The present application claims priority under 35 U. S. C. §119 to Japanese Patent Application No. 2014-107677, filed May 26, 2014. The contents of this application are incorporated herein by reference in their entirety.
(1) Technical Field
The present disclosure relates to a display device.
(2) Description of the Related Art
Conventionally, in a display device that has a substrate with a plurality of light-emitting elements mounted thereon, it has been proposed that a sealing member is interposed between a mask covering the substrate and a case for purpose of waterproof.
According to one aspect of the present invention, a display device includes a substrate, a mask, a case, and a sealing member. The substrate has a front surface, a back surface opposite to the front surface, and a side surface between the front surface and the back surface. The substrate includes light-emitting elements provided on the front surface. The mask has a mask surface and a side wall provided around a periphery of the mask surface and projecting backwardly from the mask surface. The side wall has an inner peripheral side surface and a rear end surface. The mask is provided on the front surface of the substrate so that the mask surface faces the front surface of the substrate and the side wall surrounds the side surface of the substrate. The case has an inner peripheral wall protruding forwardly from a step end surface of the case. The inner peripheral wall has an outer peripheral side surface and a forward end surface. The case is provided on the back surface of the substrate to sandwich the substrate between the mask and the case. The outer peripheral side surface faces the inner peripheral side surface of the mask to define a first region between the outer peripheral side surface and the inner peripheral side surface of the mask. The step end surface faces the rear end surface of the mask to define a second region between the step end surface and the rear end surface of the mask. The sealing member is provided in the first region, the second region, and a third region provided between the first region and the second region. The sealing member has a first protrusion which is in contact with the step end surface of the case in the third region.
A more complete appreciation of the invention and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The embodiments will now be described with reference to the accompanying drawings, wherein like reference numerals designate corresponding or identical elements throughout the various drawings.
An embodiment of the present invention will be described below with reference to the drawings. However, the following embodiment is intended to illustrate a display device for embodying the technical idea of the present disclosure, and the dimensions, materials, shapes, relative configuration, etc. are not intended to limit the scope of the present invention only thereto, but merely by way of examples for the purpose of explanation.
The display device according to the present embodiment includes, as shown in
In general, the interposition of the sealing member between the mask and the case in the periphery of the display device can provide the display device itself with a waterproof property. However, just tightly sandwiching the sealing member in the A2 region can ensure a waterproof property, but the mask may be slightly deformed by a repulsion force of the sealing member in some cases. This deformation partially disturbs the positional relationship between the light-emitting elements and the mask, and thus, when the display device is viewed from the visible side with the light-emitting elements turned on, brightness of the display device may be uneven depending on a viewing position (hereinafter, referred to as “impairment of visibility” for the sake of convenience). Specifically, the sealing member pushes the mask forward in the A2 region to slightly raise the periphery of the mask, and as a result of the narrowed angle of light distribution in the region, the periphery of the display device may appear darker than the inner part thereof when the display device is viewed from an obliquely front side of the display device. On the other hand, in the case where the sealing member is loosely sandwiched in the A2 region, impairment of visibility due to a deformation of the mask can be suppressed, but in this case, the display device is inferior in waterproof property.
Therefore, in the present embodiment, not in the A2 region 62 but in the A3 region 63, the sealing member 50 has the first protrusion 51 in a position facing the C2 surface 42 of the case. Providing the first protrusion 51 not in the A2 region 62 but in the A3 region 63 can ensure at least a certain level of waterproof property in the A2 region 62, even in the case where the sealing member 50 is loosely sandwiched in the A2 region 62. Thus, according to the present embodiment, impairment of visibility can be suppressed while ensuring a waterproof property.
The main structural components of the display device will be described below with reference to the drawings.
Substrate 10
The substrate 10 has a plurality of light-emitting elements 20 front-mounted thereon, and has a shape of a substantially flat plate. In addition, a glass epoxy substrate, a glass composite substrate, or the like can be used as the substrate 10. The dimensions of the substrate 10 can be adapted to, for example, 50 mm to 150 mm in vertical dimension, 150 mm to 250 mm in horizontal dimension, and 1.5 mm to 2.5 mm in thickness. In addition, on the substrate 10, a wiring is formed for supplying electricity to the light-emitting elements 20.
Surface-mount LEDs or the like can be used as the light-emitting elements 20. The dimensions of the light-emitting elements 20 can be, for example, 1.0 mm to 3.0 mm in vertical dimension, 1.0 mm to 3.0 mm in horizontal dimension, and 0.5 mm to 2.5 mm in thickness.
