The present application claims priority of the Chinese Patent Application No. 202210458141.2 filed on Apr. 27, 2022, the content of which is incorporated in its entirety as portion of the present application by reference herein.
Embodiments of the present disclosure provide a display module and a display device.
A display device formed by a splicing screen is applied more and more widely, and the display device including the splicing screen is usually formed by splicing of multiple independent display modules. The display device including the splicing screen usually includes multiple splicing seams. The display module includes a display panel and a backlight module. Each of the splicing seams is formed by the edges of two backlight modules of two adjacent display modules, that is, a width of the splicing seam is equal to a sum of widths of the edges of the two backlight modules, and the width of the splicing seam of the display device including the splicing screen is usually greater than 3 mm. Since the width of the splicing seam of the display device including the splicing screen is usually larger, the display effect of the display device including the splicing screen is usually poor at present.
For example, in a backlight structure, a diffusion plate and each of the optical films are assembled with a plastic frame through a snap or a glue dispensing. The inner wall of the plastic frame will form a bright line due to the reflection, and an overlapping portion of the diffusion plate and the plastic frame will form a dark band. In a narrow frame design, due to the differences of brightness, a bright edge and a dark edge on the edge of the screen are formed, especially in the splicing screen product or an ultra-narrow frame product and other products, it will seriously affect the quality of the display device including the splicing screen.
At least one embodiment of the present disclosure provides a display module, the display module includes a display panel, and the display panel includes a liquid crystal cell and a quantum dot composite film, a sealing structure is arranged on an edge of the quantum dot composite film, and the sealing structure can prevent water vapor from entering the quantum dot composite film which results in quantum dot failure.
At least one embodiment of the present disclosure provides a display module, the display module includes a display panel, which includes a liquid crystal cell and a quantum dot composite film, in which the quantum dot composite film is arranged on a main surface of the liquid crystal cell; and a middle frame, arranged on a side of the quantum dot composite film away from the liquid crystal cell, in which a sealing structure is arranged on an edge of the quantum dot composite film.
For example, in the display module provided by at least one embodiment of the present disclosure, the quantum dot composite film comprises a function layer and a quantum dot film layer which are stacked.
For example, in the display module provided by at least one embodiment of the present disclosure, the function layer at least comprises a first brightness enhancement layer and a haze adjustment layer, the quantum dot film layer is sandwiched between the first brightness enhancement layer and the haze adjustment layer, the first brightness enhancement layer is configured to increase brightness of the display module, and the haze adjustment layer is configured to adjust haze of the display module.
For example, in the display module provided by at least one embodiment of the present disclosure, the first brightness enhancement layer is arranged on a side of the haze adjustment layer close to the liquid crystal cell.
For example, in the display module provided by at least one embodiment of the present disclosure, in a direction from the quantum dot composite film to the liquid crystal cell, the brightness enhancement layer comprises a brightness enhancement film, a diffusion film, and a prism film stacked sequentially.
For example, in the display module provided by at least one embodiment of the present disclosure, the function layer further comprises a second brightness enhancement layer arranged on a side of the first brightness enhancement layer away from the quantum dot film layer, and the second brightness enhancement layer is configured to increase the brightness of the display module.
For example, in the display module provided by at least one embodiment of the present disclosure, the quantum dot composite film is attached to the main surface of the liquid crystal cell by a first adhesive.
For example, in the display module provided by at least one embodiment of the present disclosure, the haze adjustment layer is entirely adhered to a side of the quantum dot film layer away from the display panel by a second adhesive, and the first brightness enhancement layer is entirely attached to a side of the quantum dot film layer close to the display panel by a third adhesive.
For example, in the display module provided by at least one embodiment of the present disclosure, the first adhesive, the second adhesive and the third adhesive comprise at least one of hot meld adhesive and UV curing adhesive respectively.
For example, in the display module provided by at least one embodiment of the present disclosure, a haze of the haze adjustment layer is from about 50% to 95%.
For example, in the display module provided by at least one embodiment of the present disclosure, the haze adjustment layer is made of polyethylene terephthalate, a surface of the haze adjustment layer comprises diffusion particles and an average particle diameter of the diffusion particles is from 3 μm to 50 μm.
