This application claims the benefit of priority of China Patent Application No. 202310426886.5, filed on Apr. 20, 2023, the contents of which are incorporated by reference as if fully set forth herein in their entirety.
The present disclosure relates to a field of display technologies, and in particular, to a display panel and a manufacturing method thereof and a splicing display screen.
Light-emitting diode (LED) panel (such as MICRO LED panel, or Mini LED panel) has good stability, a long service life, a low operating temperature, low power consumption, a high color saturation, a fast response, a strong contrast ratio and other advantages, and has great application prospects.
With the development of display application technology, the splicing display technology has attracted much attention. A LED splicing display screen is formed by multiple display panels. At present, the LED splicing display screen is widely used in conference centers, security monitoring, home large-screen TV and other application scenarios.
However, at present, there is a problem of light leakage at a splicing part of display panels in a LED splicing display screen, which can lead to problems of blue, yellow, bright lines at the splicing part of the display panels, thereby resulting in poor display performance of the LED splicing display screen.
An embodiment of the present disclosure provides a display panel and a manufacturing method thereof, and a splicing display screen. The present disclosure can avoid the problem of light leakage at splicing seams of the display panels of the splicing display screen, thereby eliminating blue, yellow, and bright lines displayed at the splicing seams of the display panels. At the same time, the present disclosure can avoid the phenomenon of black frame appearing at the splicing seams of the display panels of the splicing display screen, thereby improving the display effect of the splicing display screen.
In a first aspect, the embodiment of the present disclosure provides a display panel, and the display panel includes:
Specifically, the frame includes a first barrier wall and a second barrier wall sequentially stacked in a direction from the substrate to the light-emitting components, and a transmittance of the second barrier wall is greater than a transmittance of the first barrier wall.
A height of the first barrier wall is greater than a height of each of the light-emitting components.
In some embodiments, a height of the first barrier wall is greater than a height of the second barrier wall.
In some embodiments, the transmittance of the second barrier wall is less than or equal to a transmittance of the encapsulant.
In some embodiments, the encapsulant is filled in a storage space enclosed by the substrate and the frame.
In some embodiments, the encapsulant includes at least one from a group consisting of epoxy resin, silicone rubber resin, epoxy modified silicone rubber resin, silicone rubber modified epoxy resin, polyurethane, and polyvinyl acetate.
In some embodiments, the display panel further includes a base material. The base material is disposed at a side of the frame and a side of the encapsulant facing away from the substrate; and the frame and the encapsulant are connected to the base material.
In a second aspect, an embodiment of the present disclosure provides a manufacturing method of the display panel, the manufacturing method is used to manufacture the display panel mentioned above, and the manufacturing method includes:
In a third aspect, an embodiment of the present disclosure provides a manufacturing method of the display panel mentioned above, and the manufacturing method includes:
In a fourth aspect, an embodiment of the present disclosure provides a splicing display screen, and the splicing display screen includes at least two display panels, and each of the at least two display panels is the display panel mentioned above.
By setting the frame at the periphery around the light-emitting components, the display panel provided in the embodiment of the present disclosure can block a part of the light of the light-emitting components emitted towards sides of the display panel, thereby avoiding the problem of light leakage at the periphery around the display panel, avoiding the problem of light leakage at splicing seams of display panels of the splicing display screen, eliminating the blue, yellow, and bright lines that appear at splicing parts of the display panels, and improving the display effect of the splicing display screen. In addition, it can be understood that when the transmittance of the frame is low or zero, the frame appears black, which can cause the phenomenon of black frame at the splicing seams of the display panels, thereby resulting in a poor display effect of the splicing display screen. The frame of the present disclosure includes the first barrier wall and the second barrier wall. Specifically, the transmittance of the second barrier wall is greater than the transmittance of the first barrier wall. When an audience watches the splicing display screen, the audience first sees the second barrier wall, so that the transmittance of the second barrier wall is set to be relatively high, and the upper surface of the frame can be prevented from being black, so that the phenomenon that a black frame appears at splicing seams of the display panels of the splicing display screen can be avoided, and the display effect of the splicing display screen can be improved.
In order to more clearly illustrate the technical solutions in embodiments of the present disclosure, the following will briefly introduce the drawings used in the description of the embodiments.
