This application claims the benefit of priority from Japanese Patent Application No. 2018-003756 filed on Jan. 12, 2018 and International Patent Application No. PCT/2018/046883 filed on Dec. 19, 2018, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a display device.
Japanese Patent Application Laid-open Publication No. 2016-085452 (JP-A-2016-085452) describes a display device that includes a light modulation layer disposed between a pair of light-transmitting substrates and including a plurality of light modulation devices that have predetermined refractive index anisotropy and are different in responsiveness to an electric field generated by electrodes provided on the light-transmitting substrates, and also includes a light source that emits light in a predetermined color into the light modulation layer from a side surface of the light modulation layer. The light modulation layer transmits the incident light received from the light source when the electric field is not generated, and scatters the incident light and emits the scattered light to the light-transmitting substrates when the electric field is generated.
In the display device described in JP-A-2016-085452, internal scattering occurs at an internal metal layer, which may reduce transmittance.
For the foregoing reasons, there is a need for a display device allowing a background to be visible when viewed from one surface of a display panel toward the other surface thereof, and being capable of preventing the transmittance from decreasing.
According to an aspect, a display device includes: a first light-transmitting substrate; a second light-transmitting substrate disposed so as to face the first light-transmitting substrate; a liquid crystal layer comprising polymer dispersed liquid crystals between the first light-transmitting substrate and the second light-transmitting substrate; and a multilayered film on an outer surface or surfaces of at least one of the first light-transmitting substrate and the second light-transmitting substrate, the multilayered film being configured to reflect light from the first light-transmitting substrate or the second light-transmitting substrate, and absorb light from outside the first light-transmitting substrate or the second light-transmitting substrate.
The following describes a form (an embodiment) for carrying out the present invention in detail with reference to the drawings. The present disclosure is not limited to the description of the embodiment to be given below. Components to be described below include those easily conceivable by those skilled in the art or those substantially identical thereto. Moreover, the components to be described below can be appropriately combined. The disclosure is merely an example, and the present disclosure naturally encompasses appropriate modifications easily conceivable by those skilled in the art while maintaining the gist of the invention. To further clarify the description, widths, thicknesses, shapes, and the like of various parts are schematically illustrated in the drawings as compared with actual aspects thereof, in some cases. However, they are merely examples, and interpretation of the present disclosure is not limited thereto. The same element as that illustrated in a drawing that has already been discussed is denoted by the same reference numeral through the description and the drawings, and detailed description thereof will not be repeated in some cases where appropriate. In this disclosure, when an element A is described as being “on” another element B, the element A can be directly on the other element B, or there can be one or more elements between the element A and the other element B.
As illustrated in
The display panel 2 includes a first light-transmitting substrate 10, a second light-transmitting substrate 20, and a liquid crystal layer 50 (refer to
As illustrated in
As illustrated in
The side light source 3 includes a light emitter 31. As illustrated in
For example, the external light setter 93 is a visible light sensor, and the visible light sensor detects the external light 69 of, for example, an external light source Q, and generates a signal ELV of external light information corresponding to the external light 69. The external light setter 93 transmits the generated signal ELV of the external light information to the drive circuit 4. The external light setter 93 is fixed to a surface of the first light-transmitting substrate 10. The external light setter 93 may be fixed at any position as long as being capable of detecting the external light 69 around the display panel 2.
As illustrated in
The analyzer 41 receives an input signal (such as a red-green-blue (RGB) signal) VS from an image output portion 91 of an external higher-level controller 9 through a flexible substrate 92.
The analyzer 41 includes an input signal analyzer 411, an external light analyzer 412, a storage 413, and a signal adjuster 414. The input signal analyzer 411 generates a first pixel input signal VCS and a light source control signal LCS based on an externally received input signal VS. The light source control signal LCS is a signal including information on a light quantity of the light emitter 31 set according to, for example, input gradation values given to all the pixels Pix. For example, the light quantity of the light emitter 31 is set smaller when a darker image is displayed, and set larger when a brighter image is displayed.
