The Specification discloses a technique relating to a display panel and a display device.
A display panel is known that includes electro-optical substances (e.g., liquid crystals) between a pair of substrates facing each other. This display panel displays an image by changing the state of light transmission through application of an electric field to the electro-optical substances. Such a display panel in which an electrode for field application is mounted on only one of the substrates easily exhibits charge-up when the other substrate without an electrode is applied with static electricity from outside the display panel. Accordingly, a conductive shield film is provided on the outer surface of the substrate without an electrode and is brought into electrical connection with a ground provided on the electrode-mounted substrate, thus reducing effects of static electricity and of other things. Unfortunately, the substrate without an electrode is provided with a light-blocking film that is typically conductive. In addition, when the potential of the conductive shield film and the potential of the ground transmit into an image display area, an unintended electric field is generated, thus causing faulty display in some cases.
For instance, Japanese Patent Application Laid-Open No. 2011-22182 below discloses a liquid-crystal display that includes a pair of substrates facing each other via a liquid-crystal layer. One of the substrates is provided with no electrodes. Disposed on the outer surface of this electrode-free substrate is a conductive film connected to a ground via a conductive connector. The liquid-crystal display also includes a light-blocking film on the electrode-free substrate. The light-blocking film has a cutout at a site where the connector is disposed. The cutout is wider than the connector is. The light-blocking film also has an insulating-resin protrusion extending along the cutout. In this configuration, providing a cutout in the light-blocking film, at the site where the connector is disposed moves an end surface of the light-blocking film backward from a side edge of the substrate. Furthermore, providing a protrusion at the side edge of the substrate in such manner that the protrusion faces the end surface of the light-blocking film prevents contact between the connector and the light-blocking film. Such a configuration, which requires a cutout and protrusion to be provided individually, unfortunately involves a complicated structure and complicated manufacturing process steps. In addition, there is a possibility of light leakage from the cutout of the light-blocking film.
To solve the above problems, it is an object of the technique in the Specification to reduce an unintended electric field generated in a display area and to prevent an occurrence of faulty display, using a simple configuration.
(1) A preferred embodiment of the technique disclosed in the Specification provides a display panel that includes first and second substrates facing each other, and an electro-optical substance disposed between the first and second substrates. The display panel is sectioned into a display area where an image is displayed, and a non-display area where an image is not displayed. The first substrate includes a light-blocking film disposed in the display area and the non-display area, and is adjacent to the electro-optical substance. The light-blocking film is conductive and impervious to light. The first substrate also includes a conductive film that is remote from the electro-optical substance. The conductive film is conductive. The display panel includes a ground disposed outside the first substrate. The ground is kept at a ground potential. The conductive film and the ground are connected together by a connector that is conductive and extends over a side edge of the first substrate located in the non-display area. The light-blocking film includes a main light-blocking film including an intra-display-area light-blocking portion disposed in the display area, and an isolated light-blocking film disposed in the non-display area including a portion of the side edge adjacent to where the connector is disposed. The isolated light-blocking film is electrically isolated from the main light-blocking film.
(2) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to Configuration (1), such that the second substrate includes a pair of electrodes for applying an electric field to the electro-optical substance, and includes the ground.
(3) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to Configuration (1) or (2), such that the first substrate includes an insulating blockage film that is insulating. The insulating blockage film extends continuously from a surface of the isolated light-blocking film adjacent to the electro-optical substance to a surface of the main light-blocking film adjacent to the electro-optical substance.
(4) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to Configuration (3), such that the first substrate includes an insulating protective film that is insulating. The insulating protective film is disposed on a surface of the intra-display-area light-blocking portion adjacent to the electro-optical substance, and such that the insulating blockage film is contiguous to the insulating protective film.
(5) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to any of Configurations (1) to (4), such that the isolated light-blocking film extends along the entire length of the side edge of the first substrate.
(6) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to any of Configurations (1) to (5), such that the connector is impervious to light, and covers an area located between the isolated light-blocking film and the main light-blocking film in plan view.
