The present application claims priority from Japanese application JP 2005-052736 field on Feb. 28, 2005, the content of which is hereby incorporated by reference into this application.
1. Field of the Invention
This invention relates to a display panel of a display, especially to a display panel of a display equipped with electron emission elements (electron emission sources) for respective pixels, typified by the electron field emission display.
2. Description of the Related Art
JP 2004-111053 (and its counterpart USP 2004/017160) discloses a display panel (an FED panel) used for the field emission display. This FED panel has a configuration, as shown
In order to achieve enlargement of the FED, it is necessary to reduce brightness unevenness along scan lines by controlling voltage drops occurring along the scan lines. That is, in order to inhibit the voltage effect, lower resistance of the scan lines is desired.
The object of this invention is to provide a technology of achieving lower resistance of wirings in a display panel such that a plurality of wirings are formed on a substrate.
In the FED panel according to the present invention, the thickness of the scan lines that are power supply lines (electricity supplying wirings) is thickened to decrease the resistance value and control the voltage drop.
However, if the thickness of the scan line is thickened, there is a case where a failure may arise in conduction between the scan line 27 and the upper electrode 13, as designated by a symbol P in
Consequently, between the electrodes of the electron sources and the power supply lines for supplying electric power to the electrodes, the display panel according to the present invention is equipped with connecting auxiliary electrodes for establishing conduction between the electrodes and the power supply lines.
Specifically, the aspect of this invention is directed to a display panel of the field emission display, comprising electrodes of the electron sources and power supply lines for supplying electric power to the electrodes, wherein a connecting auxiliary electrode for establishing conduction between the electrode and the power supply line is provided between the electrode and the power supply line.
Hereafter, an FED (Field Emission Display) panel to which this invention was applied, and its manufacturing method will be described.
First, the FED panel of this embodiment will be described using
As shown in
As shown in
A portion where the signal line 11 intersects a scan line 27 has a structure, as shown in
The signal line 11 is made up of Al, Al alloys, or the like. In this embodiment, it is made up of an Al—Nd alloy with 2 atomic weight % of Nd doped in Al.
The first protective insulating layer 14 serves to restrict the electron emission part and prevent an electric field from concentrating to the lower electrode edge. Here, the first protective insulating layer 14 is made up of Al oxide.
If the first protective insulating layer 14 has a pinhole, the second protective insulating layer 15 serves to embed the defect and maintain insulation between the signal line 11 and the scan line 27. SiN, SiON, etc. are used as the second protective insulating layer 15.
The scan line 27 is wiring for supplying electricity to the upper electrode 13 that is an electrode of the electron source (i.e., emitter) In the case of a large-sized FED panel, the scan line 27 consists of a layer of Ag, Cu, Ni, or the like that is given a thickness of a few micrometers to lower the resistance. The scan line 27 having a thick film thickens like this can be formed by the screen printing method using Ag paste.
The upper electrode 13 is, for example, a multilayer firm with a thickness of 1-10 nm in which Ir, Pt, and Au are laminated in this order by the sputtering method.
The connecting auxiliary layer 28 serves to contact both the scan line 27 and the upper electrode 13 and establish reliable conduction between the scan line 27 and the upper electrode 13. The connecting auxiliary layer 28 is formed using Al, Al alloys, or the like by the sputtering method etc.
As described above, the scan line 27 is formed by the screen printing method or the like in order to thicken the film. The surface of the scan line 27 formed by printing is usually uneven and coarse. On the other hand, the upper electrode 13 is a very thin film as described above. Therefore, if this upper electrode 13 is intended to be layered directly on the scan line 27, there may be a case where the upper electrode 13 is not layered uniformly, resulting in nonuniformity. In such a case, it will be impossible to achieve connection between the scan line 27 and the upper electrode 13. In line of this, the connecting auxiliary layer 28 that secures conduction between the scan line 27 and the upper electrode 13 is intended to be provided between them.
Such a connecting auxiliary layer 28 can be formed using Al, Al alloys, or the like by the sputtering method. The film thickness is usually in a rage of 200-1000 nm.
