The present disclosure relates to the field of display technology, and particularly to a display substrate assembly and a method of manufacturing the same, and a display apparatus.
At present, main structure of a display apparatus includes a display substrate assembly. Referring to
For example, when a metal functional layer, e.g., a gate line layer, is formed on the first substrate 11, a metal thin film is firstly deposited, by magnetron sputtering, onto the first substrate 11, and then, a gate line layer is formed by a patterning process. For an array substrate of a large-sized display apparatus (for example, a display apparatus with a size greater than/equal to 32 inches), a metal target used to deposit, by magnetron sputtering, a metal thin film onto the first substrate 11 is usually composed of a plurality of target strips. Region of the first substrate 11 corresponding to a splicing area between two adjacent target strips of the metal target is defined as a first region, while region of the first substrate 11 corresponding to a non-splicing area of the metal target is defined as a second region. Since a film formation rate on the splicing area between two adjacent target strips of the metal target is less than a film formation rate on the non-splicing area of the metal target, after performing the magnetron sputtering, a thickness of the metal thin film within the first region is less than a thickness of the metal thin film within the second region. As a result, in the gate line layer formed by a patterning process, a thickness of the gate line layer within the first region is less than a thickness of the gate line layer within the second region.
From the above, the thickness of the gate line layer within the first region of the first substrate 11 is less than a thickness of the gate line layer within the second region of the first substrate 11, accordingly, in a case that thicknesses of other functional layers within the first region equals to thicknesses of other functional layers within the second region, a total thickness d1 of a plurality of functional layers within the first region of the first substrate 11 is less than a total thicknesses d2 of a plurality of functional layers within the second region, that is, the total thicknesses of the functional layers within different regions of the first substrate 11 are not uniform from each other, namely, d1 is not equal to d2 in
In one aspect, the present disclosure provides a display substrate assembly, comprising a first substrate and a second substrate opposite to each other, the first substrate comprising a first region and a second region, and, a total thickness of functional layers within the first region being less than a total thickness of functional layers within the second region, of the first substrate; wherein,
a thickness compensation layer is provided on at least one of the first substrate and the second substrate, a position of the thickness compensation layer corresponds to a position of the first region, and, a sum of thickness of a thickness of the thickness compensation layer and the total thickness of the functional layers within the first region equals to a total thickness of the functional layers within the second region.
In another aspect, the present disclosure provides a display apparatus provided with the abovementioned display substrate assembly.
In still another aspect, the present disclosure provides a method of manufacturing a display substrate assembly, and, the method comprises:
providing a first substrate and a second substrate, the first substrate comprising a first region and a second region, and, a total thickness of functional layers within the first region being less than a total thickness of functional layers within the second region, of the first substrate; and
forming a thickness compensation layer within the first region of the first substrate, or/and, forming the thickness compensation layer within a region of the second substrate corresponding to the first region, a sum of thickness of a thickness of the thickness compensation layer and the total thickness of the functional layers within the first region being equal to a total thickness of the functional layers within the second region.
The drawings illustrated herein are used for provide a more clear understanding of the present disclosure, and constitute a part of the present disclosure. Exemplary embodiments in the present disclosure as well as the description thereof are provided for explaining the present invention, but are not constructed to limit the present invention. In these drawings,
In order to provide a more clear understanding on a display substrate assembly and a method of manufacturing the same, and a display apparatus according to the embodiments of the present disclosure, the embodiments of the present disclosure will be further described hereinafter in detail and completely with reference to the attached drawings.
Referring to
In the display substrate assembly according to an embodiment of the present disclosure, the thickness compensation layer 30 is provided between the first substrate 11 and the second substrate 21, the position of the thickness compensation layer 30 corresponds to a position of the first region, and, a sum d3 of thickness of a thickness of the thickness compensation layer 30 and the total thickness of the functional layers within the first region equals to the total thickness d2 of the functional layers within the second region, that is, d2 equals to d3 in
It should be mentioned that, in order to further control the thicknesses of regions of the assembled display substrate assembly everywhere, after forming functional layers on the first substrate 11 and the second substrate 21 respectively and correspondingly, flat layer(s) can be formed above the first substrate 11 and/or above the second substrate 21, to uniform the thicknesses of regions of the assembled display substrate assembly, after assembling the first substrate 11 with the second substrate 21, everywhere, so as to further control the thicknesses of regions of the assembled display substrate assembly everywhere, thereby improving quality of a picture displayed in the display apparatus.
In the abovementioned embodiments, the thickness compensation layer 30 may be provided on the first substrate 11, or may be provided on the second substrate 21, or may be provided on both the first substrate 11 and the second substrate 21. In these embodiments of the present disclosure, several configurations are presented exemplarily as follows.
