The disclosure relates to display devices.
Patent Literature 1 discloses a semiconductor circuit including transistors with a silicon semiconductor layer and transistors with an oxide semiconductor layer, all disposed on a common substrate.
Patent Literature 1: Japanese Unexamined Patent Application Publication, Tokukai, No. 2018-195747
When a conductor region of the silicon semiconductor layer and a conductor region of the oxide semiconductor layer are electrically connected together, there will likely be created an undesirably large contact resistance between the conductor regions.
The disclosure, in an aspect thereof, a display device including a crystalline silicon semiconductor layer, a first gate insulating film, a first gate electrode, a first interlayer insulating film, a lower metal layer, an oxide semiconductor layer, a second gate insulating film, a second gate electrode, a second interlayer insulating film, and an upper metal layer, all of which are provided above a substrate in a stated order, a first transistor including the crystalline silicon semiconductor layer and a second transistor including the oxide semiconductor layer, the crystalline silicon semiconductor layer including a first channel region and a first conductor region, the oxide semiconductor layer including a second channel region and a second conductor region, wherein the first gate insulating film and the first interlayer insulating film are provided with a first contact hole exposing the first conductor region and electrically connecting together the first conductor region and the second conductor region, the lower metal layer includes a lower wire, the lower wire is in contact with the first conductor region in the first contact hole, and the first conductor region and the second conductor region are electrically connected together through the lower wire.
The disclosure, in an aspect thereof, can reduce contact resistance between a conductor region of a silicon semiconductor layer and a conductor region of an oxide semiconductor layer.
Referring to
The substrate 12 is either a glass substrate or a flexible base member made primarily of a resin such as polyimide. The substrate 12 may be made of, for example, two polyimide films and an inorganic film interposed between these two polyimide films. The base coat film (undercoat layer) 3 is an inorganic insulation layer preventing foreign materials such as water and oxygen from reaching the interior and may be made of, for example, silicon nitride or silicon oxide.
Referring to
The crystalline silicon semiconductor layer PS is made of, for example, a low-temperature polysilicon (LTPS). The oxide semiconductor layer SS is composed of, for example, oxygen and at least one of elements selected from indium (In), gallium (Ga), tin (Sn), hafnium (Hf), zirconium (Zr), and zinc (Zn). Specific examples of such materials include oxide semiconductors containing indium (In), gallium (Ga), zinc (Zn), and oxygen (InGaZnO), oxide semiconductors containing indium (In), tin (Sn), zinc (Zn), and oxygen (InSnZnO), oxide semiconductors containing indium (In), zirconium (Zr), zinc (Zn), and oxygen (InZrZnO), and oxide semiconductors containing indium (In), hafnium (Hf), zinc (Zn), and oxygen (InHfZnO).
The first metal layer M1, the second metal layer M2, the third metal layer M3, and the fourth metal layer M4 are made of, for example, a monolayer or multilayered film of at least one of metals of aluminum, tungsten, molybdenum, tantalum, chromium, titanium, and copper.
The first gate insulating film 15, the first interlayer insulating film 16, the second gate insulating film 18, and the second interlayer insulating film 20 may be made of, for example, a silicon oxide (SiOx) film or a silicon nitride (SiNx) film formed by CVD or a stack of these films. The planarization film 21 may be made of, for example, an organic material, such as polyimide or acrylic resin, that can be provided by printing or coating technology.
The light-emission element layer 5 includes: first electrodes (lower electrodes) 22 overlying the planarization film 21; an insulating edge cover film 23 covering edges of the first electrodes 22; EL (electroluminescence) layers 24 overlying the edge cover film 23; and a second electrode (upper electrode) 25 overlying the EL layers 24. The edge cover film 23 is formed, for example, by patterning an applied organic material such as polyimide or acrylic resin by photolithography.
Referring to
The light-emission elements Xr, Xg, and Xb may be, for example, OLEDs (organic light-emitting diodes) including an organic layer as a light-emitting layer or QLEDs (quantum-dot light-emitting diodes) including a quantum-dot layer as a light-emitting layer.