The electron source (cold cathode electron source) is provided at every position where the signal line 11 intersects the scan line 27. Each electron source serves as an image element. Broadly speaking, the cold cathode electron source is divided into the field emission type electron sources including: a Spindt-type electron source, a surface-conduction-type electron-emitter (surface-conduction electron-emitter), a carbon-nanotube-type electron source, etc.; and hot electron type electron sources including anMIM (Metal-Insulator-Metal) type electron source in which metal-insulator-metal are laminated and an MIS (Metal-Insulator-Semiconductor) type electron source in which metal-insulator-semiconductor electrode are laminated. Any electron source can be used for this invention. JP10-153979, JP2004-111053 described above, etc. disclose the MIM type electron sources.
In the FED panel of this embodiment, MIM type electron sources consisting of the lower electrode (signal line) 11, the insulating layer (electron acceleration layer) 12, and the upper electrode 13 are arranged.
An operation of the MIM type electron source will be explained briefly. When a drive voltage Vd is applied between the upper electrode 13 and the lower electrode 11 so that an electric field in the electron acceleration layer 12 is set to about 1-10 MV/cm, electrons near the Fermi level in the lower electrode 11 will penetrate a barrier by the tunnel phenomenon and will be injected to the electron acceleration layer 12 to become hot electrons. Although these hot electrons are scattered in the upper electrode 13 in the electron acceleration layer 12 and lose their energies, a part of hot electrons each having energy equal to or more than a work function φ of the upper electrode 13 are emitted into a vacuum 150.
The anode substrate 100 is made up of transparent glass plate etc. A black matrix 120, a phosphor 111, and an anode electrode 114 are formed on one of the surfaces of the anode substrate 100, and the formation plane is arranged to face a wire forming surface (surface having electrical wirings) of the cathode substrate 200.
An adhesive 115 of glass flit etc. is used to seal among the frame spacer 116, the cathode substrate 200, and the anode substrate 100 so that the pressure 150 inside the substrates can be maintained to about 10−5 Pa.
When the FED panel is in an operating status, as shown in
Explanation of Manufacturing Process
Next, a manufacturing process of the above-mentioned FED panel will be explained.
Each of
First, the insulating substrate 10, such as of a glass etc., is cleaned (Step (a) of
Next, the metal film 11 for a lower electrode is deposited on the substrate 10 (see Step (b) of
After the film formation, the lower electrode 11 in the form of stripes is formed by a photolithography process and an etching process (see Steps (c) to (f) of
Next, the first protective insulating layer 14 is formed for each of the plurality of signal lines (data line) 11 (see Steps (g) to (i) of
In this process, first, a part that will become an electron emission part on the lower electrode 11 is masked with the resist film 25, and other part is selectively subjected to anodic oxidation to form the first protective insulating layer 14. In order to conduct anodic oxidation (formation of the protective insulating layer 14 composed of its oxide) on the surface of the lower electrode 11, an area that should be anodized (on which the protective insulating layer 14 should be formed) on the lower electrode 11 is soaked in an electrolytic solution and a voltage is applied between another electrode soaked in this electrolytic solution and the area in concern. This voltage is called a formation voltage. For example, if the formation voltage is set to 100 V, the first protective insulating layer 14 about 136 nm thick will be formed on the surface of the lower electrode (or a data line constituting this electrode) 11. In this embodiment, since a part of a conducting layer formed as the so-called signal line (data line) 11 is used as the lower electrode 11 of the electron source, the reference numeral 11 may designate the signal line (data line) itself or may designate the lower electrode formed in a part thereof. So, attention must be paid on this.
Next, the electron acceleration layer 12 is formed in a part that will become the electron emission part (for example, an area exposed by an opening of the first protective insulating layer 14) on the lower electrode 11 (see Steps (j) to (k) of
Next, the second protective insulating layer 15 is formed by deposition using the sputtering method etc. (see Steps (1) to (1′) of
Next, the upper bus electrode 27 that will become a power supply line of the upper electrode 13 is formed (see Steps (m) to (n) of
Since the upper bus electrode 27 functions as a scan line, its thickness is thickened in order to reduce its resistance. Any particular restriction is not imposed on a method of forming a thick film like this. For example, it can be formed by the screen printing method using Ag paste etc. (Step (m)).