(7) The display panel according to a preferred embodiment of the technique disclosed in the Specification is configured, in addition to any of Configurations (1) to (6), such that the connector is composed of a conductive paste.
(8) A preferred embodiment of the technique disclosed in the Specification provides a display device that includes the display panel according to any of Configurations (1) to (7).
The technique in the Specification prevents, using a simple configuration, faulty display resulting from an unintended electric field generated in a display area.
A first preferred embodiment will be described with reference to
As shown in
The liquid-crystal display 1 according to the first preferred embodiment is usable in various pieces of electronic equipment (not shown), such as a laptop computer (including a tablet laptop personal computer), a mobile phone terminal (including a smartphone), a wearable terminal (including a smart watch), a mobile information terminal (including an electronic book and a PDA), a vehicle-installed information terminal (including a navigation system), and a mobile game machine. The screen size of the liquid-crystal panel 10 can be several to some ten inches large, which typically falls under a category of small size or small-to-mid size. The present technique is suitable for use particularly in a liquid-crystal display that is relatively small and inevitably includes components at small intervals. The present technique is nevertheless usable in a display device as well whose screen size falls under a category of mid-size or large-size (or super-large-size) of several ten inches or more.
The liquid-crystal panel 10 displays an image on its front surface, which is herein an image display surface 10A. Although the liquid-crystal panel 10 can have any well-known configuration, the present technique is suitable for use particularly in a liquid-crystal panel in transverse-field mode (such as an in-planer switching mode or IPS mode for short, and a fringe-field switching mode or FFS mode for short) where an electric field substantially parallel to a substrate surface is applied. The liquid-crystal panel 10 in this preferred embodiment operates in FFS mode by way of example only.
As shown in
The substrate 20 is also referred to as a CF substrate 20 (i.e., a counter substrate, which is an example of a first substrate) that is disposed on the front side of the liquid-crystal display 1. The substrate 30 is also referred to as an array substrate 30 (i.e., an active matrix substrate, TFT substrate, or element substrate, which is an example of a second substrate) that is disposed on the back side of the liquid-crystal display 1. As shown in
As shown in
As shown in
As shown in
The above structures are composed of various films laminated on the transparent substrate 31. For instance, these structures are composed of a predetermined pattern of lamination formed through known photolithography; That is, a first metal film (i.e., a gate metal film), a gate insulating film (i.e., an insulating film) a semiconductor film, a second metal film (i.e., a source metal film), a first interlayer insulating film, an organic insulating film, a first transparent electrode film, the second interlayer insulating film 34, a second transparent electrode film, and the alignment film 38 are laminated in this order from the lower part of the lamination (from the transparent substrate 31). The first and second metal films each can be composed of a monolayer film made of a single kind of metal material selected from among, for instance, copper, titanium, aluminum, molybdenum, and tungsten; alternatively, these metal films each can be composed of a laminated film made of different kinds of metal material selected from among the foregoing materials; alternatively, these metal films each can be composed of an alloy of the foregoing materials. The first metal film constitutes the gate wires or other things, and the second metal film constitutes the source wires and other things. The semiconductor film can be composed of a silicon semiconductor, such as an amorphous silicon semiconductor, or can be composed of an oxide semiconductor, such as an indium-gallium-zinc-oxide (IGZO) semiconductor. The semiconductor film constitutes the channel areas of the TFTs 32. The first and second transparent electrode films each can be made of indium tin oxide (ITO) or zinc oxide (ZnO). The first transparent electrode film constitutes the common electrodes 35, and the second transparent electrode film constitutes the pixel electrodes 33. The gate insulating film, the first interlayer insulating film, and the second interlayer insulating film 34, all of which are disposed between the foregoing films, each can be made of an inorganic material, such as silicon nitride (SiNx) or silicon oxide (SiO2).
