The present patent application claims the benefits of priority of Canadian Patent Application No. 2,964,569, entitled “Contenant Evive”, and filed at the Canadian Intellectual Property Office on Apr. 18, 2017, the content of which is incorporated herein by reference.
The present invention belongs to the field of the food and beverage industry and generally relates to a disposable container for commercializing individual frozen food portions, such as but not limited to vegetable and fruit puree preparation for the making of smoothies. An insert and a method of using the same for transforming ajar into a shaker are also disclosed.
For many years now, frozen food has helped consumers reduce the time they spend preparing their meals. Frozen food will help preserve food safety, flavour, texture and colour if well packaged.
To improve convenience of food in homogeneous or heterogeneous puree texture like smoothies, soups, sauces, chili, that are frozen for conservation purpose, it can be portioned and sold in small frozen shapes. The consumer takes the amount of small frozen shapes needed for the meal and put the rest in the freezer. This adds a lot of convenience for the consumers.
The current packaging for such product is usually a bag or a box in which the small frozen shapes are in contact with one another. One drawbacks was identified with the use of such packaging for this type of food product. The small frozen shapes may melt partially during transit time if the product is bought online or at the grocery store. If the small frozen shape partially melts during transit time, melted or soften area of the frozen shapes are in contact with one another. When the temperature drops back to freezing point, all the small frozen shapes agglutinate together. It is then hard to break down afterward when needed.
This becomes problematic even more now that companies deliver or want to deliver this kind of product online. The delivery time and the outside temperature where the package transit if always different. One package may begin journey in a cold temperature city but end up its journey in a warm place 48 hours later. The result is that a number of products will arrive partially or completely melted and therefore, have lost its portioned advantage. Also, to ship frozen food is more expensive, complicated and sometime dangerous than shipping refrigerated food because more refrigerant and insulation must be used or dry ice. Dry ice poses a risk for health during transportation because of the emanation of carbonated gas. A good way to improve shipping cost of frozen goods is to be able to ship the goods refrigerated or at room temperature when possible and that they are frozen in the consumer home freezer.
Products like smoothies or soup in frozen shape sometimes require to add a portion of liquid for preparation. For example, smoothies or soup in frozen cubes require the addition of a portion of water or milk or other liquid for preparation. To prepare such products, consumer must add a portion of liquid and heat the small frozen portion to bring to desired temperature and consistency. Current options to prepare such products include microwave, stove, oven, adding boiling liquid, use a shaker or simply wait for the product to melt at higher ambient temperature. No options currently allow the consumer to efficiently transform the product in a consumable consistency by braking or sizing down the small frozen shapes back in a puree like texture without using any device and in a short period of time.
The shortcomings of the prior art are generally mitigated by a disposable container for commercializing individual frozen food portions. The disposable container is made of a plastic material and comprises a plurality of individual pockets defining each a substantially identical volume configured for containing a substantially identical portion of frozen food. Each pocket has a bottom wall and at least one lateral wall extending from the bottom wall and a top opening. The bottom wall having a first thickness inferior to a second thickness of the at least one lateral wall, whereby in use, the portion of frozen food is extracted from its respective individual pocket by pushing in on the bottom wall of the pocket.
According to a preferred embodiment, each individual pocket defines a substantially triangular shape section located circumferentially at a predetermined distance from a centre of the container and at a regular interval from one another, each pocket having two lateral walls diverging from the center and a third semi-circular wall connecting the two lateral walls. Preferably, two adjacent diverging lateral walls of two adjacent pockets are fused to form a unique diverging lateral wall. The disposable container may comprise from 4 to 8 individual pockets.
According to a preferred embodiment, the disposable container comprises a circumferential perimeter track extending from the top opening of each individual pocket, the perimeter track being configured for affixing a removable protecting lid covering all the upper openings of the pockets for protecting the food portion disposed into the pockets, the protecting lid being configured to be removed before extracting the frozen food portions from the pockets. Preferably, the protecting lid is configured to be peeled off before extracting the portions of frozen food portions from the pockets. Also, the disposable container and the protecting lid affixed thereto may form a hermetic container configured for maintaining an inert gas inside the container for preserving the food portions from oxygen. Preferably, the inert gas is carbon dioxide or CO2.
According to a preferred embodiment, the plastic material forming the disposable container comprises polyethylene terephthalate or PET.
According to a preferred embodiment, the frozen food is used for preparing a smoothie.
According to a second aspect, the invention is directed to a method for packaging, commercializing and using individual frozen food portions, the method comprising the steps of:
According to a preferred embodiment, the disposable container comprises a circumferential perimeter track extending from the upper openings of the individual pockets. The method may then further comprise the steps of:
According to a preferred embodiment, the protecting lid is peeled off to be removed. The lid may have preferably an handle on its edge to ease the removal of the lid.