It is preferable to use Ag paste that can be baked at a temperature equal to or lower than a hear-resistant temperature (e.g., allowable temperature limit) of the electron source (Step (n)). For example, in the case where an MIM electron source is provided, since heat resistance property (e.g., thermostability) of the MIM electron source is about 430° C., it is preferable to use Ag paste that can be baked at 430° C. or less.
The Ag wiring is so formed that its thickness usually falls in a range of 5-30 μm, and that its line width usually falls in a range of 100-300 μm.
The thickness may be thickened by repeating screen printing for a plurality of times.
Next, the connecting auxiliary layer 28 that is a layer for heightening the connection reliability (see Steps (o) to (s) of
As a material of the connecting auxiliary layer 28, an Al—Nd alloy can be used. As other choices, Al, Cu, Cr, Cr alloys, etc. are usable. The thickness of the connecting auxiliary layer 28 is 200-1000 nm.
In addition, as an etchant for the Al—Nd alloy etc., a mixed aqueous solution of phosphoric acid, acetic acid, and nitric acid or the like can be used to Al—Nd alloys etc.
Next, SiN etc. of the second protective insulating layer 15 is dry etched so that the opening is formed for the electron emission part (an upper part of the electron acceleration layer 12) (see Steps (t)to (x) of
Note that, if needed, the electron acceleration layer 12 is anodized again to restore damage of the electron acceleration layer 12, formed beforehand (Step (w) of
Next, film formation and film processing of the upper electrode 13 are conducted (see Steps (y) to (z) of
For the film formation method, for example, the sputter film formation method is used (Step (y)). As the upper electrode 13, for example, a multilayer film made by laminating Ir, Pt, and Au in this order can be used. The thickness is 1-10 nm. In this embodiment, it is chosen 3 nm. Then, the upper electrode 13 is separated for each scan line by a laser (Step (z)) (laser cutting). An opening of the upper electrode 13 (or conducting film to be processed to it) shown in a cross-sectional view of Step (z) of
According to these steps, the substrate (cathode substrate) 200 comprising the substrate 10 and the electron sources (display elements) formed thereon is manufactured.
Next, a process of making an FED panel (display panel) using the cathode substrate 200 manufactured as described above will be explained.
First, the anode substrate (a display side substrate) 100 is made.
A transparent glass or the like is used for a face plate 110. First, the black matrix 120 for enhancing contrast of a display is formed on the face plate 110. Specifically, a solution that is a mixture PVA (polyvinyl alcohol) and sodium dichromate is coated on the face plate 110, and portions other than other portions where the black matrix 120 is intended to be formed are subjected to ultraviolet light rays to effect sensitization. Then, non-sensitized portions are removed, and coated with a solution in which graphite powder is solved. Then, the graphite layer is patterned by a PVA liftoff technique.
Next, the red phosphor 111 is formed. Specifically, an aqueous solution in which phosphor particle, PVA (polyvinyl alcohol), and ammonium dichromate are mixed is coated on the face plate 110, and subsequently portions in which phosphor is intended to be formed is irradiated with ultra violet-rays to effect sensitization. Subsequently, non-sensitized portions are removed with flowing water. In this way, the red phosphor 111 is patterned. The patterning is such as to provide a pattern in the form of stripes as shown in
For patterning of a phosphor, a dot pattern can be directly formed using the screen printing method. In this case, a paste prepared by mixing phosphor particles with a binder, such as ethyl cellulose, and a solvent, such as BCA (Butyl Carbitol Acetate) is used. By repeating screen printing and drying of pastes of R (red), G (green), and B (blue), three times, phosphor patterns are formed in the similar forms.