As shown in
The above structures are composed of various films laminated on the transparent substrate 21. For instance, these structures are composed of a predetermined pattern of lamination formed through known photolithography; That is, a light-blocking film 50, which is a black matrix (c.f.,
In the liquid-crystal panel 10 having the substrates 20 and 30 as described above, a set of three colored films of R, G, and B of the color filters 22, and of three pixel electrodes 33 facing the colored films constitute a single display pixel, which is a display unit. Each display pixel consists of a red pixel having the color filter 22 of R, a green pixel having the color filter 22 of G, and a blue pixel having the color filter 22 of B. The display pixels having these colors are repeatedly arranged on the surface of the liquid-crystal panel 10 in parallel in lows (i.e., in the X-axis direction), thus constituting a group of display pixels. Further, multiple groups of display pixels are arranged in parallel in columns (i.e., in the Y-axis direction).
The following outlines the operation of the liquid-crystal panel 10. In the liquid-crystal panel 10 having the aforementioned configuration, each TFT 32 controls potential supply to the pixel electrode 33 when driven based on various signals supplied individually to the gate and source wires of the array substrate 30. Controlling the potential applied to the pixel electrode 33 can generate a predetermined potential difference between the pixel electrode 33 and the common electrode 35. When the potential difference is generated between the pixel electrode 33 and the common electrode 35, a fringe electric field (or oblique electric field) containing a component in the direction of the normal to the surface of the array substrate 30, as well as a horizontal electric field parallel to the surface of the array substrate 30, is applied to the liquid-crystal layer 40 via the slits of the pixel electrode 33. Controlling this electric field timely changes the alignment state of the liquid-crystal molecules within the liquid-crystal layer 40.
As earlier described, the polarizer plates 29 and 39, which selectively let only light vibrating in a particular direction pass therethrough, are respectively attached on the outer surface of the substrate 20 and the outer surface of the substrate 30. Light that is emitted from the backlight, passes through the polarizer plate 39 on the back side, and enters the liquid-crystal layer 40 propagates forward (i.e., in the Z-axis direction) through the liquid-crystal layer 40 while changing the state of polarization in accordance with the alignment state of the liquid-crystal molecules, and only light capable of passing through the polarizer plate 29 on the front side goes out as display light. As earlier described, controlling the electric field, applied to the liquid-crystal layer 40 to change the alignment state of the liquid-crystal molecules, changes the transmittance of light that passes through the liquid-crystal panel 10, thus displaying an image on the front surface of the liquid-crystal panel 10, that is, on the image display surface 10A.
As described above, the liquid-crystal panel 10 according to this preferred embodiment operates in FFS mode, which is a kind of transverse-field mode. The liquid-crystal panel 10 is configured such that the pixel electrodes 33 and the common electrodes 35, both of which are used for applying an electric field to the liquid-crystal layer 40, are disposed on the array substrate 30. The liquid-crystal display 10 is also configured such that no electrodes are disposed on the CF substrate 20. The CF substrate 20 is hence more likely to exhibit charge-up resulting from static electricity built up on its surface than the array substrate 30 is. When a vertical electric field occurs resulting from such a noise, an unintended electric field is applied to the liquid-crystal layer 40, thus possibly causing faulty display. Furthermore, when the liquid-crystal panel 10 has inside a touch panel pattern (which means the liquid-crystal panel 10 has an in-cell touch panel) so as to have multiple functions, a touch signal is affected by a noise outside the liquid-crystal panel 10, to slow down, thereby possibly causing a failure to perform the touch-panel function properly, such as a decrease in touch sensitivity.
