 261, 262 of the signal line driving element 260 are perpendicular or substantially perpendicular to the scanning lines 240 (i.e., parallel to the signal lines 230), the signal line driving element may be referred to as being vertically positioned.
In the display device 400 of the first comparative example, the signal line driving elements 560 are laterally positioned on the first insulative substrate 510 which is curved in the lateral direction. Therefore, due to a bending stress, a load acts along the longer sides 561, 562 of the signal line driving elements 560 so as to detach it from the first insulative substrate 510. In particular, a strong load acts on those signal line driving elements 560 which are at both ends of the row of signal line driving elements 560. If the signal line driving elements 560 are detached from a principal surface 513 of the first insulative substrate 510, the connections between the signal line driving elements 560 and input substrate lines 552 and output substrate lines 554 will become insufficient.
On the other hand, in the display device 100 of the present preferred embodiment, as shown in
Thus, in the display device 100 of the present preferred embodiment, since the signal line driving elements 260 are vertically positioned, the electrical connection of the signal line driving elements 260 is ensured even if the first insulative substrate 210 is curved in the lateral direction. Moreover, in the display device 100 of the present preferred embodiment, the longer sides 271, 272 of the scanning line driving elements 270 are also disposed parallel or substantially parallel to the longer sides 261, 262 of the signal line driving elements 260, and thus the electrical connection of the scanning line driving elements 270 is ensured for a reason similar to that for the signal line driving elements 260.
Next, the construction of the display device 100 of the present preferred embodiment will be described in comparison with the display device 700 of the second comparative example. First, with reference to
As shown in
To be more specific, in the display device 700 of the second comparative example, the plurality of input substrate lines 852 and output substrate lines 854 both have parallel portions which extend parallel or substantially to the longer sides 861, 862 of the signal line driving elements 860. Looking at these parallel portions, the parallel portions are arranged so as to flank one by one along the lateral width of the insulative substrate 810, so that the input substrate lines 852 and output substrate lines 854 to be connected to one signal line driving element 860 cannot be formed within a narrow region. On the other hand, in the display device 100 of the present preferred embodiment, although the first input substrate lines 252 and second output substrate lines 254 both have parallel portions which extend parallel or substantially parallel to the longer sides 261, 262 of the signal line driving elements 260, the parallel portions of the first input substrate lines 252 are disposed closer to the input substrate than are the parallel portions of the second output substrate lines 254, in a coinciding arrangement with them with respect to the lateral width of the first insulative substrate 210. As a result, the input substrate lines 252 and output substrate lines 254 to be connected to one signal line driving elements 260 can be formed within a narrow region.
Moreover, in the display device 700 of the second comparative example, as shown in
Thus, in accordance with the display device 100 of the present preferred embodiment, it is easier to design the positioning of the substrate lines 250, and it is possible to form the first output substrate lines 252 within a narrow region.
Moreover, since the display device 100 of the present preferred embodiment has a curved shape, it is possible to support reflection glare as mentioned above. Moreover, the display device 100 of the present preferred embodiment has the following advantages in addition to suppression of reflection glare.
Since the display device has a curved shape, the display device has an improved design freedom, thus further broadening the range of applications for the display device. For example, the display device 100 is suitably used as a display device for an instrument panel to be incorporated in an automotive vehicle. As used herein, an “automotive vehicle” broadly refers to any vehicle or machine which is capable of self propulsion and used for passenger or article transportation or moving of objects, without being limited to so-called automobiles. When a display device is used in an automotive vehicle, generally speaking, there is a tendency that the driving elements are likely to be detached from the insulative substrate due to vibrations and the like. However, in the display device 100 of the present preferred embodiment, the signal lines and the scanning line driving elements 260, 270 are disposed in a manner not likely to be detached from the first insulative substrate 210, so that the display device 100 is suitably used for automotive vehicles.
Specifically, an instrument panel of an automobile may carry various instruments such as a speedometer. In the place of such instruments, a display device having a curved shape can be used. In recent years, there is a tendency that automobiles having a curved structure are preferred. By using a curved liquid crystal display device as an instrument panel, it becomes possible to produce an automobile which satisfies the preferences of users.
In addition to improvements in design freedom, since the display device 100 has a curved shape, differences in distances from the viewer to the central portion and peripheral portions on the display surface can be reduced, whereby an enhanced display realism is provided.
A curved insulative substrate can be produced by known methods as described below. For example, an insulative substrate may be sandwiched by acrylic plates having a curved-surface shape, and a pressure may be applied so as to compress the two acrylic substrates, whereby a curved insulative substrate can be produced. Alternatively, an insulative substrate may be secured to an acrylic plate having a curved-surface shape, whereby a curved insulative substrate can be produced.