Next, the phosphors are subjected to filming, and then Al is vapor-deposited on the whole face plate 110 to a thickness, of about 75 nm, which will be used as the metal back 114. This metal back 114 works as an accelerating electrode. After this, the face plate 110 is heated to about 400° C. in the atmosphere, and organic substances such as the filming film and PVA are thermally decomposed.
As described above, the anode substrate 100 is finished.
Next, the anode substrate 100 and the cathode substrate 200 thus manufactured are cemented together.
Inner spacers are arranged between the face plate 110 and the substrate 10 and their heights are so adjusted that the distance therebetween may be set to about 1-3 mm. Although in this view, the inner spacers 40 are set standing for all the dots that emit lights of R (red), G (green), and B (blue) for purposes of illustration, the inner spacers 40 may be decreased in number (density) actually as long as the panel can endure required mechanical strength. It may be sufficient to arrange the inner spacers 40 standing in intervals of, for example, about 1 cm.
The sealed panel is evacuated to a vacuum of about 10−5 Pa, and sealed airtightly. After the sealing, a getter is activated and the vacuum inside the panel is maintained. For example, in the case of a getter material whose principal component is Ba, a getter film can be formed by high frequency induction heating etc. Alternatively, a non-evaporation type getter whose principal component is Zr may be used.
The FED panel manufactured in this way is connected with the drive circuits 50, 60, as shown in
The FED panel of this embodiment and its manufacturing process were explained above.
According to this embodiment, the FED panel that has the scan lines whose thickness is sufficiently thick and whose resistance is thereby lowered. Therefore, this is an FED panel in which voltage drop can be suppressed and brightness unevenness is reduced.
Moreover, even in the case where the scan line having a coarse surface is formed by the printing method etc. in order to form the scan lines in a thick film, since the connecting auxiliary layer for establishing conduction between the scan line and the upper electrode is provided between them, the structure enables the scan line to properly supply electric power to the upper electrode.
An FED panel of a second embodiment has a configuration similar to the FED panel of the first embodiment described above. Therefore, explanations for the configuration and manufacturing process common to each other will be omitted in some respects.
The FED panel of the second embodiment differs from the Fed panel of the first embodiment in the structure of the cathode substrate 200.
As shown in
The connecting auxiliary layer 28 connects both the upper electrode 13 and the scan line 27. Like the connecting auxiliary layer 28 of the first embodiment described above, the connecting auxiliary layer 28 is provided in order to establish reliable conduction between the upper electrode 13 and the scan line 27. This embodiment has a structure in which the connecting auxiliary layer 28 is formed on the principal surface of the second protective-insulating layer (formed with a dielectric such as SiN) that will become an underlayer of the scan line 27 and the scan line 27 is formed on the upper surface of the connecting auxiliary layer 28, which differs from a counterpart of the first embodiment. However, this embodiment and the first embodiment are common with the structure in which the connecting auxiliary layer 28 projects from the scan line 27 toward the electron source (in an area in which the electron acceleration layer 12 is formed).
A manufacturing process of the cathode substrate 200 like this will be explained using
After Step (k) of
If the first protective insulating layer 14 formed by anodic oxidation has a pinhole, the second protective insulating layer 15 serves to embed the defect and maintain insulation between the lower electrode 11 and the upper bus electrode (scan line) 27. SiN etc. is used for the second protective insulating layer 15. Thickness is chosen 200 nm.
As a material of the connecting auxiliary layer 28, Al—Nd alloys can be used. In addition to this, Al, Cu, Cr, Cr alloys, etc. are usable. The thickness of the connecting auxiliary layer 28 is 200-1000 nm.
Next, by the photo etching process, the connecting auxiliary layer 28 is formed (Steps (m) to (p) of
Next, the second protective insulating layer 15 made up of SiN etc. is dry-etched to give the opening in the electron emission part (an upper part of the electron acceleration layer 12) (Steps (p) to (s) of
If needed, the electron acceleration layer 12 is anodized again, so that damages produced in the electron acceleration layer 12 already formed in Step (k) shown in
Next, the upper bus electrode 27 that will become a power supply line of the upper electrode 13 is formed (Steps (u) to (v) of
In Step (u), attention must be paid so that the connecting auxiliary layer 28 may not be completely covered with the upper bus electrode 27. This is done because the connecting auxiliary layer 28 is made contact able with the upper electrode 13 that will be formed in a later step.