In a first configuration, referring to
Moreover, the thickness compensation layer 30 is provided in the same layer with the common electrode layer 13. In the manufacture of an array substrate, after depositing a common electrode thin film layer on the first substrate 11, the thickness compensation layer 30 and the common electrode layer 13 can be formed simultaneously by one patterning process. Compared to the forming of the thickness compensation layer 30 on the first substrate 11 alone, it can reduce steps of the process of manufacturing the array substrate and the number of usages of the masks, thereby saving the time and saving the cost. In addition, the thickness compensation layer 30 is not connected to the common electrode layer 13, accordingly, provision of the thickness compensation layer 30 does not bring any influence and interference on a signal transferred in the common electrode layer 13.
It should be mentioned that, continuing to see
In a second configuration, referring to
It should be mentioned that, the thickness compensation layer 30 is provided in the same layer with the pixel electrode layer 16. In the manufacture of an array substrate 10, after depositing a pixel electrode thin film layer on the first substrate 11, the thickness compensation layer 30 and the pixel electrode layer 16 can be formed simultaneously by one patterning process. Compared to the forming of the thickness compensation layer 30 on the first substrate 11 alone, it can reduce steps of the process of manufacturing the array substrate 10 and the number of usages of the masks, thereby saving the time and saving the cost.
Moreover, the thickness compensation layer 30 is provided in the same layer with the pixel electrode layer 163. A thickness of the pixel electrode thin film layer can be obtained by measuring, after the forming of the passivation layer 15 on the first substrate 11, a total thickness of the formed functional layers within these regions of the first substrate 11. So that, a suitable thickness of the pixel electrode thin film layer can be selected, to match the thickness of the thickness compensation layer 30 obtained after the patterning process with a thickness required to be compensated. Compared with the thickness compensation layer 30 formed in the first configuration, the thickness compensation layer 30 formed in the second configuration has a thickness that can match with the thickness required to be compensated in a better manner, so that it can compensate much more accurately the total thickness of the plurality of functional layers within the first region of the first substrate 11, thereby further improving quality of a picture displayed in the display apparatus.
In a third configuration, referring to
The first compensation layer 31 which is provided in the same layer with the common electrode layer 13 and the second compensation layer 32 which is provided in the same layer with the pixel electrode layer 16 are provided, to compensate the total thickness of the plurality of functional layers within the first region of the first substrate 11, so that, in
It should be mentioned that, in the third configuration, after depositing the passivation layer 15 on the first substrate 11, the second compensation layer 32 which is provided in the same layer with the pixel electrode layer 16 is formed by one patterning process, to compensate the total thickness of the functional layers within the first region of the first substrate 11. Here, the second compensation layer 32 is not only can compensate the total thickness of the plurality of functional layers within the first region of the first substrate 11, but also can compensate the total thickness of the functional layers which is required to be compensated within the second region of the first substrate 11, so that the thicknesses of regions of the assembled display substrate assembly everywhere are the same.
In the abovementioned embodiments, these configurations of the thickness compensation layer 30 are illustrated and explained on the assumption that it is disposed on a first substrate 11 of an ADS type array substrate, although the display substrate assembly according to embodiments of the present disclosure is not limited to be suitable for ADS type array substrate. In addition, these configurations of the thickness compensation layer 30 include but are not limited to the three ones addressed in the abovementioned embodiments, for example, the thickness compensation layer 30 can be provided in the same layer with other functional layers including an active layer and so on, and it will not describe repetitively herein.
In the first, second and third configurations, the thickness compensation layer 30 is provided on the first substrate 11, nevertheless, the thickness compensation layer 30 can also be provided on the second substrate 21 opposite to the first substrate 11.
In a fourth configuration, referring to
It should be mentioned that, when it is provided on the second substrate 21, the thickness compensation layer 30 may be provided on the spacer 23 within the region of the second substrate 21 corresponding to the first region, or may be provided within the region of the second substrate 21 corresponding to the first region but between the layer 22 of black matrix and the spacer layer, or also may be provided within the region of the second substrate 21 corresponding to the first region but between the layer 22 of black matrix and the second substrate 21.
In these abovementioned embodiments, the thickness compensation layer 30 is provided on the first substrate 11 or on the second substrate 21. In other embodiments, the thickness compensation layer 30 can be provided both on the first substrate 11 and on the second substrate 21. In case that the thickness compensation layer 30 is provided both on the first substrate 11 and on the second substrate 21, any one of the first, second and third configurations, or any other similar configurations, may be adopted as configuration of the thickness compensation layer 30 on the first substrate 11, while the fourth configuration, or any other similar configurations, may be adopted as configuration of the thickness compensation layer 30 on the second substrate 21, and it will not be introduced one by one herein.
In these abovementioned embodiments, the functional layers on the first substrate 11 includes a common electrode layer 13, a gate line layer, a gate insulation layer, an active layer, a source-drain layer, a passivation layer 15 and a pixel electrode layer 16 and so on. In an example, the gate line layer and the source-drain layer are metal functional layers.