According to a preferred embodiment, the disposable container and the protecting lid affixed thereto form a hermetic container configured for maintaining an inert gas inside the container for preserving the frozen food from oxygen, the method comprising before step d) the step of injecting the inert gas into the container.
According to a preferred embodiment, the method further comprises the step of letting melt or shaking at least one portion of frozen food once extracted from its respective pocket for preparing a smoothie.
According to a third aspect, the invention is directed to an insert for transforming a jar closable by a lid into a shaker for preparing a liquid food preparation from individual frozen food portions, the jar comprising an opening with a peripheral edge configured to be closed by the lid, the insert comprising:
According to a preferred embodiment, the flat support of the insert is configured to fit in size with the opening of the jar in order to cover the opening and be supported by the peripheral edge of the opening, the flat support being maintained in place by the lid closing the jar.
According to another preferred embodiment, the lid is a metallic lid and the flat support has a first diameter inferior of a second diameter of the jar's opening, the flat support also comprising a magnet for non-permanently affixing the flat support to the metallic lid before closing the jar with the lid.
According to a preferred embodiment, the plurality of breaking elements is a plurality of breaking blades parallely extending from the support. Preferably, each blade has a size configured to fit with the support, the size of a first blade located on a center of the support or adjacent to the center of the support being larger than the size of a second blade being adjacent of the first blade and closer to an edge of the support.
According to a preferred embodiment, the insert may further comprise a reinforcing element located between two adjacent blades and in contact with the support for maintaining the blades into their parallel position.
According to a preferred embodiment, the insert is made by moulding a plastic material.
According to another aspect, the invention is also directed to method for the making of a liquid food preparation from individual frozen food portions, the method comprising the steps of:
According to a preferred embodiment, the flat support is configured to fit in size with the opening of the jar in order to cover the opening and be supported by the peripheral edge of the opening, the method comprising the steps of: positioning the flat support on the peripheral edge of the jar's opening with the plurality of breaking elements extending inside the jar before closing the jar with the lid, the insert being maintained in place inside the closed jar by the lid closing the jar.
According to a preferred embodiment, the lid is a metallic lid and the flat support has a first diameter inferior of a second diameter of the jar's opening, the flat support also comprising a magnet facing the lid when the lid closes the jar, the method comprising the step of: non-permanently affixing the flat support to the metallic lid with the magnet before closing the jar with the lid.
According to a preferred embodiment, the individual frozen food portions comprises vegetable(s) and/or fruit(s), the liquid food preparation being then a smoothie.
Other and further aspects and advantages of the present invention will be better understood upon the reading of the illustrative embodiments about to be described or will be indicated in the appended claims, and various advantages not referred to herein will occur to one skilled in the art upon employment of the invention in practice.
The above and other aspects, features and advantages of the invention will become more readily apparent from the following description, reference being made to the accompanying drawings in which:
A novel disposable container and insert will be described hereinafter. Although the invention is described in terms of specific illustrative embodiments, it is to be understood that the embodiments described herein are by way of example only and that the scope of the invention is not intended to be limited thereby.
AS shown on
Example: The initial polymer film (PET) used for making the disposable container is between 10 and 15 mil (0.254-0.381 mm). Using the plug assist on about 0.5% of the depth, the plastic film is stretched at a rate of about 0.3 mil per inch. The thickness of the bottom wall is between 2 and 4 mil lower than the walls. If the initial film is 15 mil, the thickness of the walls will be between 14 and 15 mil and the bottom of the plate of about 13. If the film is 10 mil, the thickness of the walls is between 9 and 10 mil and the bottom is about 7 mil.
As shown on
According to the preferred embodiment illustrated on
The disposable container (1) also comprises a circumferential perimeter track (16) extending from the top opening (14) of each individual pocket (11). The perimeter track (16) is configured for affixing a removable protecting lid (17) covering all the upper openings of the pockets for protecting the food portion disposed into the pockets. The protecting lid is configured to be removed from the track (entirely or partially) before extracting one or more frozen food portions from the pockets. Preferably, the protecting lid is configured to be peeled off before extracting the portions of frozen food portions from the pockets. The lid may include a peripheral portion forming a handle (18) to ease its removal.
The disposable container (10) and the protecting lid (17) affixed thereto form a hermetic container configured for maintaining an inert gas inside the container for preserving the food portions from oxygen. Preferably, the inert gas is carbon dioxide or CO2. Polyethylene terephthalate (PET) is particularly adapted for making the container and the lid in order to keep the gas inside the hermetic container.