Since the upper bus electrode 27 serves to be a scan line, its thickness is thickened in order to decrease the resistance. For example, a maximum thickness of the upper bus electrode 27 is made thicker than the thickness of the connecting auxiliary layer 28, preferably being twice the thickness of the connecting auxiliary layer 28 or more. Although no limit is particular placed in the method of forming a thick film like this, the film can be formed, for example, by the screen printing method using Ag paste etc.
It is preferable to use Ag paste that can be baked at a heat-resistant temperature of the electron source or less (Step (v)). For example, in the case where the MIM electron source is provided, since heat resistance property of the MIM electron source is about 430° C., it is preferable to use Ag paste that can be baked at 430° C. or less.
The Ag wiring (the upper bus electrode 27) shall be so formed that its thickness may usually fall in a range of 5-30 μm. Moreover, it (the Ag wiring) shall be so formed that the line width usually falls in a range of 100-300 μm.
Alternatively, the thickness of the Ag wiring (the upper bus electrode 27) may be thickened by repeating the screen printing for a plurality of times.
Next, film formation and film processing of the upper electrode 13 are conducted (Steps (w) to (x) of
For film deposition of a conducting film formed on the upper electrode 13, for example, the sputtering film forming method is used (Step (w)). As the upper electrode 13, a multilayer film made by laminating Ir, Pt, and Au in this order can be used. The thickness is 1-10 nm. In this embodiment, it was chosen 3 nm. Then, a laser is used to separate the upper electrode 13 for each scan line. This gives a structure in which the deposited thin upper electrode 13 is supplied electric power from the upper bus electrode 27. In this structure, even if contact between the upper electrode 13 and the upper bus electrode 27 is not sufficient, the upper electrode is properly supplied electric power from the upper bus electrode through the connecting auxiliary layer 28.
The cathode substrate 200 thus manufactured is combined with the anode substrate 100 like the first embodiment described above, and sealed. Then, the FED panel is finished.
The FED panel of the second embodiment and its manufacturing process were explained above.
According to this embodiment, there is provided the FED panel that has the scan lines whose thickness is sufficiently thick and whose resistance is thereby lowered. Therefore, this is an FED panel such that a voltage drop can be suppressed and its brightness unevenness is reduced.
Moreover, even in the-case where the scan line having a coarse surface is formed by the printing method etc. in order to form the scan lines in a thick film, since the connecting auxiliary layer for establishing conduction between the scan line and the upper electrode is provided between them, the structure enables the scan line to properly supply electric power to the upper electrode.
An FED panel of a third embodiment has a configuration similar to the FED panel of the first embodiment described above. Therefore, explanations for the configuration and manufacturing process common to the first embodiment will be omitted in some respects in the following descriptions.
The FED panel of the third embodiment differs from the FED panel of the first embodiment in the structure of the cathode substrate 200.
As shown in
As shown in
As shown in
Suppose the upper electrode 13 that is an extremely thin film is layered directly on the scan line 27 without providing the connecting auxiliary layer 28, when the surface of the scan line 27 is coarse, it may be not laminated uniformly resulting in unevenness. In such a case, a failure arises in the conduction between the scan line 27 and the upper electrode 13. In this embodiment, since the connecting auxiliary layer 28 is provided, it establishes secure connection between the scan line 27 and the upper electrode 13. If focusing attention on both a joint interface of the scan line 27 and the connecting auxiliary layer 28 and a joint interface of the connecting auxiliary layer 28 and the upper electrode 13, a feature in which coarseness of the upper surface of the scan line 27 in the former is leveled in the upper surface of the connecting auxiliary layer 28 in the latter could be observed occasionally by an electron microscope etc.