The first pixel input signal VCS is a signal for determining a gradation value to be given to each of the pixels Pix of the display panel 2 based on the input signal VS. In other words, the first pixel input signal VCS is a signal including gradation information on the gradation value of each of the pixels Pix. The pixel controller 42 sets an output gradation value by applying correction processing, such as gamma correction and expansion processing, to each of the input gradation values of the first pixel input signal VCS.
The external light analyzer 412 receives the signal ELV of the external light information from the external light setter 93 described above. The external light analyzer 412 generates an adjustment signal LAS according to the signal ELV of the external light information based on a set value stored in the storage 413.
The signal adjuster 414 generates a light source control signal LCSA from the light source control signal LCS according to the adjustment signal LAS, and transmits the light source control signal LCSA to the light source controller 32. The signal adjuster 414 transmits a second pixel input signal VCSA generated from the first pixel input signal VCS according to the adjustment signal LAS.
The pixel controller 42 generates a horizontal drive signal HDS and a vertical drive signal VDS based on the second pixel input signal VCSA. In the present embodiment, since the display device 1 is driven by the field-sequential system, the horizontal drive signal HDS and the vertical drive signal VDS are generated for each color emittable by the light emitter 31.
The gate driver 43 sequentially selects the scanning lines 12 of the display panel 2 based on the horizontal drive signal HDS during one vertical scanning period. The scanning lines 12 can be selected in any order.
The source driver 44 supplies a gradation signal according to the output gradation value of each of the pixels Pix to corresponding one of the signal lines 13 of the display panel 2 based on the vertical drive signal VDS during one horizontal scanning period.
In the present embodiment, the display panel 2 is an active-matrix panel. Thus, the display panel 2 includes the signal (source) lines 13 and the scanning (gate) lines 12 extending in the PX direction and the PY direction in a plan view, and includes switching elements Tr at three dimensionally intersecting portions between the signal lines 13 and the scanning lines 12.
A thin-film transistor is used as each of the switching elements Tr. A bottom-gate transistor or a top-gate transistor may be used as an example of the thin-film transistor. Although a single-gate thin film transistor is exemplified as the switching element Tr, the switching element Tr may be a double-gate transistor. One of the source electrode and the drain electrode of the switching element Tr is coupled to each of the signal lines 13, and the gate electrode of the switching element Tr is coupled to each of the scanning lines 12. The other of the source electrode and the drain electrode is coupled to one end of a liquid crystal capacitor LC. The liquid crystal capacitor LC is coupled at one end thereof to the switching element Tr through a pixel electrode 16, and coupled at the other end thereof to a common potential COM through a common electrode 22. The common potential COM is supplied from the common potential driver 45.
The light emitter 31 includes a light emitter 34R of a first color (such as red), a light emitter 34G of a second color (such as green), and a light emitter 34B of a third color (such as blue). The light source controller 32 emits the light emitter 34R of the first color, the light emitter 34G of the second color, and the light emitter 34B of the third color in a time-division manner based on the light source control signal LCSA. In this manner, the light emitter 34R of the first color, the light emitter 34G of the second color, and the light emitter 34B of the third color are driven by what is called the field-sequential system.
As illustrated in
Subsequently, during a second sub-frame (second predetermined time) GON, the light emitter 34G of the second color emits light, and some of the pixels Pix selected during one vertical scanning period GateScan scatter light to perform display. At this time, on the entire display panel 2, if the above-described gradation signal according to the output gradation value of each of the pixels Pix selected during this vertical scanning period GateScan is supplied to corresponding one of the signal lines 13, only the second color is lit up.
Further, during a third sub-frame (third predetermined time) BON, the light emitter 34B of the third color emits light, and some of the pixels Pix selected during one vertical scanning period GateScan scatter light to perform display. At this time, on the entire display panel 2, if the above-described gradation signal according to the output gradation value of each of the pixels Pix selected during this vertical scanning period GateScan is supplied to corresponding one of the signal lines 13, only the third color is lit up.
Since a human eye has limited temporal resolving power, and produces an afterimage, an image with a combination of three colors is recognized in a period of one frame (1F). The field-sequential system can eliminate the need for a color filter, and thus can reduce an absorption loss by the color filter. As a result, higher transmittance can be obtained. In the color filter system, one pixel is made up of sub-pixels obtained by dividing each of the pixels Pix into sub-pixels of the first color, the second color, and the third color. In contrast, in the field-sequential system, since the pixel need not be divided into sub-pixels in such a manner, the resolution can be easily increased.