The EL layer 24 includes, for example, a stack of a hole injection layer, a hole transport layer, the light-emitting layer EK, an electron transport layer, and an electron injection layer that are provided in this sequence when viewed from below. The light-emitting layer is formed in an insular manner for each opening in the edge cover film 23 (i.e., for each subpixel) by vapor deposition, inkjet technology, or photolithography. The other layers are provided either in an insular manner or as a common layer across all the openings. One or more of the hole injection layer, the hole transport layer, the electron transport layer, and the electron injection layer may be omitted.
The first electrode 22 (anode) includes a stack of, for example, ITO (indium tin oxide) and either Ag (silver) or a Ag-containing alloy, so that the first electrode 22 can reflect light. The second electrode 25 (cathode) is made of, for example, a thin film of a metal such as a magnesium-silver alloy, so that the second electrode 25 can transmit light.
When the light-emission elements Xr, Xg, and Xb are OLEDs, holes and electrons recombine in the light-emitting layer EK due to a drive current that flows between the first electrode 22 and the second electrode 25, to produce excitons that transition to the ground state to emit light. When the light-emission elements Xr, Xg, and Xb are QLEDs, holes and electrons recombine in the light-emitting layer EK due to a drive current that flows between the first electrode 22 and the second electrode 25, to produce excitons that transition from the conduction band to the valence band of the quantum dots to emit light.
In
In Embodiment 1, each first transistor TRp includes the first gate electrode GE and a first channel region Pc that is a part of the crystalline silicon semiconductor layer PS. Each second transistor TRs includes the second gate electrode GT and a second channel region Sc that is a part of the oxide semiconductor layer SS. The crystalline silicon semiconductor layer PS contains first conductor regions Pz. The oxide semiconductor layer SS contains second conductor regions Sz. The second metal layer M2 contains lower wires UW that are in contact with the second conductor regions Sz.
The first gate insulating film 15 and the first interlayer insulating film 16 have a first contact hole CH1 exposing the first conductor region Pz. The lower wire UW is in contact with the first conductor region Pz in the first contact hole CH1, so that the first conductor region Pz is electrically connected to the second conductor region Sz via the lower wire UW. The lower wire UW may be in contact with the second conductor region Sz inside the first contact hole CH1 as shown in
Embodiment 1 can reduce contact resistance between the first conductor region Pz and the second conductor region Sz in a stable manner in comparison with a structure in which the first conductor region Pz and the second conductor region Sz are in direct contact with each other. This advantage is pronounced when the crystalline silicon semiconductor layer PS is a p-type and the oxide semiconductor layer SS is a n-type (i.e., when a direct contact results in a PN junction, which creates a rectification effect) and when the crystalline silicon semiconductor layer PS is a n-type and the oxide semiconductor layer SS is a n-type (i.e., when ON current densities differ, which entails a directional contact resistance).
Embodiment 1 can also reduce the footprint of the pixel circuit in comparison with a structure in which there are provided separate contact holes over the first conductor regions Pz and over the second conductor regions Sz.
The pixel circuit PK in
The drive transistor TR4 has a gate terminal connected to the anode of the light-emission element X via the capacitor Cp and also to a high-voltage power source line (which also serves as a first initialization power source line) PL via the first initialization transistor TR1. The drive transistor TR4 has a source terminal connected to a data signal line DL via the write control transistor TR3 and also to the anode of the light-emission element X via the light-emission control transistor TR6. The drive transistor TR4 has a drain terminal connected to the gate terminal of the drive transistor TR4 via the threshold control transistor TR2 and also to the high-voltage power source line PL via the power source supply transistor TR5. The anode of the light-emission element X is connected to a second initialization power source line IL via the second initialization transistor TR7. The second initialization power source line IL and the cathode 25 (common electrode) of the light-emission element X are fed with, for example, the same low-voltage power supply (ELVSS).