The scan line 27 is formed by the screen printing method that uses, for example, Ag paste etc. as in the case of the first embodiment described above. Although baking of metal paste needs a step of heating up, structurally this step can be conducted prior to formation of the signal line 11 and the electron acceleration layer 12 made up of an Al thin film layer etc. Therefore, this structure can prevent these layers from being damaged by hillocks and void(s) caused by high temperatures.
The connecting auxiliary layer 28 is formed, for example, with Al or an Al alloy by the sputtering method to a thickness of 200-1000 nm.
The upper electrode 13 is a multilayer film with a thickness of 1-10 nm made by laminating, for example, Ir, Pt, and Au in this order.
A manufacturing process of the cathode substrate 200 like this will be explained using
What is shown in Steps (a) to (d) of
First, the insulating substrates 10, such as of a glass, is cleaned (Step (a) of
Next, dielectrics glass paste 16p is formed in the form of stripes in parallel to the scan lines with a screen printing machine and dried (Step (b) of
Next, Ag paste 27p is made to fill between stripes of the dielectric paste with the screen printing machine, and baked after drying to form the scan line 27 (Steps (c) to (d) of
Next, the dielectrics glass paste 16p was formed in the form of stripes running perpendicularly to the scan lines with the screen printing machine and dried (Step (e) of
Next, the metal film 11 for the lower electrode was deposited (Step (g).of
After film formation, the lower electrode 11 in the form of stripes is formed by a photolithography process and an etching process (Steps (h) to (k) of
Next, the first protective insulating layer 14 is formed (Step (1) of
In forming the first protective insulating layer 14, first, a part that will become the electron emission part on the lower electrode 11 is masked with the resist film. 25 (Step (m) of
Next, the electron acceleration layer 12 is formed (Step (p) of
Next, film formation and film processing of the second protective insulating layer 15 are conducted (Step (q) of FIG. 24.). That is, the second protective insulation film 15 is deposited by the sputtering method etc., and subsequently this film (its respective portions) is removed from an upper surface of the electron emission part (the electron acceleration layer 12) and an upper surface of the second connecting auxiliary layer 28, by dry-etching the upper surface thereof.
If the first protective insulating layer 14 formed by anodic oxidation has a pinhole, the second protective insulating layer 15 serves to embed the defect and maintain insulation between the lower electrode 11 and the upper bus electrode (scan line) 27. SiN etc. is used as the second protective insulating layer 15. The thickness of the second protective insulating layer 15 was chosen 40 nm.
In addition, if needed, the electron acceleration layer 12 is anodized again and damages produced in the electron acceleration layer 12 already formed in Step (p) of
Next, film formation and film processing of the upper electrode 13 are conducted (Steps (r) to (t) of
For deposition of the conducting film 13 that will become the upper electrodes, for example, the sputtering film forming method is used. As the upper electrode 13, a multilayer film made by laminating, for example, Ir, Pt, and Au in this order can be used. The thickness of the conducting film (upper electrode) 13 is 1-10 nm. In this embodiment, the thickness of the conducting film (upper electrode) 13 was chosen 3 nm. Then, a laser is used to separate the upper electrode 13 for each scan line 27. This structure enables the deposited thin upper electrode 13 to be supplied electric power from the scan line 27 through the connecting auxiliary layer 28.
The cathode substrate 200 manufactured in this way is combined with the anode substrate 100 like the first embodiment described above, and sealed. Then, the FED panel is finished.
The FED panel of the third embodiment and its manufacturing method were explained above.
According to this embodiment, there is provided the FED panel that has the scan lines whose thickness is sufficiently thick and whose resistance is thereby lowered. Therefore, this is an FED panel that can control the voltage and reduce brightness unevenness.
Moreover, even in the case where the scan line having a coarse surface is formed by the printing method etc. in order to form the scan lines in a thick film, since the connecting auxiliary layer for establishing conduction between the scan line and the upper electrode is provided between them, the structure enables the scan line to properly supply electric power to the upper electrode.
The scan lines are placed in a layer lower than the signal line and the electron acceleration layer. That is, the step of forming the scan lines by baking metal paste at a high temperature can be conducted prior to the step of forming the signal lines and the electron acceleration layer. By this procedural feature, it is possible to control hillocks and voids in the layer of the signal line and prevent damages of the electron acceleration layer.