If the gradation signal according to the output gradation value of each of the pixels Pix is supplied to the above-described signal lines 13 for the pixels Pix selected during one vertical scanning period GateScan, the voltage applied to the pixel electrode 16 changes with the gradation signal. The change in the voltage applied to the pixel electrode 16 changes the voltage between the pixel electrode 16 and the common electrode 22. The scattering state of the liquid crystal layer 50 for each of the pixels Pix is controlled according to the voltage applied to the pixel electrode 16, and the scattering rate in the pixel Pix changes, as illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
As illustrated in
A solution obtained by dispersing liquid crystals in a monomer of a polymer is filled between the first light-transmitting substrate 10 and the second light-transmitting substrate 20. Subsequently, in a state where the monomer and the liquid crystals are oriented by the first and the second orientation films 55 and 56, the monomer is polymerized by ultraviolet rays or heat to form a bulk 51. This process forms the liquid crystal layer 50 including the reverse-mode polymer dispersed liquid crystals in which the liquid crystals are dispersed in gaps of a polymer network formed in a mesh shape.
In this manner, the liquid crystal layer 50 includes the bulk 51 formed of the polymer and a plurality of fine particles 52 dispersed in the bulk 51. The fine particles 52 include the liquid crystals. Both the bulk 51 and the fine particles 52 have optical anisotropy.
The orientation of the liquid crystals included in the fine particles 52 is controlled by a voltage difference between the pixel electrode 16 and the common electrode 22. If the voltage of the common electrode 22 is constant, the orientation of the liquid crystals is changed by the voltage applied to the pixel electrode 16. The degree of scattering of light passing through the pixel Pix changes with change in the orientation of the liquid crystals.
For example, as illustrated in
Ordinary-ray refractive indices of the bulk 51 and the fine particles 52 are equal to each other. When no voltage is applied between the pixel electrode 16 and the common electrode 22, the difference of refractive index between the bulk 51 and the fine particles 52 is zero in all directions. The liquid crystal layer 50 is placed in the non-scattering state of not scattering the light-source light L. The light-source light L propagates in a direction away from the light emitter 31 while being reflected by the first principal surface 10A of the first light-transmitting substrate 10 and the first principal surface 20A of the second light-transmitting substrate 20. When the liquid crystal layer 50 is in the non-scattering state of not scattering the light-source light L, a background on the first principal surface 20A side of the second light-transmitting substrate 20 is visible from the first principal surface 10A of the first light-transmitting substrate 10, and a background on the first principal surface 10A side of the first light-transmitting substrate 10 is visible from the first principal surface 20A of the second light-transmitting substrate 20.
As illustrated in
In the pixel Pix including the pixel electrode 16 not subjected to the voltage, the background on the first principal surface 20A side of the second light-transmitting substrate 20 is visible from the first principal surface 10A of the first light-transmitting substrate 10, and the background on the first principal surface 10A side of the first light-transmitting substrate 10 is visible from the first principal surface 20A of the second light-transmitting substrate 20. In the display device 1 of the present embodiment, when the input signal VS is entered from the image output portion 91, the voltage is applied to the pixel electrode 16 of the pixel Pix for displaying an image, and the image based on the input signal VS becomes visible together with the background.
The light-source light L is scattered in the pixel Pix including the pixel electrode 16 subjected to the voltage, and emitted outward to display the image, which is displayed so as to be superimposed on the background. In other words, the display device 1 of the present embodiment combines the emission light 68 or the emission light 68A with the background to display the image so as to be superimposed on the background. When the external light 69 has entered the display panel 2, the external light 69 is also scattered in the pixel Pix according to the applied voltage, and is emitted as the emission light 68 described above.
The scanning lines 12 are wiring of a metal such as molybdenum (Mo) or aluminum (Al), a stacked body of these metals, or an alloy thereof. The signal lines 13 are wiring of a metal, such as aluminum, or an alloy thereof.
