Products are packaged for a variety of retail and commercial purposes, such as for example, for storage, transportation, and display. One type of package known in the art is display card and blister packaging. This type of packaging is used for many products, including, for example, padlocks, such as key operated padlocks and combination padlocks. Conventional packaging typically encapsulates or surrounds the entire product and is sealed closed to prevent removal of the product, for example, to inhibit or deter theft of the product from a retail location. However, this type of packaging, designed to prevent removal of the product from the packaging at the store, may also make it difficult or time consuming for a consumer to remove the product from the packaging after purchase. Also, with most or all of the product encapsulated by this conventional packaging, pre-purchase inspection of the product by a consumer may be inhibited, as a potential buyer may be unable to see or feel many or most of the surfaces of the product.
The present application describes display packages for items having a loop portion (e.g., a padlock with a shackle) secured to the display package, with the display package securely retaining an accessory (e.g., a padlock key) while the item is secured to the display package.
Accordingly, in an exemplary embodiment, a padlock, a key for unlocking the padlock, and a padlock display package are provided in combination. The padlock includes a shackle lockable with a lock body. The padlock display package includes a base member having a front side and a back side, a shackle retaining member extending from the front side of the base member, and a key retainer secured to the base member. The locked shackle of the padlock is positioned around at least a portion of the shackle retaining member to secure the padlock to the display package. The key retainer includes a cavity receiving at least a portion of the key therein, and the padlock prevents removal of the key from the key retainer.
According to another exemplary embodiment, a method is provided for displaying a padlock having a shackle releasable from a lock body by a key. In the exemplary method, a display package is provided having a base member with a shackle retaining member extending from a front side of the base member. At least a portion of the key is retained in a cavity of a key retainer disposed on the base member. The locked shackle of the padlock is positioned around at least a portion of the shackle retaining member such that the padlock is secured to the display package, with the padlock preventing removal of the key from the key retainer.
Further features and advantages of the invention will become apparent from the following detailed description made with reference to the accompanying drawings, wherein:
This Detailed Description merely describes exemplary embodiments and is not intended to limit the scope of the claims in any way. Indeed, the invention as claimed is broader than and unlimited by the exemplary embodiments, and the terms used in the claims have their full ordinary meaning. For example, while the specific embodiments described herein are mechanical key operated padlocks, the features of the present application may additionally or alternatively be applied to other types of padlocks, including, for example, single or multiple dial combination padlocks and electronically operated padlocks, such as remote operated padlocks (e.g., by an RFID, infrared, audible, or vibratory signal transmitter), or display packages used with other items having loop portions, including, for example, cable locks, wrist watches and carabiners.
As described in the present application, a display package may be configured to securely retain one or more items for display while increasing the areas of the item that may be touched or grasped by a user, such as a potential purchaser, and/or reducing the amount of packaging materials that must be cut, torn, or otherwise separated in order to access the packaged item. In one such embodiment, a display package for an item may include a retaining member for engaging or receiving a loop portion of the item, such as a strap, band, cable, link, or shackle, to secure the item to the package. For example, a retaining member of a display package may include a hasp extending from a front side of a base member (e.g., a card or substrate) of the package defining a slot for receiving a loop portion through the slot, to secure the item to the package. In an exemplary embodiment, a padlock display package includes a card having a front side and a back side and a hasp extending from the front side of the card to define a slot. The padlock is attachable to the display package by inserting the padlock's shackle through the slot and locking the shackle with the lock body. Exemplary padlock display packages including a padlock retaining hasp are described in U.S. Pat. Nos. 7,516,843; 7,708,140; 7,743,917; and 7,905,351, the entire disclosures of each of which are incorporated herein by reference.
When packaging a padlock or other such item, it may be desirable to retain one or more accessories with the packaging, such as, for example, one or more keys for unlocking the padlock. According to an exemplary aspect of the present application, a key may be secured with a padlock display package in such a way that access to, removal of, and/or use of the key is prevented or impeded while the locked padlock is secured with a retaining member (e.g., a hasp or post with which the padlock shackle is engaged) on the display package. In one exemplary embodiment, the key is receivable or at least partially retained within a cavity of a key retainer disposed on a base member or display card (e.g., integral to or assembled with a base member or card of the display package). In some exemplary embodiments, such an arrangement may eliminate the use of ties or other fasteners to secure the key to the display package, which may reduce packaging time and/or costs, and may reduce the risks of the key being separated from the package (e.g., due to damage to the packaging or fastener during packing or shipping).
In one embodiment, a hasp portion of a display package, having a slot or passage through which a padlock shackle is secured to retain the padlock on the display package, further defines a key retainer including a cavity within which at least a portion of one or more keys (e.g., the key head) may be retained. When the key is received in the cavity of the key retainer, insertion of the padlock shackle through the hasp slot blocks withdrawal of the key from the cavity. While a padlock retaining hasp may include many different structures for defining a key retainer, in an exemplary embodiment, as shown in
In some embodiments, the padlock display package may be provided with additional padlock retaining features. For example, the display package may include one or more padlock retaining features that limit side-to-side or outward swinging movement of the padlock on the display package, for example, by engaging side or front portions of the shackle or lock body. In one such embodiment, as shown in
In other embodiments, padlock retaining projections may be aligned with the hasp portion, for example, to accommodate a shorter shackle.
As another example, a display package may additionally or alternatively be provided with outer padlock retaining projections that engage outer surfaces of the shackle legs to limit side-to-side swinging movement of the padlock.