For example, in the display module provided by at least one embodiment of the present disclosure, a side surface of the display panel and a side surface of the middle frame are provided with a light shielding tape.
For example, in the display module provided by at least one embodiment of the present disclosure, the display panel is connected with the middle frame by a fourth adhesive.
For example, in the display module provided by at least one embodiment of the present disclosure, a thickness of the fourth adhesive in a direction perpendicular to the main surface of the display panel is from 0.2 mm to 0.5 mm, and a length of the fourth adhesive in a direction parallel to the main surface of the display panel is from 0.5 mm to 1 mm.
For example, in the display module provided by at least one embodiment of the present disclosure, a width of the middle frame close to a surface of the display panel is from 0.2 mm to 0.5 mm.
For example, in the display module provided by at least one embodiment of the present disclosure, a distance between the sealing structure and an edge of the liquid crystal cell located in a same side as the sealing structure is from 0 to 0.2 mm.
For example, in the display module provided by at least one embodiment of the present disclosure, in a direction perpendicular to the main surface of the display panel, a thickness of the sealing structure is equal to or substantially equal to a thickness of the quantum dot composite film, and the sealing structure covers an edge of the quantum dot composite film.
For example, in the display module provided by at least one embodiment of the present disclosure, the display panel further comprises a first polarizer provided on a side of the liquid crystal cell close to the quantum dot composite film, and the quantum dot composite film is adhered to the first polarizer by a first adhesive.
For example, in the display module provided by at least one embodiment of the present disclosure, the display panel further comprises a second polarizer provided on a side of the liquid crystal cell away from the quantum dot composite film.
For example, the display module provided by at least one embodiment of the present disclosure, further comprises a light source structure and a back plate, in which the back plate comprises a first sub-back plate in parallel to or substantially in parallel to the main surface of the display panel, and the light source structure is arranged on a side of the first sub-back plate close to the display panel.
For example, in the display module provided by at least one embodiment of the present disclosure, a light emitting unit is provided between the light source structure and the first sub-back plate.
For example, in the display module provided by at least one embodiment of the present disclosure, a reflection film is provided on a side of the first sub-back plate close to the display panel, the reflection film has an interval region, and the light source structure is arranged in the interval region.
For example, in the display module provided by at least one embodiment of the present disclosure, the back plate further comprises a second sub-back plate in parallel to or substantially in parallel to an extension direction of the middle frame, and the middle frame is connected with the second sub-back plate by a connection part.
At least one embodiment of the present disclosure further provides a display device, and the display device includes a splicing screen formed by a plurality of display modules according to any one of the embodiments mentioned above.
In order to more clearly explain the technical solution of the embodiments of the present disclosure, the accompanying drawings of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description only relate to some embodiments of the present disclosure, and are not limited to the present disclosure.
In order to make objects, technical details and advantages of the embodiments of the present disclosure apparent, the technical solutions of the embodiments will be described in a clearly and fully understandable way in connection with the drawings related to the embodiments of the present disclosure. Apparently, the described embodiments are just a part but not all of the embodiments of the present disclosure. Based on the described embodiments herein, those skilled in the art can obtain other embodiment(s), without any inventive work, which should be within the scope of the present disclosure.
Unless otherwise defined, all the technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art to which the present disclosure belongs. The terms “first,” “second,” etc., which are used in the description and the claims of the present application for disclosure, are not intended to indicate any sequence, amount or importance, but distinguish various components. Also, the terms “comprise,” “comprising,” “include,” “including,” etc., are intended to specify that the elements or the objects stated before these terms encompass the elements or the objects and equivalents thereof listed after these terms, but do not preclude the other elements or objects. The phrases “connect,” “connected,” etc., are not intended to define a physical connection or a mechanical connection, but may comprise an electrical connection, directly or indirectly. “Up,” “down,” “left,” “right,” and so on are only used to represent relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.
In addition, the inventors of the present disclosure also noticed that, the main function of the diffusion plate is to increase the haze of the display panel, and the diffusion plate has a certain thickness and a certain weigh. Therefore, it can consider integrating a film layer having a haze adjustment function to the quantum dot composite film, to remove the diffusion plate, and thus it is not necessary to support the diffusion plate, to further remove the support column, so that the structure of the display module is simpler. Moreover, the film layer having the haze adjustment function is integrated into the quantum dot composite film, which can reduce the complexity of the assembling process, to improve the efficiency of assembling the display module, so as to save work time of the production line.