The following will provide a clear and complete description of the technical solution in embodiments of the present disclosure in conjunction with drawings in the embodiments. Apparently, the described embodiments are only a part of the embodiments of the present disclosure, not all of them. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative work should fall within the scope of protection of the present disclosure.
Referring to
Exemplarily, each of the light-emitting components 20 can be an LED, such as a MICRO LED or a Mini LED.
Exemplarily, the light-emitting components 20 on the substrate 10 include a light-emitting component 20 that emits red light, a light-emitting component 20 that emits green light, and a light-emitting component 20 that emits blue light to form a colorful display picture.
It should be noted that in the embodiments of the present disclosure, transmittance refers to the transmittance of visible light (390 nm to 780 nm).
Exemplarily, the transmittance of the first barrier wall 51 can be 0-20%, such as 0, 0.5%, 1%, 3%, 5%, 8%, 10%, 12%, 15%, 17%, or 20%. Exemplarily, the color of the first barrier wall 51 can be black or dark to provide a better shading effect.
Exemplarily, the transmittance of the second barrier wall 52 can be 20%-60%, such as 20%, 21%, 23%, 25%, 28%, 30%, 32%, 35%, 38%, 40%, 42%, 45%, 48%, 50%, 52%, 55%, 58%, or 60%. Exemplarily, the color of the second barrier wall 52 can be a light color (such as gray), so that the color of the second barrier wall 52 can be similar to the color of the encapsulant 40, thereby avoiding the phenomenon of black frame at a position of the frame 50 of the display panel 100.
Exemplarily, the transmittance of the second barrier wall 52 can be less than or equal to the transmittance of the encapsulant 40. It can be understood that the encapsulant 40 is located above the light-emitting components 20, so that the encapsulant 40 needs to maintain a relatively high transmittance to allow the light of the light-emitting components 20 to pass through, thereby displaying a picture. However, as a part of the frame, the second barrier wall 52 is mainly configured for shading rather than transmitting light. Therefore, the second barrier wall 52 needs to maintain a relatively low transmittance to achieve the shading effect.
Exemplarily, the transmittance of the encapsulant 40 can be 70%-100%, such as 70%, 75%, 80%, 85%, 90%, 95%, or 100%. This means that the color of the encapsulant 40 can be transparent or semi-transparent.
Exemplarily, materials of the first barrier wall 51 can be a resin material and a pigment, and the color of the pigment can be black or dark, so that the first barrier wall 51 appears black or dark for the shading effect. Exemplarily, the resin material can include at least one from a group consisting of epoxy resin and silicone rubber, and the pigment can include at least one of carbon powder and iron oxide.
Exemplarily, materials of the second barrier wall 52 can be a resin material and a pigment. The pigment with a lighter color can be selected or the additive amount of the pigment is reduced, so that the second barrier wall 52 has a lighter color (such as gray), so that the color of the second barrier wall 52 is similar to the color of the encapsulant 40 to avoid the phenomenon of black frame caused by the frame 50 at edges of the display panel 100. Exemplarily, the resin material can include at least one from a group consisting of epoxy resin and silicone rubber, and the pigment can include at least one of carbon powder and iron oxide.
Exemplarily, the encapsulant 40 can include at least one from a group consisting of epoxy resin, silicone rubber resin, epoxy modified silicone rubber resin, silicone rubber modified epoxy resin, polyurethane, and polyvinyl acetate.
Referring to
By setting the frame 50 at the periphery around the light-emitting components 20, the display panel 100 provided in the embodiment of the present disclosure can block a part of the light of the light-emitting components 20 emitted towards sides of the display panel 100, thereby avoiding the problem of light leakage at the periphery around the display panel 100, avoiding the problem of light leakage at splicing seams of display panels 100 of the splicing display screen, eliminating the blue, yellow, and bright lines that appear at splicing parts of the display panels 100, and improving the display effect of the splicing display screen. In addition, it can be understood that when the transmittance of the frame 50 is low or zero, the frame 50 appears black, which can cause the phenomenon of black frame at the splicing seams of the display panels 100, thereby resulting in a poor display effect of the splicing display screen. The frame 50 of the present disclosure includes the first barrier wall 51 and the second barrier wall 52. Specifically, the transmittance of the second barrier wall 52 is greater than the transmittance of the first barrier wall 51. When an audience watches the splicing display screen, the audience first sees the second barrier wall 52, so that the transmittance of the second barrier wall 52 is set to be relatively high, and the upper surface S53 of the frame 50 can be prevented from being black, so that the phenomenon that a black frame appears at splicing seams of the display panels 100 of the splicing display screen can be avoided, and the display effect of the splicing display screen can be improved.