According to a preferred embodiment, the frozen food is particularly useful for preparing a smoothie from frozen food portion of vegetable and/or fruit puree, in combination or not with an edible liquid (40) such as, but not limited to, water, broth, milks from animals (cow, goat, . . . ), soya milk, almond milk, or the like.
Therefore, the invention is also directed to a method for packaging, commercializing and using individual frozen food portions. As illustrated on
As shown on
As aforesaid, the disposable container (10) may comprises a circumferential perimeter track (16) extending from the upper openings (14) of the individual pockets (11). The method (1000) may then further comprise the steps of:
Advantageously, the protecting lid is glued or thermofused on the track in a way that it can be peeled off to be removed.
As aforesaid, the disposable container (10) and the protecting lid (17) affixed thereto may preferably form a hermetic container configured for maintaining an inert gas, such as CO2, inside the container for preserving the frozen food from oxygen and extending its shelf life. Therefore, the method may also comprise before step d) the step of injecting the inert gas into the container (1040).
According to a preferred embodiment, the method may further comprise the step of letting melt or shaking at least one portion of frozen food once extracted from its respective pocket for preparing a smoothie (1090).
Advantageously, the disposal container provide a way to ship individual portions of food puree in one ergonomic and space efficient packaging to keep those portions intact and separated the frozen portions from one another at all times. It also allows, when possible, to ship frozen puree in individual shape in refrigerated or room temperature to reduce transportation cost and then it is frozen in the consumer home freezer to preserve it and use later use it. As shown on
As illustrated on
A jar (200) typically comprising an opening (210) with a peripheral edge (220) configured to be closed by the lid (300), for instance by screwing or clapping. For example, the jar may be a mason jar. The jar's opening has a screw thread (230) on its outer perimeter to accept a metal ring (or “band”) (310). The band, when screwed down, presses a separate stamped tin-plated steel disc-shaped lid against the jar's rim. An integral rubber ring (320) on the underside of the lid creates a hermetic seal. The bands and lids usually come with new jars, but they are also sold separately. While the bands are reusable, the lids are intended for single use when canning.
According to the embodiment illustrated non
According to this embodiment, the support (110) is thus maintained in place on the edge of the jar's opening once the lid of the jar closes the jar's opening forming as such a shaker with the plurality of breaking elements (120) extending inside the jar allowing breaking the individual frozen food (20) portions introduced into the shaker when the shaker is shaken.
According to another embodiment illustrated on
As illustrated on
As shown on
According to a preferred embodiment, the insert is made by moulding of a plastic material. Of course, the insert could also be made of a metallic material, coated or not, adapted to be in contact with food.
According to another aspect, the invention is also directed to a method (2000) for the making of a liquid food preparation from individual frozen food portions. As illustrated on
In function of the type of jar used (Mason or conventional jar), the insert can be maintained in place inside the jar differently.
With a Mason jar, the flat support may configured to fit in size with the jar's opening in order to cover the opening and be supported by the peripheral edge of the opening. Then, the method comprising the steps of positioning the flat support on the peripheral edge of the jar's opening with the plurality of breaking elements extending inside the jar before closing the jar with the lid, the insert being maintained in place inside the closed jar by the lid closing the jar (2030a).
Alternatively, with a conventional jar (the lid being a one-piece metallic lid), the flat support typically has a first diameter inferior of a second diameter of the jar's opening. The flat side of the insert free of breaking element can be inserted inside the lid. To maintain the insert in place, the side of the flat support free of breaking elements comprises a fixing element comprising a magnet for interacting with the lid when the lid closes the jar. The method then also comprises the step of: non-permanently affixing the flat support to the metallic lid with the magnet before closing the jar with the lid. That way, the insert can be used with all conventional jar having a metallic lid (2030b).
The individual frozen food portions typically comprises vegetable(s) and/or fruit(s), the liquid food preparation being then a smoothie. As aforesaid, other sorts of preparation can be made using the same method (2000). Edible liquids typically comprises water, broth, animal milk (cow, goat, or the like), vegetal milk (soya, almond or the like), etc.
The insert as described herein allows people at home to transfer a conventional jar or a Mason jar into a shaker for frozen smoothies or soup small shape. It adds a lot of convenience because no heating device is require to reduce the particle size of the frozen shape. Mechanical energy is provided by the consumer by shaking and a piece of plastic is inserted in the jar to allow efficient braking of the frozen shape.
While illustrative and presently preferred embodiments of the invention have been described in detail hereinabove, it is to be understood that the inventive concepts may be otherwise variously embodied and employed and that the appended claims are intended to be construed to include such variations except insofar as limited by the prior art.
Number | Date | Country | Kind |
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2964569 | Apr 2017 | CA | national |