At least one embodiment of the present disclosure provides a display module. The display module includes a display panel, and the display panel includes a liquid crystal cell and a quantum dot composite film. The quantum dot composite film is provided on a main surface of the liquid crystal cell. The display panel further includes a middle frame. The middle frame is provided on a side of the quantum dot composite film away from the liquid crystal cell. An edge of the quantum dot composite film is provided with a sealing structure, and the sealing structure can prevent the water vapor from entering the quantum dot composite film, to reduce the risk of adverse problems such as module image bluing produced by an edge failure of the quantum dot composite film, which can avoid reducing the quality of the display module image, and will not affect the color gamut of the display panel.
For example,
For example, a material of the sealing structure 105 includes UV curing adhesive. The UV curing adhesive can entirely cover the edge of the quantum dot composite film, and in a direction perpendicular to the main surface of the display panel 101, that is in a height direction, a height of the UV curing adhesive is not beyond a height of the entire quantum dot composite film.
For example, as illustrated in
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For example, the middle frame 104 can be made of aluminum material or plastic material. In a case where the material of the middle frame 104 is the aluminum material, it can be formed by extrusion molding; and in a case where the material of the middle frame 104 is the plastic material, it can be formed by injection molding. The main function of the middle frame 104 is to support the display panel, and the surface of the middle frame 104 used to support the display panel can also be used as a surface for coating an adhesive.
For example, as illustrated in
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For example, a material of the first substrate 102a and a material of the second substrate 102b can include glass, plastic or other transparent material, and the material of the first substrate 102a and the material of the second substrate 102b can be the same or different from each other.
It should be noted that, in the structure illustrated in
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For example, combining
For example, in an example, the main function of the quantum dot film layer 1032 is to improve the color gamut of the display module 100. The quantum dot film layer 1032 includes a red quantum dot material, a green quantum dot material and a base material layer. The red quantum dots and the green quantum dots in the quantum dot film layer are excited by the blue light source to generate red light and green light. The red light and the green light are then mixed with the blue light, to form white light with high purity, so as to enhance the color gamut of the display module 100.
For example,
It should be noted that, the prism film 1035 is an optical film material. A surface of the optical film material has a peak-like structure, and the peak-like structure has the function of converging light, so that the brightness of the display module in viewing at the front view angle can be enhanced.
For example,
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For example, in an example, the first adhesive 106, the second adhesive 107 and the third adhesive 108 each is an optical adhesive material with haze, and a range of the haze is from about 50% to 95%.
For example, in an example, as illustrated in
For example, in an example, the function of the haze adjustment layer 1031b is to block light, to increase the overall haze of the display panel 101.
It should be noted that, haze is the percentage of transmitted light intensity that deviates from the incident light by more than 2.5° to the total transmitted light intensity. The higher the haze, the lower the gloss and the transparency of the film, especially the lower of the imaging degree. A parallel beam of light from a standard “c” light source vertically illuminates to a transparent film or a translucent film, a sheet or a plate. Due to the scattering inside the material and on the surface of the material, haze is the percentage of the scattered light flux Td that deviates from the incident direction by more than 2.5° and the transmitted light flux T2 that passes through the material.
For example, in an example, the haze adjustment layer 1031b is made of polyethylene terephthalate, and the surface of the haze adjustment layer 1031b includes diffusion particles with an average particle diameter of 3 μm to 50 μm. For example, the material of the diffusion particles includes transparent particles such as silicon dioxide and titanium dioxide. The average particle diameter of the diffusion particles is 3 μm, 5 μm, 10 μm, 15 μm, 20 μm, 25 μm, 30 μm, 35 μm, 40 μm, 45 μm or 50 μm, and so on, which is not limited by the embodiments of the present disclosure.
For example, in an example, as illustrated in
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For example, in an example, a thickness of the fourth adhesive 110 in a direction perpendicular to the main surface of the display panel 101 is from 0.2 mm to 0.5 mm. For example, the thickness of the fourth adhesive 110 is 0.2 mm, 0.3 mm, 0.4 mm, or 0.5 mm. A length of the fourth adhesive 110 in parallel to the main surface of the display panel 101 is from 0.5 mm to 1 mm. For example, the length of the fourth adhesive 110 is 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm, 0.9 mm or 1 mm.