Accordingly, the CF substrate 20 according to this preferred embodiment includes, as shown in
The light-blocking film 50, which is disposed on the CF substrate 20 and stops light from transmission, contains carbon black and a metal material as earlier described, and is thus conductive. The light-blocking film 50 extends not only in the display area AA, but also in the non-display area NAA. The light-blocking film 50 in the display area AA corresponds to the aforementioned inter-pixel light-blocking portion 51A. The inter-pixel light-blocking portions 51A are disposed between the display pixels in the form of a lattice, as shown in
As shown in
This comparative liquid-crystal panel 110 has a frame-shaped light-blocking portion 151B extending continuously from the lattice-shaped inter-pixel light-blocking portion 51A so as to continuously cover all across a part of the non-display area NAA in which the array substrate 30 and a CF substrate 120 are superposed on each other. That is, the light-blocking film 150 is a single continuous film in its entirety extending from the display area AA to the non-display area NAA. The frame-shaped light-blocking portion 151B, which is close to the silver paste 17, and the inter-pixel light-blocking portion 51A are accordingly electrically connected together as shown in
In contrast, the liquid-crystal panel 10 according to this preferred embodiment is configured, as shown in
As shown in
As described above, the liquid-crystal panel 10 (which is an example of a display panel) according to the first preferred embodiment includes the following: the CF substrate 20 (which is an example of a first substrate) and the array substrate 30 (which is an example of a second substrate) facing each other and the liquid-crystal layer 40 that is disposed between the CF substrate 20 and the array substrate 30, and is made of a liquid-crystal material (which is an example of an electro-optical substance). The liquid-crystal panel 10 is sectioned into a display area where an image is displayed, and a non-display area where an image is not displayed. The CF substrate 20 includes the light-blocking film 50 that is disposed in the display area AA and the non-display NAA, and is adjacent to the liquid-crystal layer 40. The light-blocking film 50 is conductive and impervious to light. The CF substrate 20 also includes the conductive film 60 that is remote from the liquid-crystal layer 40 and is conductive. The display panel 10 includes the ground 16 that is disposed outside the CF substrate 20 and is kept at a ground potential. The conductive film 60 and the ground 16 are connected together by the silver paste 17 (which is an example of a connector) that is conductive and extends over the right side edge 20A (which is an example of a side edge) of the CF substrate 20 disposed in the non-display area NAA. The light-blocking film 50 includes the main light-blocking film 51A including the inter-pixel light-blocking portion 51A (which is an example of an intra-display-area light-blocking portion) disposed in the display area AA. The light-blocking film 50 also includes the isolated light-blocking film 52 disposed in the non-display area NAA including a portion of the right side edge 20A adjacent to where the silver paste 17 is disposed. The isolated light-blocking film 52 is electrically isolated from the main light-blocking film 51A.
The aforementioned configuration enables the potentials of the conductive film 60 (which is used for shielding) and ground 16 to be less likely to transmit into the display area AA, using a simple configuration where the isolated light-blocking film 52 is isolated from the main light-blocking film 51. That is, since the isolated light-blocking film 52 near the silver paste 17 is disposed in the non-display area NAA and is insulated from the main light-blocking film 51 including the inter-pixel light-blocking portion 51A within the display area AA, the potentials of the conductive film 60 and ground 16 do not transmit into the display area AA even when the isolated light-blocking film 52 near the silver paste 17 comes into contact with the silver paste 17. Further, the isolated light-blocking film 52 is closer to the right side edge 20A than the main light-blocking film 51 including the inter-pixel light-blocking portion 51A is. This prevents the silver paste 17 from contact to the end surface of the main light-blocking film 51 and other things. As a result, such a simple configuration enables the potentials of the conductive film 60 (which is used for shielding) and ground 16 to be less likely to transmit into the display area AA, thereby preventing an occurrence of faulty display. Here is a comparison between the above configuration and a configuration of forming a cutout in an appropriate location of a light-blocking film and further forming a protrusion, to prevent contact between the light-blocking film and a connector. In the above configuration, part of the light-blocking film 50, conventionally provided integrally, is isolated. The above configuration is thus significantly simple and does not complicate the manufacturing process steps. In addition, the isolated light-blocking film 52 is placed also near the silver paste 17, thus reducing light leakage at this site.
The liquid-crystal panel 10 according to this preferred embodiment is configured such that the second substrate includes a pair of electrodes for applying an electric field to the electro-optical substance, and the ground. The liquid-crystal panel 10 having the above configuration includes a pair of substrates 33 and 35 that are disposed on the array substrate 30 and are used for applying an electric field to the electro-optical substance. The liquid-crystal panel 10 is configured such that the CF substrate 20 has no electrode. Hence, the liquid-crystal panel 10 easily exhibits charge-up. To address this problem, the CF substrate 20 is provided with the conductive film 60 for shielding. The present technique is useful particularly for such a transverse-field display panel. Moreover, the ground 16 can be composed of a conductive film composed of a predetermined pattern of laminated layers on the array substrate 30.