Referring to
The light-emission control line EM, the first gate electrode GE4, and the lower scan signal lines Gn-1 and Gn reside in the first metal layer M1. An opposite electrode TE and a lower wire UW reside in the second metal layer M2. The upper scan signal lines gn-1 and gn (denoted by Gn-1 and Gn in
The pixel circuit PK includes: the write control transistor TR3, the drive transistor TR4, the power source supply transistor TR5, and the light-emission control transistor TR6, which are first transistors including the crystalline silicon semiconductor layer PS; and the first initialization transistor TR1, the threshold control transistor TR2, and the second initialization transistor TR7, which are second transistors including the oxide semiconductor layer SS. These transistors are, for example, n-channel transistors. This use of n-channel transistors, for example, enables turning on and off the threshold control transistor TR2, the write control transistor TR3, and the second initialization transistor TR7 by feeding a common scan signal to the control terminals of these transistors. The transistors are however not necessarily n-channel transistors. The transistors including the crystalline silicon semiconductor layer PS may be, for example, p-channel transistors. Additionally, the pixel circuit shown in
The crystalline silicon semiconductor layer PS contains first channel regions Pc3, Pc4, Pc5, and Pc6 and first conductor regions Pz. The oxide semiconductor layer SS contains second channel regions Sc1, Sc2, and Sc7 and second conductor regions Sz.
The first initialization transistor TR1 includes the second channel region Sc1, two of the second conductor regions Sz (source and drain regions) sandwiching the second channel region Sc1, and the second gate electrode GT1 (control terminal). The threshold control transistor TR2 includes the second channel region Sc2, two of the second conductor regions Sz (source and drain regions) sandwiching the second channel region Sc2, and the second gate electrode GT2 (control terminal). The write control transistor TR3 includes the first channel region Pc3, two of the first conductor regions Pz (source and drain regions) sandwiching the first channel region Pc3, and the first gate electrode GE3 (control terminal). The drive transistor TR4 includes the first channel region Pc4, two of the first conductor regions Pz (source and drain regions) sandwiching the first channel region Pc4, and the first gate electrode GE4 (control terminal). The power source supply transistor TR5 includes the first channel region Pc5, two of the first conductor regions Pz (source and drain regions) sandwiching the first channel region Pc5, and the first gate electrode GE5 (control terminal). The light-emission control transistor TR6 includes the first channel region Pc6, two of the first conductor regions Pz (source and drain regions) sandwiching the first channel region Pc6, and the first gate electrode GE6 (control terminal). The second initialization transistor TR7 includes the second channel region Sc7, two of the second conductor regions Sz (source and drain regions) sandwiching the second channel region Sc7, and the second gate electrode GT7 (control terminal).
The first gate insulating film 15 and the first interlayer insulating film 16 have a first contact hole CH1 exposing the first conductor region Pz and electrically connecting the first conductor regions Pz to the second conductor regions Sz.
The lower wire UW is in contact with the first conductor region Pz in the first contact hole CH1, so that the first conductor region Pz is electrically connected to the second conductor region Sz via the lower wire UW. The lower wire UW is provided in such an insular manner that the top and side faces of the lower wire UW are covered with the second conductor region Sz.
The second interlayer insulating film 20 has a second contact hole CH2 formed therethrough to electrically connect the second conductor region Sz to the wiring in the fourth metal layer M4 (e.g., the upper wire JW).
The first gate insulating film 15, the first interlayer insulating film 16, and the second interlayer insulating film 20 have a third contact hole CH3 exposing the first conductor region Pz and electrically connecting the first conductor region Pz to the wiring in the fourth metal layer M4 (e.g., the metal wire FW and the electrode wire EW). As shown in
The first interlayer insulating film 16 and the second interlayer insulating film 20 have a fourth contact hole CH4 formed therethrough to electrically connect the wiring in the first metal layer M1 (e.g., the first gate electrode GE4) to the wiring in the fourth metal layer M4 (e.g., the gate connection wire GW). Referring to
The second interlayer insulating film 20 has a fifth contact hole CH5 formed therethrough to electrically connect the wiring in the second metal layer M2 (e.g., the opposite electrode TE) to the wiring in the fourth metal layer M4 (e.g., the electrode wire EW). The opposite electrode TE and the first gate electrode GE4, located opposite each other across the first interlayer insulating film 16, form a capacitive element Cp.