The semiconductor layer 15 is provided so as not to protrude from the gate electrode 12G in the plan view. As a result, the light-source light L traveling toward the semiconductor layer 15 from the gate electrode 12G side is reflected, and light leakage is less likely to occur in the semiconductor layer 15
As illustrated in
As illustrated in
As illustrated in
The semiconductor layer 15 is stacked on the second insulating layer 17b. The semiconductor layer 15 is made of, for example, amorphous silicon, but may be made of polysilicon or an oxide semiconductor.
The source electrode 13S and the signal line 13 partially covering the semiconductor layer 15, the drain electrode 14D partially covering the semiconductor layer 15, and the conductive wiring 14 are provided on the second insulating layer 17b. The drain electrode 14D is made of the same material as that of the signal line 13. A third insulating layer 17c is provided on the semiconductor layer 15, the signal lines 13, and the drain electrode 14D. The third insulating layer 17c is made of, for example, a transparent inorganic insulating member, such as a silicon nitride member.
The pixel electrode 16 is provided on the third insulating layer 17c. The pixel electrode 16 is made of a light-transmitting conductive member, such as an indium tin oxide (ITO) member. The pixel electrode 16 is electrically coupled to the conductive wiring 14 and the drain electrode 14D through contact holes provided in the third insulating layer 17c. The first orientation film 55 is provided on the pixel electrode 16.
The second light-transmitting substrate 20 includes a second base material 21 made of, for example, glass. The second base material 21 may be made of a resin, such as polyethylene terephthalate, as long as having a light transmitting capability. The second base material 21 is provided with the common electrode 22. The common electrode 22 is made of a light-transmitting conductive member, such as an ITO member. The second orientation film 56 is provided on a surface of the common electrode 22.
As illustrated in
The reflection layer 71 illustrated in
In
With reference to
The display device illustrated in
To reduce the leak light LL, the display device of the second comparative example illustrated in
In contrast, the multilayered film 7 of the present embodiment illustrated in
Although the multilayered film 7 includes the reflection layer 71, the external light 69 that has propagated from outside the second light-transmitting substrate 20 and reached the multilayered film 7 is absorbed by the light-absorbing layer 72. This absorption reduces reflected light of the external light 69 reflected by the multilayered film 7.
Seal Bonding Process
As illustrated in
Multilayered Film Forming Process
Subsequently, a film of a single layer of chromium is first formed by sputtering over a surface of the seal-bonded substrates of the first light-transmitting substrate 10 and the second light-transmitting substrate 20. Subsequently, as illustrated in
The formed film of the chromium oxide is black, and thus serves as the light-absorbing layer 72 described above. The above-described process allows chromium having metallic luster to remain on the second light-transmitting substrate 20 side. Chromium having metallic luster serves as the reflection layer 71.
In the present embodiment, the reflection layer 71 is made of pure chromium. However, the reflection layer 71 only needs to contain chromium, and may be made of a chromium alloy.
Lithography Process
Subsequently, a resist is applied onto the multilayered film 7, and a patterned exposure is applied to the applied resist. The resist subjected to the patterned exposure is developed, so that a patterned resist layer 99 remains on the multilayered film 7, as illustrated in
Etching Process
Subsequently, as illustrated in
Resist Removal Process
Subsequently, as illustrated in
Although the example has been described in which the multilayered film 7 is formed on the second light-transmitting substrate 20, the same method can be applied to form the multilayered film 7 on the first principal surface 10A of the first light-transmitting substrate 10 instead of on the second light-transmitting substrate 20.
As described above, the display device 1 of the present embodiment includes the first light-transmitting substrate 10, the second light-transmitting substrate 20 disposed so as to face the first light-transmitting substrate 10, the liquid crystal layer 50 including the polymer dispersed liquid crystals sealed between the first light-transmitting substrate 10 and the second light-transmitting substrate 20, and the multilayered film 7. The multilayered film 7 is located on the outer surface or surfaces of at least one of the first light-transmitting substrate 10 and the second light-transmitting substrate 20. The multilayered film 7 reflects the light from the first light-transmitting substrate 10 or the second light-transmitting substrate 20, and absorbs the light from outside the first light-transmitting substrate 10 or outside the second light-transmitting substrate 20.