Different display packages may be provided for use with different sized padlocks, for example, with different sized or dimensioned hasps and padlock retaining features. In one embodiment, a padlock display package may be provided with a first hasp and first set of padlock retaining features disposed on a first side of a base member and sized for retaining a first padlock, and a second hasp and second set of padlock retaining features disposed on a second side of the base member and sized for retaining a second padlock.
Also, while the display package may be provided as an integral one-piece component (e.g., an injection-molded component), in another embodiment, the shackle retaining member and key retainer may be provided as a separate component for assembly with a base member (for example, to provide a plastic hasp and key retainer on a cardboard display card).
In still other embodiments, a padlock packaging insert may additionally include integral padlock positioning projections extending from the sides of the hasp and engaging rear surfaces of the shackle to position the padlock on the card.
The exemplary insert 1410 of
To attach a padlock and key to one of the exemplary display packages of
Besides hasps, other types of shackle retaining features may be utilized to secure a padlock to a display package and to provide a key retainer for securely retaining a key when the padlock is assembled with the display package. For example, a display package may be provided with a post or hook around which a padlock shackle may be secured, such that access to a cavity defined by the post or hook is blocked when the padlock shackle is secured around the post or hook.
According to another aspect of the present application, a display package may be provided with a key retainer that is assembled with a shackle retaining member, such that when the padlock is secured to the display package, the padlock prevents disassembly of the key retainer from the shackle retaining member, with removal of the key from the key retainer being prevented when the key retainer is assembled with the shackle retaining member.
In another embodiment, a separate key retainer for assembly with a shackle retaining member may be operable or moveable between a closed position enclosing at least a portion of the key (e.g., the key head) within a cavity, and an open position permitting withdrawal of the key (or key portion) from the cavity. When the key retainer is assembled with the shackle retaining member and the padlock is secured to the display package (e.g., by engaging the locked shackle with the shackle retaining member), the key retainer is secured to the shackle retaining member in the closed position.
In an exemplary process of packaging a padlock and key with an exemplary display package using the key retainer of
Still other features may be implemented with the display packages of the present application, at least some of which are described in the above incorporated U.S. Pat. Nos. 7,516,843; 7,708,140; 7,743,917; and 7,905,351. For example, a display package with an attached item may be configured to be displayed either by placement on a shelf or platform or by hanging from a rack or hook. Where the attached item is a free standing item (such as, for example, a padlock with a flat bottom surface), the display card may be sized such that a bottom surface of the item extends below the bottom of the card, such that the bottom surface may be directly supported by the shelf or platform. The display card may also include a cut-out portion that aligns with a portion of the attached item (for example, the lock body of a padlock) to allow the attached item to extend beyond the back side of the display card. This may allow for improved visibility and access to the rear facing surfaces of the attached item. Further, in one embodiment, the display package may be configured such that the display card is maintained in an angled (non-parallel) vertical orientation with respect to the item, for example, to aid in visibility of indicia or other markings on the front side of the display card when the display package and item are placed on a shelf below eye level. To hang the display package from a rack or hook (not shown), the display card may further define a punch hole or other such opening. The hole may be positioned on the card to align with the item to be attached to the display package, which may be offset from the center of the card, such that the display package with attached item will hang in a straight (non-crooked) orientation.
In other embodiments, a display package may be configured to retain and display multiple items, such as, for example, multiple padlocks. While many different configurations may be used to retain multiple items, in one embodiment, a display package may be provided with multiple hasps, wherein each hasp is configured to retain one item.
While various inventive aspects, concepts and features of the inventions may be described and illustrated herein as embodied in combination in the exemplary embodiments, these various aspects, concepts and features may be used in many alternative embodiments, either individually or in various combinations and sub-combinations thereof. Unless expressly excluded herein all such combinations and sub-combinations are intended to be within the scope of the present inventions. Still further, while various alternative embodiments as to the various aspects, concepts and features of the inventions—such as alternative materials, structures, configurations, methods, circuits, devices and components, software, hardware, control logic, alternatives as to form, fit and function, and so on—may be described herein, such descriptions are not intended to be a complete or exhaustive list of available alternative embodiments, whether presently known or later developed. Those skilled in the art may readily adopt one or more of the inventive aspects, concepts or features into additional embodiments and uses within the scope of the present inventions even if such embodiments are not expressly disclosed herein. Additionally, even though some features, concepts or aspects of the inventions may be described herein as being a preferred arrangement or method, such description is not intended to suggest that such feature is required or necessary unless expressly so stated. Still further, exemplary or representative values and ranges may be included to assist in understanding the present disclosure; however, such values and ranges are not to be construed in a limiting sense and are intended to be critical values or ranges only if so expressly stated. Moreover, while various aspects, features and concepts may be expressly identified herein as being inventive or forming part of an invention, such identification is not intended to be exclusive, but rather there may be inventive aspects, concepts and features that are fully described herein without being expressly identified as such or as part of a specific invention, the inventions instead being set forth in the appended claims. Descriptions of exemplary methods or processes are not limited to inclusion of all steps as being required in all cases, nor is the order that the steps are presented to be construed as required or necessary unless expressly so stated.
This application claims priority to and the benefit of U.S. Provisional Patent Application Ser. No. 61/935,916, entitled “DISPLAY PACKAGE” and filed Feb. 5, 2014, the entire disclosure of which is incorporated herein by reference.
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Number | Date | Country | |
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20150217918 A1 | Aug 2015 | US |
Number | Date | Country | |
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61935916 | Feb 2014 | US |