As shown in
The second conductor region Sz covers the top and side faces of the opposite electrode TE and the lower wire UW in the second metal layer (lower metal layer) M2. The second gate insulating film 18 is matched with the third metal layer M3. Alternatively, the second gate insulating film 18 and the third metal layer M3 may be patterned using different mask patterns. In other words, for example, the second gate electrodes GT1 and GT2 and the second gate insulating film 18 are formed such that the edges thereof are matched. In this example, dislocations of approximately 1 to 3 um are tolerable that may be caused by displacement in patterning and differences in etching rates.
Referring to
The first conductor region Pz located over the first contact hole CH1 and the first conductor region Pz located over the third contact hole CH3 are different conductor regions sandwiching the same first channel region Pc5 (of the power source supply transistor TR5). In other words, one of the first conductor regions Pz is a source region, and the other is a drain region.
The first gate electrode GE5 of the power source supply transistor TR5 and the first gate electrode GE6 of the light-emission control transistor TR6 are parts of the light-emission control line EM to which a common light-emission control signal is fed.
The second gate electrode GT7 of the second initialization transistor TR7 in the pixel circuit PK in the current stage (n-th stage) and the second gate electrode Gt1 of the first initialization transistor Tr1 (denoted by Tr1(n+1) in
The first initialization power source line connected to a conductive electrode of the first initialization transistor TR1 may double as the high-voltage power source line PL. The second initialization power source line IL connected to a conductive electrode of the second initialization transistor TR7 is fed with the same power supply voltage as a second electrode (cathode) of the light-emission element X.
The first interlayer insulating film 16 is formed in step S11. Step S12 is photolithography. The first interlayer insulating film 16 and the first gate insulating film 15 are patterned to form the first contact holes CH1 in step 13. The second metal layer M2, which is a lower metal layer, is formed in step S14. Step S15 is photolithography. The second metal layer M2 is patterned to form, for example, the lower wires UW and the opposite electrodes TE in step S16.
The oxide semiconductor layer SS is formed in step S17. Step S18 is photolithography. The oxide semiconductor layer SS is patterned in step S19. The second gate insulating film 18 is formed in step S20. The third metal layer M3 is formed in step S21. Step S22 is photolithography. The third metal layer M3 is patterned to form, for example, the second gate electrodes GT1, GT2, and GT7 and the upper scan signal lines gn and gn-1 in step S23. Step S24 is photolithography. The second gate insulating film 18 is patterned in step S25. Steps S22 to S25 may only involve a single photolithography process if the third metal layer M3 and the second gate insulating film 18 are etched using the resist mask for the third metal layer.
The oxide semiconductor layer SS is subjected to a hydrogen plasma treatment in step S26. In this example, those parts of the oxide semiconductor layer SS that are not opposite the pattern of the third metal layer M3 (e.g., the second gate electrodes) are reduced so as to be conductive, to form the second conductor regions Sz. The second interlayer insulating film 20 is formed in step S27. The second interlayer insulating film 20, the first interlayer insulating film 16, and the first gate insulating film 15 are patterned to form the contact holes CH2 to CH5 in step S28.
The fourth metal layer M4, which is an upper metal layer, is formed in step S29. Step S30 is photolithography. The fourth metal layer M4 is patterned in step S31 to form, for example, the upper wires JW, the electrode wires EW, the metal wires FW, and the gate connection wires GW.