An FED panel of a fourth embodiment has a configuration similar to the FED panel of the third embodiment described above. Therefore, explanations for the configuration and manufacturing process common to the FED panel of the third embodiment may be omitted in some respects.
The FED panel of the fourth embodiment differs from the FED panel of the third embodiment in the configuration of the cathode substrate 200.
In the third embodiment, as shown in Steps (b) to (d) of
Hereafter, a manufacturing process of the cathode substrate 200 like this will be explained using
What is shown in Steps (a) to (d) of
First, the insulating substrate 10, such as of a glass, is cleaned (Step (a) of
Next, the blast-resistant resist 25 is coated on it with the screen printing machine and dried, and subsequently is processed in the form of stripes by etching (Step (c1) of
Next, the substrate 10 is scraped with a sand blast machine to dig a groove, and after the digging the resist is removed (Steps (c2) to (c3) of
Next, the Ag paste 27p is filled in the dug part in the form of stripes with the screen printing machine and dried to form the scan lines 27 (Steps (c4) to (d) of
Steps after this (Steps (e) to (1) of
The cathode substrate 200 manufactured in this way is combined with the anode substrate 100 like the first embodiment described above, and sealed. Thus the FED panel is finished.
According to this embodiment, there is provided the FED panel that has the scan lines whose thickness is sufficiently thick and whose resistance is thereby lowered. Therefore, this is an FED panel that can control a voltage drop and reduce brightness unevenness.
Moreover, even in the case where the scan line having a coarse surface is formed by the printing method etc. in order to form the scan lines in a thick film, since the connecting auxiliary-layer for establishing conduction between the scan line and the upper electrode is provided between them, the structure enables the scan line to properly supply electric power to the upper electrode.
The scan line is placed in a lower layer than the signal line and the electron acceleration layer. That is, a step of forming the scan line by baking metal paste at a high temperature can be conducted prior to a step of forming the signal line and the electron acceleration layer. This procedural feature can inhibit hillocks and voids of the signal line layer and prevent damages of the electron acceleration layer.
Moreover, since the scan line is provided in the groove dug into the substrate, the whole cathode substrate can be thinned.
Although several embodiments were explained above, this invention is not restricted to the embodiments described above, and various modifications can be possible within the spirit and scope of the invention.
For example, a diffusion prevention layer may be provided on the substrate 10 by means of SiO2.coating etc. in order to prevent Na ion and K ion from diffusing from the substrate 10 made up of a glass etc.
For example, in the first embodiment and in the second embodiment, the diffusion prevention layer is provided between the substrate 10 and the signal line 11. In the third embodiment and in the forth embodiment, the diffusion prevention layer is provided between the substrate 10 and the scan line 27.
Although in the above-mentioned embodiments, the case where the electron source is of the MIM type was explained, taking it as an example, the above-mentioned embodiment can also be applied to an FED panel that uses an electron sources of other type. For example, this invention can also be applied to a display each of whose pixels is provided with a surface-conduction electron-emitter that is formed in such a way that a first electrode and a second electrode corresponding to the above-mentioned the lower electrode and the upper electrode, respectively, are placed on a same-level layer on the principal surface of the substrate and an insulation area is formed between the first electrode and the second electrode. In a display like this, the power supply line (bus electrode) to be electrically connected with either of the first electrode or the second electrode is formed in such a way as the above-mentioned scan line 27, and either of the first electrode or the second electrode and the power supply line are connected together using the connecting auxiliary layer 28, following either of the embodiments described above. In addition, in the display constructed in this way, the advantages of this invention described above are manifested.
While we have shown and described several embodiments in accordance with the present invention, it is understood that the same is not limited thereto but is susceptible of numerous changes and modifications as known to those skilled in the art, and we therefore do not wish to be limited to the details shown and described herein but intend to cover all such changes and modifications as are encompassed by the scope of the appended claims.
Number | Date | Country | Kind |
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2005-052736 | Feb 2005 | JP | national |