The plurality of light-emitting elements 20 mounted on the substrate 10 can be mounted on the substrate 10, for example, at an interval of 3 mm to 20 mm, preferably at an interval of 3 mm to 10 mm, further preferably at an interval of 4 mm to 8 mm. The interval between the light-emitting elements 20 herein means the distance between the centers of two adjacent light-emitting elements 20. Furthermore, in general, as a method for mounting the plurality of light-emitting elements 20 with a narrow interval to maintain broad light distribution characteristics, the thickness of the mask 30 described later can be reduced to shorten the distance between the front surfaces of the light-emitting elements 20 and the front surface of the mask 30. This can reduce light blocked out by the mask, and maintain broad light distribution characteristics, while the thinned mask 30 may undergo a decrease in strength and a deformation may likely to be caused. However, in the present embodiment, the deformation of the mask 30 can be suppressed, so that broad light distribution characteristics can be maintained even in the case where the light-emitting elements 20 are mounted with a narrow interval.
Mask 30
The mask 30 covers, as shown in
As shown in
The mask 30 has a part (a mask surface) covering the front of the substrate 10, which is preferably provided with a light-transmitting member 30a that allows transmission of light from the plurality of light-emitting elements 20 mounted on the substrate 10 and a light-blocking member 30b that blocks external light or the like. In the present embodiment, as shown in
Polycarbonate resins, ABS resins, or the like can be used as the material constituting the mask 30. In the present embodiment, the light-transmitting member 30a is formed from a light-transmitting polycarbonate resin, whereas the light-blocking member 30b is formed from a polycarbonate resin containing a black pigment.
Case 40
The case 40 supports, as shown in
As shown in
Polycarbonate resins, ABS resins, or the like can be used as a material of the case 40. In the present embodiment, a polycarbonate resin containing a black pigment is used.
Six brackets can be disposed between the case 40 and the substrate 10. The brackets are intended to attach the display device according to the present embodiment to the outside, and configured so that screws are inserted from behind the display device and then the display device itself according to the present embodiment can be fixed to an outer wall or the like with the brackets. It is to be noted that in the present embodiment, the substrate 10 is fixed by being sandwiched between the case 40 and the mask 30, and fixed by the brackets fitted into the case 40.
Sealing Member 50
The sealing member 50 is, as shown in
As shown in
The sealing member 50 has the first protrusion 51 in a position facing the C2 surface 42 in the A3 region 63. In other words, the sealing member 50 has the first protrusion 51 projecting toward the C2 surface 42, on the inward side from the M1 surface 31 (closer to the C1 surface 41). In this regard, when the protrusion formed in the sealing member 50 is sandwiched in the A2 region 62, it is difficult to suppress the deformation of the mask 30, because it is not possible to reduce the force by which the sealing member 50 pushes the mask 30 forward. However, in the present embodiment, because the first protrusion 51 is not sandwiched in the A2 region 62, the force of pushing forward to the sidewall of the mask 30 can be reduced by elasticity of the sealing member 50, so that the deformation of the mask 30 can be suppressed.
The sealing member 50 preferably has a second protrusion 52 in contact with the M1 surface 31 in a position facing the M1 surface 31. In other words, the sealing member 50 preferably has the second protrusion 52 projecting toward the M1 surface 31 in the A1 region 61. In an embodiment of the present invention, as shown in
The sealing member 50 is preferably spaced from the C2 surface on the inward side from the first protrusion 51. Thus, in the A3 region 63, the pushing force exerted on the C2 surface 42 by the sealing member 50 is concentrated on the first protrusion 51, and the waterproof property can be thus further improved.
While the position of the sealing member 50 in the A1 region 61 is not particularly limited, the sealing member 50 is provided so that a portion of sealing member 50 is brought into contact with the back surface (the side without the plurality of light-emitting elements 20 mounted) of the substrate 10 as shown in
While the placement of the sealing member 50 is not particularly limited in the A2 region 62 as long as the waterproof property can be ensured by the sealing member 50 sandwiched between the M2 surface 32 and the C2 surface 42, the sealing member 50 can be provided, for example, so as to be brought into contact with an inner end of the M2 surface 32, and spaced from an outer end of the M2 surface 32 as shown in
The sealing member 50 may be provided so that an end of the sealing member 50 is brought into contact with the C2 surface 42 in the A2 region 62. In this case, the sealing member 50 and the C2 surface 42 are spaced in a region which is inner side than a portion where the end of the sealing member 50 and the C2 surface 42 are in contact, and outer side than the first protrusion 51. More specifically, the sealing member 50 has the first protrusion 51 and end in contact with the C2 surface 42. This can concentrate the pushing force exerted on the C2 surface 42 by the first protrusion 51 and the end of the sealing member 50, so that ingress of water from the outside can be suppressed. It is to be noted that the sealing member 50 may partially extend from the A2 region 62 toward the outside of the display device.
