Information
-
Patent Grant
-
6623257
-
Patent Number
6,623,257
-
Date Filed
Thursday, July 5, 200124 years ago
-
Date Issued
Tuesday, September 23, 200322 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Freay; Charles G.
- Sayoc; Emmanuel
Agents
-
CPC
-
US Classifications
Field of Search
US
- 417 472
- 417 478
- 417 567
- 222 105
- 222 107
- 222 207
- 222 212
- 222 214
- 222 215
- 222 3831
- 222 333
-
International Classifications
-
Abstract
There is provided a system for supplying a fixed amount of fluid in which the reverse flow of the fluid is eliminated and a precise fixed amount of the fluid can be delivered. In a system for supplying a fixed amount of fluid comprising a fluid accommodating unit comprising a fluid accommodating bag and a pump connected to the fluid accommodating bag and a fluid supplying device body in which the fluid accommodating unit is detachably disposed and a pump driving mechanism for driving the pump is disposed, the pump of the fluid accommodating unit is a bellows pump having two check valves; the check valve comprises a valve base having through-holes formed therein and whose downstream surface is curved to be convex toward the downstream and a valve body made from an elastic thin plate for covering the downstream surface of the valve base and having a hole at the center thereof; and the pump driving mechanism drives a bellows so as to expand and contract it at a predetermined stroke.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to a system for supplying a fixed amount of fluid, and in particular relates to a system which comprises a fluid accommodating unit formed of a fluid accommodating bag for accommodating fluid and a pump for delivering the fluid from the fluid accommodating bag and a fluid supplying device body in which the fluid accommodating unit is detachably placed and a pump driving mechanism for driving the pump is provided, wherein when supplying the fluid, a fixed amount of fluid is supplied by placing the fluid accommodating unit in the fluid supplying device body.
2. Description of the Related Art
As a system for supplying a fixed amount of fluid, there has been a post-mix-type beverage supplying system. In such a beverage supplying system, a fluid accommodating unit is detachably placed in a fluid supplying device body and has a bag in box (BIB) therein which accommodates condensed syrup such as that of coffee or tea. When supplying beverage, a fixed amount of the syrup is delivered to a cup, etc., with a pump so as to supply the beverage by mixing the syrup with water, carbonated water, or boiling water.
In such a system, a predetermined fixed amount of the syrup always requires being delivered every time of the beverage supply. Since the syrup once delivered may be contaminated by various germs when it flows into the pump or the BIB, the reverse flow of the syrup has to be securely prevented.
As one of such systems, there is provided a system using a tube pump shown in
FIGS. 10A and 10B
(see Japanese Unexamined Patent Application Publication No. 04-42271). In the system, a fluid accommodating unit
110
for enclosing syrup therein, which is placed in a supplying device
100
, comprises a BIB
113
, in which a bag
112
made from flexible film is placed in a box
111
, and a tube
114
made from an elastic material such as silicone rubber and attached to the BIB
113
so as to hang therefrom.
The supplying device
100
is provided with a pump unit
120
disposed at a position where the tube
114
hangs, which forms the tube pump in cooperation with the tube
114
. At a position lower than the pump unit
120
in the supplying device
100
, a tube-pinching device
140
is provided for sealing up the end of the tube
114
when the syrup is not delivered. In addition, a container
145
shown in
FIG. 10A
is a paperboard cup, etc., for receiving beverage therein.
The pump unit
120
comprises a tube-guide member
121
with a circular tube-guide path
123
formed on one face thereof and a driving cylinder
122
for rotating the tube-guide member
121
about a rotating axis
124
. The tube-guide member
121
is driven by the driving cylinder
122
so as to be switched between a pump-driving position (shown by a solid line in
FIG. 10A
) at which the pump fixed by a locking member of the tube-guide member
121
can be driven and a tube-inserting position (shown by a phantom line in
FIG. 10A
) used when the tube is inserted.
The pump unit
120
also comprises a rotating roller
130
for pinching the tube
114
against the tube-guide member
121
so as to squeeze the syrup in the tube
114
therefrom. The rotating roller
130
comprises a disc-like rotating base plate
131
driven by a driving motor
134
and rollers
132
rotatably fixed to a plurality (three in this example) of pins
133
spaced around the circumference of the rotating base plate
131
at equal intervals. The rotating roller
130
is driven by a predetermined rotating angle in accordance with the amount of the syrup required to be delivered.
