The present invention generally relates to a frame suitable for bordering and displaying an object and methods for making same.
Frames generally provides support and protection to an object being displayed, such as canvass, photograph, fabric, paper, and other artwork among other things. Numerous frames having different dimensions and shapes are currently available on the market for consumers to choose in order to display different objects. As such, consumers will have to make accurate measurements of their display objects in order to purchase the right frames. This can be time consuming and can often lead to unsatisfactory results.
In addition, many frames, such as those used commercially to display canvass or fabric artwork, need to be assembled from a number of components and pieces before these frames can be used. Since multiple components are involved, these frames can be expensive. Furthermore, these frames often are not designed to provide a quick an easy way to secure the artwork to the frame. As such, additional work and expense must be put in before the artwork can be displayed.
Accordingly, there is a need for a frame suitable for displaying an object in a quick and convenient manner, as well as one that has increased durability and resistance to wear, that has lower costs, and that is readily useable with little or no assembly required.
The present invention provides a one-piece frame adaptable for use with any display object, regardless of the dimension, shape or material. The frame of the invention also provides increased durability and resistance to wear, as well as lower costs and ease to make. Methods for making such frame are also provided.
In one embodiment, the present invention provides a one-piece frame. The frame includes adjoining side segments integral with one another to define a contiguous frame. The frame also includes opposing surfaces on each side of the frame, so that a piece of artwork can be placed on one surface while edges of the artwork can be secured to the opposing surface of the frame. The frame further includes a raised border integral with one surface and that is situated about a periphery of the frame to accommodate the piece of artwork. In one embodiment, at least one hanging mechanism is provided integral with at least one side segment to permit placement of the frame on a vertical surface.
In another embodiment, a method of making a one-piece frame is provided. The method includes initially melting a starting plastic material in a heated compartment. Next, the melted plastic material is advanced out of the heated compartment into a mold having a geometric shape similar to that of a desired frame. Thereafter, the melted plastic is allowed to solidify in the mold into the shape of the desired frame having a raised border integral with one surface and about a periphery of the frame. In one embodiment, the mold is provided with at least one cavity into which the plastic material can flow in order to form at least one hanging mechanism integral with the frame.
In a further embodiment, a method of displaying a piece of artwork is provided. The method includes providing a one-piece frame having adjoining side segments integral with one another to define the frame, opposing surfaces on each side of the frame, and a raised border integral with one surface of the frame and about a periphery of the frame to accommodate a piece of artwork. Next, a piece of artwork may be positioned on one surface of the frame. Thereafter, edges of the artwork may be stretched to the opposing surface of the frame for subsequent securing of the edges to the opposing surface of the frame. The frame may then be placed on a vertical surface or on a horizontal surface to permit the frame and artwork to be displayed.
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Securing of the edges of the artwork to the opposing surface can be accomplished by any means known in the art, including the use of staples, nails, tacks, screws, glue, double sided tape, or any comparable means. To facilitate the ease of securing the edges of the artwork to the opposing surface, frame 10 can be made from any material that can be strong, yet capable of being punctured, while also capable of providing sufficient friction for an adhesive material to be securely placed thereon. In one embodiment, frame 10 can be made from molded plastic, such as polypropylene or polypropylene infused with a foam material. It should be appreciated that the ratio of foam to polypropylene should be adequate to permit a sufficiently strong frame 10, while permitting frame 10 to be punctured or penetrated for securing purposes.
Frame 10 may also include a hanging mechanism 15 to permit frame 10 to be displayed with the artwork on a vertical surface, such as a wall of a room or a side of a shelf or cabinet. In accordance with one embodiment of the present invention, the hanging mechanism 15 can be any mechanism known in the art, so long as it permits frame 10 to be displayed on a vertical surface. For example, mechanism 15 can be an add-on piece or can be integral with frame 10, and can be a “tear drop” depression or opening in frame 10 that allow for a nail, a tack or any extension from the vertical surface to engage. The hanging mechanism 15 can also be an undulating or pleated structure, such as that shown in
Moreover, although shown to be substantially rectangular in shape, frame 10 can be provided with any geometric shape and any dimensions necessary. To that end, frame 10 can be rectangular, square, oval, round hexagonal, or any geometric shape desired, so long as frame 10 can accommodate a piece of artwork for display.
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To the extent that the artwork needs support over the space created by raised border 41, a plurality of gussets 42 can be provided, as illustrated in
Frame 10 in the embodiments shown in
The design of frame 10 is meant to be simple, yet functional regardless of the perspective from which frame 10 is viewed. For instance, either surface 12 or 13 can be the front or the back surface of frame 10. In addition, any of the side segments of frame 10 can act as the top, bottom, left or right side of frame 10.
Frame 10, as noted, can be a one-piece molded plastic frame. Such a frame can be made utilizing, for instance, an injection molding process or other suitable or similar processes known in the art. In one embodiment, the material from which frame 10 can be made can be fed into a heated barrel, mixed, melted, and forced into a mold cavity where it cools and hardens to the configuration of the mold cavity. In particular, when injection molding is employed, a starting plastic material can be fed from a hopper into a heated barrel. The plastic can then be moved forward by a screw-type plunger, and be forced into a heated chamber where it is melted. As the plunger advances, the melted plastic can be forced through a nozzle that rests against the mold, allowing the melted plastic to enter the mold cavity through a gate and runner system. The mold remains cold so the plastic can solidify almost as soon as the mold is filled.
Suitable material to form the one-piece molded plastic frame 10 can be thermoplastic and/or thermosetting plastic materials, including polymers, resins, epoxy plastics, phenolic plastics, nylon, polyethylene, polystyrene and polypropylene. In one embodiment, the plastic material can be infused with foam to increase volume and/or decrease density of the material, while maintaining strength. The mold used to form frame 10, in an embodiment, can be made from metal, e.g., steel, aluminum, and/or beryllium-copper alloy, and precision-machined to form the features of the desired part.
It should be appreciated that although reference is made to a one-piece molded plastic frame 10, frame 10 can be made from multiple molded side segments 11 that may be fitted and/or secured to one another. With such an approach, the injection molding process can be modified to form individual side segments 11 that can be fitted and secured to one another, or two adjacent side segments 11 as one-piece which can then be fitted and secured to a corresponding piece of two adjacent side segments.
While the invention has been described in connection with the specific embodiments thereof, it will be understood that it is capable of further modification. Furthermore, this application is intended to cover any variations, uses, or adaptations of the invention, including such departures from the present disclosure as come within known or customary practice in the art to which the invention pertains, and as fall within the scope of the appended claims.