In addition, the first conductor region Pz of the light-emission control transistor TR6, which is a first transistor, is connected to the second conductor region Sz of the second initialization transistor TR7, which is a second transistor, via the lower wire UW located over the first contact hole CH1.
Additionally, the first conductor region Pz of the power source supply transistor TR5, which is a first transistor, is connected to the second conductor region Sz of the first initialization transistor Tr1 (in the next stage), which is a second transistor, via the lower wire UW located over the first contact hole CH1.
Embodiment 2 hence can reduce contact resistance between the first conductor region Pz and the second conductor region Sz in a stable manner in comparison with a structure in which the first conductor region Pz and the second conductor region Sz are in direct contact with each other.
As summarized in
In Embodiment 4, there is provided a third interlayer insulating film 17 overlying the second metal layer M2 (containing the lower wires UW, the contact wires CW, and the opposite electrodes TE) and also underlying the oxide semiconductor layer SS (containing the second conductor regions Sz).
The embodiments and examples described so far are for illustrative purposes only and by no means limit the scope of the disclosure. It is obvious to the person skilled in the art that many modifications and variations are possible based on the description.
A display device including a crystalline silicon semiconductor layer, a first gate insulating film, a first gate electrode, a first interlayer insulating film, a lower metal layer, an oxide semiconductor layer, a second gate insulating film, a second gate electrode, a second interlayer insulating film, and an upper metal layer, all of which are provided above a substrate in a stated order,
The display device according to, for example, aspect 1, wherein the lower wire is provided in such an insular manner that the lower wire has a top face and side faces thereof covered with the second conductor region.
The display device according to, for example, aspect 1 or 2, further including
The display device according to, for example, any one of aspects 1 to 3, wherein the second gate insulating film is provided to match the second gate electrode.
The display device according to, for example, any one of aspects 1 to 4, wherein the second gate insulating film covers a top face and side faces of the second conductor region.
The display device according to, for example, aspect 1 or 2, wherein
The display device according to, for example, aspect 1, wherein the second conductor region is in contact with a part of the first conductor region in the first contact hole.
The display device according to, for example, aspect 1, wherein the lower wire has an end thereof in the first contact hole.
The display device according to, for example, aspect 1, wherein
The display device according to, for example, any one of aspects 1 to 9, wherein
The display device according to, for example, any one of aspects 1 to 10, wherein
The display device according to, for example, any one of aspects 1 to 11, wherein
The display device according to, for example, aspect 6, wherein the second conductor region located over the first contact hole and the second conductor region located over the second contact hole are different conductor regions sandwiching the same second channel region.
The display device according to, for example, aspect 10, wherein the first conductor region located over the first contact hole and the first conductor region located over the third contact hole are different conductor regions sandwiching the same first channel region.
The display device according to, for example, any one of aspects 1 to 14, further including: a light-emission element; and a pixel circuit configured to control the light-emission element, the light-emission element and the pixel circuit corresponding to a sub-pixel, wherein
The display device according to, for example, aspect 15, wherein the drive transistor is the first transistor.
The display device according to, for example, aspect 15, wherein
The display device according to, for example, aspect 15, wherein at least one of the first initialization transistor, the threshold control transistor, and the second initialization transistor is the second transistor.
The display device according to, for example, aspect 15, wherein
The display device according to, for example, aspect 15, wherein
The display device according to, for example, aspect 15, wherein
The display device according to, for example, any one of aspects 15 to 21, wherein the first initialization power source line and the high-voltage power source line are a common wire.
The display device according to, for example, any one of aspects 15 to 22, wherein the second initialization power source line receives the same voltage as a second electrode of the light-emitting element does.
This application is a continuation of U.S. patent application Ser. No. 17/603,314, filed on Oct. 12, 2021, which is the National Stage of International Application No. PCT/JP2019/018026, filed on Apr. 26, 2019. The entire contents of the above-identified application are hereby incorporated by reference.
Number | Date | Country | |
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Parent | 17603314 | Oct 2021 | US |
Child | 18637235 | US |