When the fluid accommodating unit
110
is attached thereto, the tube-guide member
121
is switched to the tube-inserting position so that the tube
114
is arranged between the tube-guide member
121
and the rotating roller
130
and then, the tube-guide member
121
is switched to the pump-driving position.
The tube-pinching device
140
comprises a fixing member
141
fixed to the supplying device
100
, a pinching member
142
for pinching an end portion of the tube
114
against the fixing member
141
so as to seal the tube
114
off, and a cylinder member
143
for pushing and retracting the pinching member
142
. Therefore, various germs and the like cannot enter thereinto via the tube
114
.
However, in a system for supplying a fixed amount of fluid using such a tube pump, when exchanging a BIB, troublesome processes have to be stepped, in which the tube-guide member
121
is switched to the tube-inserting position, the tube
114
is arranged between the tube-guide member
121
and the rotating roller
130
by curving the tube
114
, and the tube-guide member
121
is then switched to the pump-driving position.
Although the end of the tube is sealed off by the pinching device in a state that the fluid accommodating unit
110
is placed in the supplying device, there may be a problem in which during exchanging the BIB, the syrup accommodated in the BIB is discharged from the tube or air enters into the BIB so that various germs are mixed with the syrup in the BIB, because any special closing means is not provided in the tube itself.
Accordingly, instead of the tube pump of a conventional system for supplying a fixed amount of fluid, the use of a bellows pump is expected. The bellows pump comprises a bellows having an internal volume being variable by the external drive and two check valves respectively arranged in the flow-inlet and the flow-outlet of the bellows.
The check valve for use in a conventional bellows pump generally has a structure in which a fluid path formed on a valve base is opened and closed by a planer or spherical valve body.
That is, in the check valve using the planer valve body: one end of the planer valve body is attached to the valve base; the opening of the fluid path is normally closed due to the elasticity of the valve body; when fluid flows toward the delivery, the valve body is separated from the opening of the fluid path due to the pressure of the fluid so that the opening of the fluid path is opened.
In the check valve using the spherical valve body: the valve body is pushed to the opening of the fluid path from the downstream by an elastic member such as a coil spring so that the opening of the fluid path is normally closed; when fluid flows toward the delivery, the valve body is separated from the opening of the fluid path by compressing the coil spring, etc., due to the pressure of the fluid so that the opening of the fluid path is opened.
However, in the above-mentioned check valves, although the reverse flow of the fluid can be prevented during driving of the pump, the check valve may be opened due to the external impulse so that there have been problems that the leakage is produced from the check valve during the fluid delivery so that the syrup may be delivered in excess of a predetermined amount or the syrup once delivered flows backward into the pump so that the syrup in the pump and the BIB may be contaminated with various germs.
SUMMARY OF THE INVENTION
In view of the above-described situations, the present invention has been made, so that it is an object of the present invention to provide a disposable mechanism for taking out a fixed amount of fluid and a system for supplying a fixed amount of fluid in which the reverse flow of the fluid is eliminated and a precise fixed amount of the fluid can be delivered.
According to the present invention, the above-mentioned object can be achieved by a disposable mechanism for taking out a fixed amount of Fluid and a system for supplying a fixed amount of fluid which will be described.
In accordance with a first aspect of the present invention, a disposable mechanism for taking out a fixed amount of fluid by bellows pump with check valves comprising a bellows pump, two check valves attached to both ends of the bellows pump, a bag made from flexible film positioned at the check valve of fluid-flow-inlet side and the previously-mentioned check valve is comprised of; hemisphere shaped valve base, hemisphere shaped valve of elastic material such as rubber which the periphery being attached to the hemisphere shaped valve base and are shaped to cover closely the round surface of the hemisphere shaped valve base and has round holes located near the center of it, and fluid piercing hole placed in piercing condition in the center of the valve base from the flat surface to the round surface.
In accordance with a second aspect of the present invention, a disposable mechanism for taking out a fixed amount of fluid by bellows pump with check valves, described in claim 1, characterized by fluid piercing holes placed several on circumference of check valve, and each fluid piercing hole is either placed in radial direction from the flat surface of the hemisphere shaped valve base to the round surface or in vertical direction from the flat surface of the valve base.