The liquid-crystal panel 10 according to this preferred embodiment includes the overcoat film 23 that is disposed on the CF substrate 20 to extend continuously from a surface of the isolated light-blocking film 52 adjacent to the liquid-crystal layer 40 to a surface of the main light-blocking film 51 adjacent to the liquid-crystal layer 40. The overcoat film 23 is insulating and serves as an insulating blockage film. In such a configuration, the isolated light-blocking film 52 and the overcoat film 23 make it difficult for the silver paste 17 to get close to the end of the main light-blocking film 51 adjacent to the right side edge. This effectively prevents contact between the main light-blocking film 51 and the silver paste 17. In an exemplary configuration where the aforementioned cutout and protrusion are used to prevent contact between the light-blocking film and the connector, the end of the light-blocking film is exposed at the back of the protrusion; in addition, depending on conditions for applying the connector and on other things, the connector can extend to the back of the protrusion to come into contact with the end of the light-blocking film. The above configuration in contrast can reduce the possibility of contact between the main light-blocking film 51 and the silver paste 17 greatly. It is noted that in the above configuration, part of the overcoat film 23 may be interposed between the main light-blocking film 51 and the isolated light-blocking film 52.
The liquid-crystal panel 10 according to this preferred embodiment is configured such that the CF substrate 20 includes the overcoat film 23 disposed on a surface of the inter-pixel light-blocking portion 51A adjacent to the liquid-crystal layer 40. The overcoat film 23 is insulating and serves as an insulating protective film. The overcoat film 23 is a single-piece film in which a portion serving as an insulating protective film in the display area AA, and a portion serving as an insulating blockage film in the non-display area NAA are contiguous. In other words, the insulating overcoat film 23 is flatly disposed on the CF substrate 20, above the light-blocking film 50 (i.e., closer to the liquid-crystal layer 40 than the light-blocking film 50) so as to cover the entire surface of the CF substrate 20. In such a configuration, a surface that extends from the isolated light-blocking film 52 to the inter-pixel light-blocking portion 51A of the main light-blocking film 51 and is adjacent to the liquid-crystal layer 40 is continuously covered with the overcoat film 23, which serves as an insulating blockage film and an insulating protective film. This regulates contact between the main light-blocking film 51 and the silver paste 17 with higher reliability. Such an overcoat film 23 that integrally includes an insulating blockage film and an insulating protective film can be formed by, for instance, forming the light-blocking film 50 with a predetermined pattern including the main light-blocking film 51 and isolated light-blocking film 52 onto one of the surfaces of the CF substrate 20, followed by forming the insulating overcoat film 23 to cover all the films. Since it is common to cover, with the overcoat film 23, the surface of the light-blocking film 50 adjacent to the liquid-crystal layer 40, the above configuration is achieved without additional process steps and other things, by only changing the pattern when the light-blocking film is formed in a conventional process step for manufacturing a CF substrate.
The liquid-crystal panel 10 according to this preferred embodiment is configured such that the silver paste 17 is a conductive paste. The present technique is particularly useful in connecting together the conductive film 60 and the ground 16 by the use of a conducive paste with which accurate adjustment of a placement range is difficult.
The liquid-crystal display 1 according to this preferred embodiment includes the foregoing liquid-crystal panel 10. Such a configuration reduces unintended electric fields in the display area AA, thereby preventing faulty display in the liquid-crystal display 1.