The sealing member 50 is preferably in surface contact with the C1 surface 41. The surface contact herein refers to 80% or more, preferably 90% or more of the surfaces in contact. The 80% or more surfaces in surface contact can improve the adhesion between the sealing member 50 and the C1 surface 41, and can make the display device excellent in waterproof property. It is to be noted that in a case where a part of the sealing member 50 in contact with the C1 surface 41 has the protrusion formed, the sealing member 50 and the C1 surface 41 may not brought into surface contact, so that the adhesion may be impaired and the waterproof property may be decreased.
The shapes of the first protrusion 51 and second protrusion 52 formed in the sealing member 50 are not particularly limited, but can be appropriately changed depending on the sizes of the respective members constituting the display device.
The size of the sealing member 50 is not particularly limited, and can be appropriately changed depending on the members constituting the display device. In the present embodiment, the size of the sealing member 50 is preferably formed to be larger than the distance from the substrate 10 to the C2 surface 32, or the distance from the M1 surface 41 to the C1 surface 31. Accordingly, the sealing member 50 is compressed to provide a repulsion force when the display device is provided with the sealing member 50, and thus the waterproof function can be improved.
Elastic materials, for example, synthetic rubber such as silicone rubbers and nitrile rubbers can be used for the sealing member 50. The sealing member 50 which uses the material mentioned above is elastic, and can be sandwiched to ensure the waterproof property.
Next, an example of a display device according to the embodiment will be described.
A plurality of light-emitting elements 20 are mounted on the front surface of the substrate 10. The dimensions of the substrate 10 is adapted to approximately 90 mm in vertical dimension, approximately 190 mm in horizontal dimension, and approximately 2 mm in thickness, and the dimensions of each light-emitting elements 20 is adapted to approximately 2 mm in vertical dimension, approximately 2 mm in horizontal dimension, and approximately 1 mm in height. The plurality of light-emitting elements 20 was mounted in a matrix form of 16 (vertical)×32 (horizontal) at an interval of approximately 6 mm.
The mask 30 is placed to correspond to the plurality of light-emitting elements 20 mounted on the substrate 10, and provided with the light-transmitting member 30a that allows transmission of light from the light-emitting elements 20, and the light-blocking member 30b that blocks out external light. In addition, the light-transmitting member 30a is formed from a light-transmitting polycarbonate resin, whereas the light-blocking member 30b is formed from a light-shielding polycarbonate resin containing a black pigment. The dimensions of the mask 30 are approximately 100 mm in vertical dimension, approximately 190 mm in horizontal dimension, and approximately 2 mm in thickness, whereas the light-transmitting member is formed in a matrix form of 16 (vertical)×32 (horizontal) at an interval of approximately 6 mm. In addition, the mask 30 is provided with a sidewall of approximately 1 mm in thickness extending approximately 6 mm backward from the peripheral edge of the mask 30.
The case 40 is placed on the back side of the substrate 10, and provided so as to support the substrate 10. The dimensions of the case 40 are adapted to approximately 95 mm in vertical dimension, approximately 190 mm in horizontal dimension, and approximately 6 mm in height.
The sealing member 50 is, as shown in
The mask 30, the substrate 10, and the case 40 are screwed so that the sealing member 50 is interposed in the A1 region 61, the A2 region 62, and the A3 region 63. The screwed points are adjusted to 12 points: 3 (vertical)×4 (horizontal). As described above, the sealing member 50 was provided with the first protrusion 51 in a position opposed to the C2 surface 32. The display device according to the present example has succeeded in reducing a pushing force exerted on the mask 30 by the sealing member 50 to suppress deterioration of visibility, and in improving the waterproof property. Furthermore, the display device according to the present example has succeeded in being confirmed to be a highly waterproof display device, due to the fact that ingress of water into the display device is not observed even in an IPX5 waterproof test as an index of waterproof performance.
As shown in
As for the display device according to the comparative example, ingress of water into the display device is observed in an IPX5 waterproof test as an index of waterproof performance. Moreover, due to the increased thickness (L4) in the lateral direction, the force exerted on the mask 30 by the sealing member is not able to be reduced, and it is believed that the mask 30 will be deformed to deteriorate the visibility.
While the embodiments and the examples of the present invention have been described above, the descriptions relates to an example of the present invention, and the present invention should not be limited by the descriptions in any way.
The embodiment of the present invention can provide a display device which has visibility deterioration suppressed by a sealing member interposed, while having a waterproof property.
Obviously, numerous modifications and variations of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the invention may be practiced otherwise than as specifically described herein.
Number | Date | Country | Kind |
---|---|---|---|
2014-107677 | May 2014 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
8172097 | Nearman | May 2012 | B2 |
Number | Date | Country |
---|---|---|
8-234671 | Sep 1996 | JP |
2004-37707 | Feb 2004 | JP |
2005-57073 | Mar 2005 | JP |
2010-181721 | Aug 2010 | JP |
2013-30401 | Feb 2013 | JP |
Number | Date | Country | |
---|---|---|---|
20150341992 A1 | Nov 2015 | US |