In the first light-transmitting substrate 10 and the second light-transmitting substrate 20, the scattered light SL is generated by the metal layer of, for example, the signal lines 13, the scanning lines 12, and the switching elements Tr. The scattered light SL is also generated under the influence of the external light 69 described above. In the display device 1 of the present embodiment, the generated scattered light SL is reflected by the multilayered film 7, so that the scattered light SL is difficult to leak out of the first light-transmitting substrate 10 and the second light-transmitting substrate 20. The leakage of the scattered light SL out of the first light-transmitting substrate 10 and the second light-transmitting substrate 20 reduces the transmittance, and can cause the display device 1 to look white. In contrast, the display device 1 of the present embodiment can prevent the transmittance from decreasing in a non-display state. Therefore, the background can be more visible from one surface of the display panel toward the other surface thereof.
The light-source light L also generates the scattered light SL. In a display state, the scattered light SL generated by the metal layer of, for example, the signal lines 13, the scanning lines 12, and the switching elements Tr is reflected by the multilayered film 7, so that the scattered light SL is difficult to leak out of the first light-transmitting substrate 10 and the second light-transmitting substrate 20. As a result, in the display state, the display device 1 of the present embodiment allows the background to be more visible from one surface of the display panel toward the other surface thereof. Therefore, the viewer can view the displayed image together with the background.
In the present embodiment, the example has been described in which the multilayered film 7 is located on the first principal surface 20A of the second light-transmitting substrate 20. However, the same operational advantage is achieved when the multilayered film 7 is located on the first principal surface 10A of the first light-transmitting substrate 10 instead of on the first principal surface 20A of the second light-transmitting substrate 20.
First Modification
As illustrated in
Second Modification
As illustrated in
Protection Layer Film Forming Process
Next to the above-described processes, a film of the protection layer 98 is formed on the first principal surface 20A of the second light-transmitting substrate 20 and the multilayered film 7. If the manufacturing is finished in this state, the display device 1 according to the first modification of the present embodiment described above is produced. In the second modification of the present embodiment, the protection layer 98 serves as a resist. The protection layer 98 prevents the multilayered film 7 from being damaged by the following processes.
Multilayered Film Forming Process
Subsequently, a film of a single layer of chromium is formed by sputtering on the first light-transmitting substrate 10. Subsequently, as illustrated in
The formed film of the chromium oxide is black, and thus serves as the light-absorbing layer 72 described above. The above-described process allows chromium having metallic luster to remain on the first light-transmitting substrate 10 side. Chromium having metallic luster serves as the reflection layer 71.
Lithography Process
Subsequently, a resist is applied onto the multilayered film 7, and the patterned exposure is applied to the applied resist. The resist subjected to the patterned exposure is developed, so that the patterned resist layer 99 remains on the multilayered film 7, as illustrated in
Etching Process
Subsequently, as illustrated in
Resist Removal Process
Subsequently, as illustrated in
As described in the first modification of the present embodiment, the first principal surface 10A of the first light-transmitting substrate 10, the first principal surface 20A of the second light-transmitting substrate 20, and the multilayered film 7 may each be covered with the light-transmitting protection layer.
Third Modification
In the third modification of the present embodiment, the multilayered film 7 has a linear shape instead of a grid shape. A region P1 and a region P2 illustrated in
Fourth Modification
In the fourth modification of the present embodiment, in the multilayered film 7, the reflection layer 71 and the light-absorbing layer 72 are stacked in this order from the second light-transmitting substrate 20 side. Edges 71e of the reflection layer 71 are covered with the light-absorbing layer 72. In the fourth modification of the present embodiment, after the film of the reflection layer 71 is formed, the film of the light-absorbing layer 72 is formed so as to cover the edges 71e of the reflection layer 71 with a different material.
This structure makes the external light difficult to be reflected at the edges 71e of the reflection layer 71. As a result, the viewer is difficult to view the multilayered film 7, and the multilayered film 7 is made invisible.