A second preferred embodiment will be described with reference to
In this preferred embodiment, the isolated light-blocking film 252, included in a light-blocking film 250 on a CF substrate 220, extends along the entire length of a right side edge 220A of the CF substrate 220, as shown in
As described above, the liquid-crystal panel 210 according to this preferred embodiment is configured such that the isolated light-blocking film 252 is disposed on the CF substrate 220 to extend along the entire length of the right side edge 220A. Such a configuration can further reduce the possibility that an unintended potential transmits into the display area AA. For instance, there is a case where, at the time of applying a paste substance, which is herein the silver paste 17, the paste substance scatters at any location at the right side edge 220A of the CF substrate 220 to adhere to the conductive film 60 and the light-blocking film 250. Even in this case, the potentials of the conductive film 60 and other things are less likely to transmit into the display area AA via the scattered paste substance.
A third preferred embodiment will be described with reference to
In this preferred embodiment,
As described above, the liquid-crystal panel 310 according to this preferred embodiment is configured such that the silver paste 317, used as a connector, is impervious to light, and covers the isolation band S3 (i.e., an area between the isolated light-blocking film 352 and the main light-blocking film 351) in plan view. The isolated light-blocking film 352 in this preferred embodiment is electrically isolated from the main light-blocking film 351. For this reason, providing the isolation band S3 that has no lightproof substance, between the light-blocking films 351 and 352 can cause light leakage from the isolation band S3. In the above configuration, the silver paste 317, impervious to light, covers the isolation band S3 from the front surface, thereby preventing light leakage from the isolation band S3.
The present technique disclosed in the Specification is not limited to the foregoing preferred embodiments described above using the drawings. Preferred embodiments described below for instance are also included in the technical scope of the technique.
(1) In the first or second preferred embodiment, the silver paste 17 may be applied to cover the isolation band S1 or S2.
(2) The foregoing preferred embodiments have described, by way of example only, a configuration where the conductive film and the ground are connected together at one location. For instance, multiple grounds may be provided, and the conductive film and the grounds may be connected together at multiple locations by a connector. In this case, multiple connectors may be provided to extend over different side edges of a CF substrate for instance.
(3) The foregoing preferred embodiments have described, by way of example only, an instance where the ground is disposed on the second substrate. For instance, a display panel and a casing for an illumination device installed in the display panel may be made of conductive metal or other materials, and part of the metal may be connected to a conductive film on the first substrate as a ground.
(4) The foregoing preferred embodiments have described, by way of example only, a configuration where the insulating overcoat film is flatly disposed on the entire surface of the CF substrate. An insulating blockage film that blocks the space between an isolated light-blocking film and a main light-blocking film to regulate entrance of the connector may be isolated from an insulating protective film that protects the surface of an intra-display-area light-blocking portion. At least the perimeter of the main light-blocking film is preferably covered with an insulating film.
(5) The foregoing preferred embodiments have described, by way of example only, an instance where a silver paste is used as the connector. The present technique is applicable to a configuration where not only a paste made of a conductive material other than silver, but also conductive tape is used. The connector is preferably impervious to light when used as a light-blocking member that regulates light leakage.
(6) The foregoing preferred embodiments have described a display panel that operates in FFS mode. The present technique is effectively applicable to a display panel in other transverse-field modes, such as an IPS mode, and to other types of display panel. Other than a transverse-field display panel, the present technique is also applicable to a display panel having two substrates, one of which is provided with a conductive film and a light-blocking film, and the other of which is provided with a ground. This display panel is configured such that the ground and the conductive film are electrically connected together by a conductive connector.
(7) Although the foregoing preferred embodiments have described, by way of example only, a rectangular display panel that has the rectangular display area AA, the display panel may have any shape. The present technique is also applicable to a display panel having any shape in plan view, including a circle, an ellipse, and an indefinite shape, and is applicable to a display panel that is bent or curved three-dimensionally.
(8) The display panel may or may not be provided with an illumination device. The foregoing preferred embodiments each have described, by way of example only, an instance where the present technique is applied to a liquid-crystal panel made of a liquid-crystal material, which is an electro-optical substance. The present technique is also applicable to other kinds of display panel, including an organic EL panel, a plasma display panel (PDP), an electrophoretic-display (EPD) panel, and a micro-electro-mechanical-systems (MEMS) display panel.
Number | Date | Country | |
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62858077 | Jun 2019 | US |