Alternatively, the insulative substrate may be curved by press forming. Specifically, after overlaying a second insulative substrate on a first insulative substrate, at a high temperature, they may be pressed with a concave shaping die and a convex shaping die having a predetermined radius of curvature, thus performing a press forming. Alternatively, after overlaying a second insulative substrate on a first insulative substrate, a self-weight forming may be performed at a high temperature, followed by a press forming.
Alternatively, the insulative substrate may be curved by holding a flexible insulative substrate in a curved manner. Specifically, a retention member having a curved surface may be kept in close contact with an insulative substrate, thus holding the insulative substrate in a curved manner. Alternatively, a slit in the form of a curved surface which is curved in a convex manner may be formed so as to penetrate a retention member of a rectangular solid shape, and an insulative substrate may be inserted into the slit so as to allow the insulative substrate to be curved.
Moreover, the display device may have a mechanism for curving the insulative substrate in a variable manner. Specifically, coupling members for holding the display device so as to be capable of pivoting may be provided at both sides along the longitudinal direction of the display device; these coupling members may be attached to nuts which move along a screw shaft; and by rotating the screw shaft with a motor, the curved shape may be changed in a variable manner.
Alternatively, two insulative substrates with respectively different coefficients of thermal expansion may be used, and the respective insulative substrates may be allowed to be curved. Specifically, when substrates whose coefficients of thermal expansion differ in at least one direction are allowed to adhere at a temperature which is higher than the temperature of use, a bending stress occurs in the two insulative substrates at room temperature, whereby the substrates may be allowed to be curved.
Note that the first insulative substrate 210 may be curved after mounting the signal line driving elements 260 and scanning line driving elements 270 on the first insulative substrate 210 having a planar shape, or, the signal line driving elements 260 and scanning line driving elements 270 may be mounted after curving the first insulative substrate 210. However, mounting can be performed more easily by curving the first insulative substrate 210 after mounting the signal line driving elements 260 and scanning line driving elements 270. Thus, a curved insulative substrate can be produced by various methods.
In the above description, an instrument panel of an automotive vehicle is preferably illustrated as an example of application of a display device having a curved shape; however, the present invention is not limited thereto. For example, a circuit for receiving a television broadcast may be provided for a display device having a curved shape, and this display device may be utilized in a large-size television set. In this case, too, the viewer will feel surrounded by the concave-shaped display surface, thus being able to view a realistic video.
In the display device 100 shown in
In the above description, the signal line driving elements 260 and the scanning line driving elements 270 preferably are mounted on the first insulative substrate 210 via an anisotropic electrically-conductive layer; however, the present invention is not limited thereto. The signal line driving elements 260 and the scanning line driving elements 270 may be mounted via solder.
In the above description, the first and second insulative substrates 210 and 310 preferably are glass substrates; however, the present invention is not limited thereto. As the first and second insulative substrates 210 and 310, transparent substrates other than glass substrates (e.g., plastic film substrates or resin substrates) may be used. Specifically, the first and second insulative substrates 210 and 310 may be produced by using polyethylene terephthalate (PET), polycarbonate (PC), polyethersulfone (PES), polyetherketone (PEEK), polyethylene naphthalate (PEN), polyimide (PI), or the like.
In the display device 100 shown in
In the above description, the first driving elements each having a longer side extending parallel or substantially parallel to the first lines are signal line driving elements; however, the present invention is not limited thereto. The first driving elements may be scanning line driving elements. In this case, as shown in
In the above description, the display surface is preferably curved in a concave shape toward the viewer; however, the present invention is not limited thereto. As shown in
In the above description, the display device preferably is a liquid crystal display device; however, the present invention is not limited thereto. The display device may be any arbitrary display device, such as an organic EL display device, a plasma display device, or an SED display device. In the case where the display device is an organic EL display device, the display device does not need to include a counter substrate, but a display medium layer (i.e., an organic EL layer) may be disposed on a principal surface of an active matrix substrate.
According to various preferred embodiments of the present invention, there is provided a display device in which detachment of driving elements from a curved insulative substrate is prevented, and in which an increase in size of the insulative substrate is reduced. Moreover, according to various preferred embodiments of the present invention, a display device which is suitably used for an instrument panel can be provided. This instrument panel is suitably used for various types of automotive vehicles, e.g., a car, a motorbike, a bus, a truck, a tractor, an airplane, a motor boat, a vehicle for civil engineering use, a train, or the like. Moreover, according to various preferred embodiments of the present invention, a display device which is capable of displaying a realistic video can be provided.
While preferred embodiments of the present invention have been described above, it is to be understood that variations and modifications will be apparent to those skilled in the art without departing the scope and spirit of the present invention. The scope of the present invention, therefore, is to be determined solely by the following claims.
Number | Date | Country | Kind |
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2006-205210 | Jul 2006 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2007/062533 | 6/21/2007 | WO | 00 | 1/26/2009 |