The reflection layer 71 is made of aluminum or an aluminum alloy having higher light reflectance than that of chromium. The reflection layer 71 may be made of silver or a silver alloy. The light-absorbing layer 72 is made of a resin or a chromium oxide that is more absorbent of light than the reflection layer 71. The light-absorbing layer 72 may be made of a titanium oxide.
Fifth Modification
As illustrated in
As illustrated in
The display device 1 according to the fifth modification of the present embodiment includes the first light-transmitting substrate 10, the second light-transmitting substrate 20, the liquid crystal layer 50, and the light emitters 31. The two light emitters 31 are disposed so as to face the first side surface 20C and the fourth side surface 20F of the second light-transmitting substrate 20. The light quantity of in-plane light emitted from the two light emitters 31 and propagating in the display panel 2 increases. The in-plane light propagating in the display panel 2 also increases in uniformity. A region P1 and a region P2 illustrated in
Sixth Modification
As illustrated in
As illustrated in
As illustrated in
As illustrated in
The display device 1 according to the sixth modification of the present embodiment includes the first light-transmitting substrate 10, the second light-transmitting substrate 20, the liquid crystal layer 50, and the light emitters 31. The two light emitters 31 are disposed so as to face the second side surface 20D and the third side surface 20E of the second light-transmitting substrate 20. The light quantity of the in-plane light emitted from the two light emitters 31 and propagating in the display panel 2 increases. The in-plane light propagating in the display panel 2 also increases in uniformity. The region P1 and the region P2 illustrated in
In the same manner as the present embodiment, the display device 1 according to the sixth modification of the present embodiment does not include a backlight device or a reflecting plate on the first principal surface 10A side of the first light-transmitting substrate 10 or on the first principal surface 20A side of the second light-transmitting substrate 20. As a result, the background on the first principal surface 20A side of the second light-transmitting substrate 20 is visible from the first principal surface 10A of the first light-transmitting substrate 10, and the background on the first principal surface 10A side of the first light-transmitting substrate 10 is visible from the first principal surface 20A of the second light-transmitting substrate 20.
While the embodiment has been described above, the present disclosure is not limited to the embodiment described above. The content disclosed in the embodiment is merely an example, and can be variously modified within the scope not departing from the gist of the present disclosure. Any modifications appropriately made within the scope not departing from the gist of the present disclosure also naturally belong to the technical scope of the present disclosure. All inventions that can be carried out by those skilled in the art through appropriate design modifications based on the invention described above also belong to the technical scope of the present disclosure as long as including the gist of the present disclosure.
The display panel 2 may be, for example, a passive-matrix panel including no switching element. The passive-matrix panel includes first electrodes extending in the PX direction, second electrodes extending in the PY direction, in the plan view, and wiring electrically coupled to the first electrodes or the second electrodes. The first and second electrodes and the wiring are made of, for example, ITO. For example, the first light-transmitting substrate 10 including the first electrodes and the second light-transmitting substrate 20 including the second electrodes are disposed so as to face each other across the liquid crystal layer 50.
Although the example has been described in which the first and the second orientation films 55 and 56 are vertical orientation films, the first and the second orientation films 55 and 56 may be both horizontal orientation films. The first and the second orientation films 55 and 56 only need to have a function to orient a monomer in a predetermined direction when polymerizing the monomer. As a result, the monomer is polymerized into a polymer in the state oriented in the predetermined direction. When the first and the second orientation films 55 and 56 are the horizontal orientation films, the direction of the optical axis Ax1 of the bulk 51 is equal to the direction of the optical axis Ax2 of the fine particles 52 and is orthogonal to the PZ direction when no voltage is applied between the pixel electrode 16 and the common electrode 22. The direction orthogonal to the PZ direction corresponds to the PX direction or the PY direction along a side of the first light-transmitting substrate 10 in the plan view.
Number | Date | Country | Kind |
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2018-003756 | Jan 2018 | JP | national |
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Entry |
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International Search Report issued in connection with PCT/JP2018/046883, dated Mar. 12, 2019. (2 pages). |
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Number | Date | Country | |
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20200341332 A1 | Oct 2020 | US |
Number | Date | Country | |
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Parent | PCT/JP2018/046883 | Dec 2018 | US |
Child | 16923707 | US |