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For example, in an example, the light emitting unit 120 can be arranged on the first sub-back plate 115 by means of double-sided adhesive connection or screw fixed connection etc., which is not limited by embodiments of the present disclosure.
For example, the back plate 111 further includes a second sub-back plate 114 in parallel to or substantially in parallel to an extension direction of the middle frame 104. and the second sub-back plate 114 is a side plate. In an example, the middle frame 104 and the second sub-back plate 114 can be connected by a connection part (not illustrated in figures). The connection part can a combination of a bolt and a screw or can be snap-in connection.
For example, in an example, as illustrated in
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For example, a width of the middle frame 104 close to the surface of the display panel 101 is from 0.2 mm to 0.5 mm. The width is 0.2 mm, 0.3 mm, 0.4 mm, or 0.5 mm. In combination with
For example, as illustrated in
For example, in an example, as illustrated in
For example, in an example, the reflection film 122 is connected to the first sub-back plate 115 by the double-sided adhesive. The light source structure 112 is provided in the interval region 123 by means of the double-sided adhesive or the screw fixing.
For example, the material of the back plate 111 is either electroplated galvanized steel sheet or hot-dip galvanized steel sheet. The main function of the back plate 111 is to fix the light source structure, the middle frame 104 and other structures, so as to have a function of supporting the whole display module 100.
For example, other structures of the display module 100 can be found in the relevant descriptions of the conventional display module, which will not be repeated herein.
For example,
For example, the first adhesive 119 is a heat curing adhesive or a photosensitive adhesive. The photosensitive adhesive is UV curing adhesive, which is a type of adhesive that must be cured by ultraviolet light radiation, and it can be used as an adhesive.
For example, as illustrated in
For example, the first polarizer 118 and the second polarizer 124 can also be reflective polarizers, the first polarizer 118 selectively reflects the polarization light of the display module, so that the obtained light is not absorbed by the first polarizer 118 to improve the utilization of full-view light and increase the brightness of the display module by 30% to 40%.
At least one embodiment of the present disclosure further provides a display device. For example,
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For example, in a first implementation mode, a process of the quantum dot composite film 103 forming on the main surface of the liquid crystal cell 102 includes: attaching the quantum dot film layer roll and the first polarizer roll to form a composite material roll; cutting the composite material roll to form a composite material sheet, attaching the composite material sheet to the second substrate, cutting the edges of the composite material sheet by laser, and connecting the composite material sheet with a chip on film and a circuit board, and finally forming a product by adhering of the quantum dot composite film and the liquid crystal cell.
The above first implementation mode is just applicable to the solution of the composite film not using the diffusion film. A main advantage of the above solution is that the roll is adhered and then the roll is cut to form a sheet, and the production efficiency is high. In a case that the composite film using the diffusion film, a length direction of the roll of the diffusion film is a direction of light transmission axis, and a length direction of the roll of the first polarizer is a direction of light absorption axis. The roll of the diffusion film and the roll of the first polarizer are adhered, and since the direction of the light transmission axis of the diffusion film is different from the direction of the light transmission axis of the first polarizer, the composite material formed by adhering the diffusion film and the first polarizer may not transmit light, that is, the image of the display module is always in a dark state.
In the above first implementation mode, a size of the composite material sheet is larger than a profile size of the liquid crystal cell. When the composite material sheet is adhered to the liquid crystal cell, the center or the edge of the liquid crystal cell is selected to be positioned. The composite material sheet and the liquid crystal cell are adhered and then are cut by a laser device, so that the size of the composite material sheet finally produced is slightly less than the size of the liquid crystal cell, and a distance between the edge of the composite material sheet and the edge of the liquid crystal cell is within 0.2 mm. If the distance is too large, it will cause that the edge of the composite material sheet is too close to the display region, and will cause poor image quality of the display modules such as bright edges of the composite material sheet. If the edge of the composite material sheet is beyond the edge of the liquid crystal cell, it will cause the edge of the chip on film contacts the edge of the composite material sheet after bonding the chip on film, which is prone to scratching the chip on film, thereby affecting the reliability of the display module.