According to embodiments of the present disclosure, continuing to see
For example, referring to
The thickness compensation layer 30 is provided within the first region of the first substrate 11 and/or within a region of the second substrate 21 corresponding to the first region, and, orthographic projections of the spacer pads 14 within the first region onto the first substrate 11 fall into orthographic projections of the corresponding thickness compensation pads onto the first substrate 11. The spacer pad 14 is provided right above the gate lines 12 while the gate lines 12 correspond in position to the layer 22 of black matrix, accordingly, the thickness compensation layer 30 corresponds in position to the gate lines 12, and also corresponds in position to the layer 22 of black matrix. That is, provision of the thickness compensation layer 30 does not occupy a space where a pixel region of the display substrate assembly is, thereby preventing decrement of aperture opening ratio of the display substrate assembly.
A display apparatus is further provided according to embodiments of the present disclosure. The display apparatus is provided with the display substrate assembly according to the abovementioned embodiments. Compared to the prior art, the display apparatus has the same advantages as the abovementioned display substrate assembly, and thus it will not describe repetitively herein.
A method of manufacturing a display substrate assembly is further provided according to embodiments of the present disclosure. The method is of manufacturing the display substrate assembly according to the abovementioned embodiments, and it comprises: providing a first substrate and a second substrate, the first substrate comprising a first region and a second region, and, a total thickness of functional layers within the first region being less than a total thickness of functional layers within the second region, of the first substrate; and
forming a thickness compensation layer within the first region of the first substrate, or/and, forming the thickness compensation layer within a region of the second substrate corresponding to the first region, a sum of thickness of a thickness of the thickness compensation layer and the total thickness of the functional layers within the first region being equal to a total thickness of the functional layers within the second region.
These embodiments illustrated and described in this disclosure are provided in a progressive manner, and same or similar parts of these embodiments will be adopted from each other. However, every embodiment highlights on its difference from the others. Especially, for these method embodiments, they are generally similar to those product embodiments and therefore the description on them is simple relatively, and same or similar parts of these method embodiments will be adopted from those of the product embodiments. Referring to
a step 101 of depositing a common electrode thin film layer on the first substrate; and
a step 102 of forming, by one patterning process, the common electrode layer and the thickness compensation layer which are not connected to each other, wherein, the thickness compensation layer is located between the gate lines within the first region and the first substrate.
In the abovementioned embodiment, the thickness compensation layer is provided in the same layer with the common electrode layer. In practical applications, the thickness compensation layer may also be provided in the same layer with the pixel electrode layer. Referring to
a step 201 of superimposing in sequence a common electrode layer, a gate line layer consisted of gate lines, a gate insulation layer, an active layer, a source-drain layer and a passivation layer, which have been patterned, on the first substrate;
a step 202 of depositing a pixel electrode thin film layer on the passivation layer; and
a step 203 of forming, by one patterning process, the pixel electrode layer and the thickness compensation layer which are not connected to each other.
In the abovementioned embodiment, the thickness compensation layer is provided in the same layer with the common electrode layer, or, the thickness compensation layer is provided in the same layer with the pixel electrode layer. Moreover, the thickness compensation layer may further comprises a first compensation provided in the same layer with the common electrode layer and a second compensation layer provided in the same layer with the second compensation layer.
Referring to
a step 301 of depositing a common electrode thin film layer on the first substrate; and
a step 302 of forming, by one patterning process, the common electrode layer and the first compensation layer which are not connected to each other, wherein, the first compensation layer is located between the gate lines within the first region and the first substrate;
a step 303 of superimposing in sequence a gate line layer consisted of gate lines, a gate insulation layer, an active layer, a source-drain layer, and a passivation layer, which have been patterned, on the first substrate;
a step 304 of depositing a pixel electrode thin film layer on the passivation layer; and
a step 305 of forming, by one patterning process, the pixel electrode layer and the second compensation layer which are not connected to each other, the thickness compensation layer comprising the first compensation layer and the second compensation layer.
In the abovementioned embodiment, the thickness compensation layer is provided on the first substrate. In a specific implementation, the thickness compensation layer may also be provided on the second substrate. Referring to
a step 401 of superimposing in sequence a layer of black matrix, a color film layer and a spacer layer comprising a plurality of spacers located on the layer of black matrix, which have been patterned, on the second substrate;
a step 402 of depositing a compensation thin film layer on the spacer layer; and
a step 403 of forming, by one patterning process, the thickness compensation layer on the spacer within a region of the second substrate corresponding to the first region.
The above description is merely used to illustrate particular embodiments of the present disclosure, but not to limit the present invention. It should be understood by those skilled in the art that, all of changes, replacements and modifications made easily within principles and spirit of the present disclosure should be included within the scope of the present invention. Therefore, the scope of the present invention is defined in the claims.
Number | Date | Country | Kind |
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201510599701.6 | Sep 2015 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2016/073177 | 2/2/2016 | WO | 00 |