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Step S110, referring to
Step 120, referring to
Exemplarily, the “the frame 50 is attached to the light-emitting substrate 60” may include: using an adhesive to bond the frame 50 and the light-emitting substrate 60.
Step 130, referring to
Exemplarily, the “the encapsulant 40 is applied to the outer surfaces of the light-emitting components 20” may include: providing an encapsulated material with fluidity, applying the encapsulated material to the storage space enclosed by the substrate 10 and the frame 50, and solidifying the encapsulated material to form the encapsulant 40. In an embodiment, the encapsulated material may include at least one from a group consisting of epoxy resin, silicone rubber resin, epoxy modified silicone rubber resin, silicone rubber modified epoxy resin, polyurethane, and polyvinyl acetate.
Exemplarily, the “the encapsulant 40 is applied to the outer surfaces of the light-emitting components 20 to obtain the display panel 100” may include: referring to
Referring to
Step S210, referring to
It should be noted that the encapsulant 40 of the encapsulating film material 70 is flexible before being attached to the light-emitting substrate 60, that is, the encapsulant 40 can be deformed when an external force acts on the encapsulant 40.
Exemplarily, before the encapsulating film material 70 is attached to the light-emitting substrate 60, the encapsulant 40 of the encapsulating film material 70 can be a pressure sensitive adhesive or a semi-cured adhesive. The semi-cured adhesive can include at least one from a group consisting of epoxy resin, silicone rubber resin, epoxy modified silicone rubber resin, silicone rubber modified epoxy resin, polyurethane, and polyvinyl acetate.
Exemplarily, a material of the base material 71 can be PET.
Step S220, referring to
Exemplarily, when the encapsulant 40 of the encapsulating film material 70 is a pressure sensitive adhesive, after the encapsulating film material 70 is attached to the light-emitting substrate 60, pressure can be applied to the encapsulating film material 70 to cause deformation after the encapsulant 40 contacts the light-emitting components 20, thereby encapsulating the light-emitting components 20. Under the pressure, the bonding force of the encapsulant 40 is enhanced, which makes the connection among the encapsulant 40, the light-emitting components 20, and the substrate 10 firmer.
Exemplarily, when the encapsulant 40 of the encapsulating film material 70 is a semi-cured adhesive, after the encapsulating film material 70 is attached to the light-emitting substrate 60, pressure can be applied to the encapsulating film material 70 to cause deformation after the encapsulant 40 contacts the light-emitting components 20, thereby encapsulating the light-emitting components 20. Afterwards, the encapsulating film material 70 can be heated to fully solidify the encapsulant 40 of the encapsulating film material 70.
It can be understood that the encapsulant 40 has adhesiveness, so that the encapsulant 40 can be configured to connect with the light-emitting components 20 and the substrate 10 by using its own adhesiveness.
Exemplarily, the first barrier wall 51 can be a material with adhesiveness, so that the first barrier wall 51 can be configured to bond with the substrate 10, or an optical adhesive can be set between the first barrier wall 51 and the substrate 10 to achieve the connection between the first barrier wall 51 and the substrate 10.
Exemplarily, the “the encapsulating film material 70 is attached to the light-emitting substrate 60 to locate the frame 50 at the periphery around the light-emitting components 20 and locate the first barrier wall 51 between the second barrier wall 52 and the substrate 10. The encapsulant 40 contacts the light-emitting components 20 to make the encapsulant 40 undergo deformation to wrap the light-emitting components 20, thereby obtaining the display panel 100” can include:
Referring to
The display panel and the manufacturing method thereof and the splicing display screen provided by the embodiments of the present disclosure are described in detail above, and specific embodiments are used herein to illustrate the principles and embodiments of the present disclosure. The description of the above embodiments is only used to help understand the method and the core idea of the present disclosure. Meanwhile, for those skilled in the art, according to the concept of the present invention, there are changes in the specific embodiment and the application scope, and in summary, the content of the specification should not be interpreted as a limitation of the present disclosure.
Number | Date | Country | Kind |
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202310426886.5 | Apr 2023 | CN | national |