For example, in a second implementation mode, the process of forming the quantum dot composite film 103 on the main surface of the liquid crystal cell 102 includes: adhering the quantum dot film layer sheet and the first polarizer sheet, to form composite material sheet; cutting the composite material sheet, and then adhering the composite material sheet and the second substrate, cutting an edge of the composite material sheet by laser and connecting the composite material sheet with the chip on film and the circuit board, and finally forming the product of adhering the quantum dot composite film and the liquid crystal cell.
The above second implementation mode is applicable to a solution having composite film of the diffusion film, or applicable to a case of the quantum dot film layer roll not matching the first polarizer roll in size and poor yield of composite material sheet. The solution has wide applicability, but the production efficiency of adhering the quantum dot film layer sheet and the first polarizer sheet and then cutting is not higher than the efficiency of the above solution of adhering the quantum dot film layer roll and the first polarizer roll directly.
The main difference between the second implementation mode and the first implementation mode is the first two processes, that is, the adhering method and the cutting method of the composite film and the second polarizer. The process of the second implementation mode is as follows: cutting the composite film with a diffusion film into a sheet, cutting the second polarizer into a sheet, and rotating the second polarizer or the composite film with the diffusion film by 90 degrees (that is, ensuring the transmission axis of the diffusion film and the transmission axis of the second polarization are consistent) and then adhering the composite film sheet with the diffusion film and the second polarizer sheet, and then, the bonding structure of the composite film sheet with the diffusion film and the second polarizer sheet is cut by using a knife mold or laser equipment, for example, according to the cutting accuracy requirements, selecting the knife mold or the laser cutting method. Generally, the laser cutting precision is high, up to ±0.1 mm range.
For example, the process of forming the final display panel by the second implementation mode includes: cell-assembling the first substrate and the second substrate, forming the first polarizer and the second polarizer on the outer surfaces of the first base substrate and the second substrate respectively, adhering the composite film sheet and the second polarizer, and then cutting the edge of the composite material sheet by laser, connecting the composite material sheet with the chip on film and the circuit board respectively, and finally forming the product of adhering the quantum dot composite film and the liquid crystal cell.
The above second implementation mode is applicable to the solution of the composite films with the diffusion film. The main advantage of the second implementation mode is that after manufacturing the liquid crystal cell, the first polarizer, and the second polarizer, adhering the composite film directly without the need for separately manufacturing the composite material of the composite film and second polarizer, thereby simplifying the overall adhering process and improving the product yield.
For example, the display device includes any one of the above display modules, and the display device in the embodiments of the present disclosure can be: a display, an OLED panel, an OLED TV, an electronic paper, a mobile phone, a tablet computer, a laptop computer, a digital photo frame, a navigation and other products or components having a display function.
The display device provided by the embodiments of the present disclosure has the same technical features and working principle as the aforementioned display modules, which will not be repeated in the embodiments of the present disclosure.
The display module and the display device provided by at least one embodiment of the present disclosure have at least one beneficial technical effect as follows.
(1) In the display module provided by at least one embodiment of the present disclosure, an edge of the quantum dot composite film is provided with a sealing structure, and the sealing structure can prevent the water vapor from entering the quantum dot composite film, to reduce the risk of adverse problems such as module image bluing produced by an edge failure of the quantum dot composite film, which can avoid reducing the quality of the display module image, and will not affect the color gamut of the display panel.
In the display module provided by at least one embodiment of the present disclosure, the multiple-layer structure that a plurality of layers are stacked and the quantum dot film layer included in the function layer can be directly adhered to the liquid crystal cell as a whole, so that the complexity of the assembly process can be reduced, to improve the assembly efficiency of the display module, so as to save work time of the product line.
The following statements should be noted:
(1) The accompanying drawings involve only the structure(s) in connection with the embodiment(s) of the present disclosure, and other structure(s) can be referred to common design(s).
(2) For clarity, in the drawings used to describe the embodiments of the present disclosure, the thickness of the layers or regions is enlarged or reduced, that is these drawings are not drawn to actual proportions.
(3) In case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
What have been described above are only exemplary embodiments of the present disclosure and are not intended to limit the scope of protection of the present disclosure, and the protection scope of the present disclosure should be subject to the protection scope of the claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202210458141.2 | Apr 2022 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2023/090886 | 4/26/2023 | WO |