In accordance with a third aspect of the present invention, a system for supplying a fixed amount of fluid comprises a fluid accommodating unit comprising a fluid accommodating bag for accommodating fluid therein and a pump connected to the fluid accommodating bag for pumping the fluid, and a fluid supplying device body in which the fluid accommodating unit is detachably disposed and in which a pump driving mechanism for driving the pump is disposed, the system supplying a fixed amount of the fluid by the fluid accommodating unit in the fluid supplying device body when the fluid is being supplied, wherein the pump of the fluid accommodating unit is a bellows pump comprising a bellows and two check valves arranged in a fluid inlet and a fluid outlet of the bellows, respectively, the check valve comprising a valve base whose downstream surface is curved to be convex toward the downstream side and a valve body made from an elastic thin plate for covering the downstream surface of the valve base, the valve base having fluid-flow-through holes extending from the fluid upstream surface to portions of the downstream surface covered with the valve body, the valve body being fixed to the valve base on the periphery of the valve body while having a hole at the center thereof for allowing the flow of the fluid, and wherein the pump driving mechanism of the fluid supplying device body drives the bellows so as to expand and contract the bellows at a predetermined stroke when the fluid accommodating unit is placed in the system for supplying a fixed amount of fluid.
In accordance with a fourth aspect of the present invention, a system for supplying a fixed amount of fluid comprises a fluid accommodating unit comprising a fluid accommodating bag for accommodating fluid therein and a pump connected to the fluid accommodating bag for pumping the fluid, and a fluid supplying device body in which the fluid accommodating unit is detachably disposed and in which a pump driving mechanism for driving the pump is disposed, the system supplying a fixed amount of the fluid by the fluid accommodating unit in the fluid supplying device body when the fluid is being supplied, wherein the pump of the fluid accommodating unit is a bellows pump comprising a bellows and two check valves arranged in a fluid inlet and a fluid outlet of the bellows, respectively, the check valve comprising a valve base whose downstream surface is curved to be convex toward the downstream side and a valve body made from an elastic thin plate for covering the downstream surface of the valve base, the valve base having fluid-flow-through holes extending from the fluid upstream surface to portions of the downstream surface covered with the valve body, the valve body being fixed to the valve base on the periphery of the valve body while having a hole at the center thereof for allowing the flow of the fluid, the pump driving mechanism of the fluid supplying device body driving the bellows so as to expand and contract the bellows at a predetermined stroke when the fluid accommodating unit is placed in the system for supplying a fixed amount of fluid, and wherein an outlet of the fluid accommodating unit is provided with closing means for closing the outlet and the fluid supplying device body is provided with a sealing-valve driving device for driving the closing means when the bellows pump is not being driven.
According to the third and the fourth aspect of the present invention, because in the check valve of the bellows pump, the downstream surface of the valve base is curved to be convex toward the downstream side and the fluid-flow-through holes are formed so as to extend from the fluid upstream surface of the valve base to portions of the downstream surface covered with the valve body, and the valve body made from an elastic thin plate for covering the downstream surface of the valve base is fixed to the valve base on the periphery of the valve body while having a hole at the center thereof for allowing the flow of the fluid, when pressure is not applied to the valve body from the upstream or pressure is applied to the valve body from the downstream, the valve body adhere closely to the downstream surface of the valve base so as to plug the fluid-flow-through holes.
Accordingly, fluid is not allowed to flow toward the upstream in these states. Only when pressure is applied to the fluid from the upstream, the valve body is pushed toward the downstream so as to form a clearance between the valve body and the valve base, so that the fluid flows from the fluid-flow-through holes of the valve base toward the downstream via the hole for allowing the flow of the fluid of the valve body.
Because the pump driving mechanism of the fluid supplying device body drives the bellows so as to expand and contract the bellows at a predetermined stroke when the fluid accommodating unit is placed in the system for supplying a fixed amount of fluid, a fixed amount of the fluid is securely pumped by driving the bellows pump.
Furthermore, according to the fourth aspect, an outlet of the fluid accommodating unit is provided with closing means for closing the outlet and the fluid supplying device body is provided with a sealing-valve driving device for driving the closing means when the bellows pump is not being driven, thereby the reverse flow of the fluid from the outlet of the fluid accommodating unit is securely prevented.
In a system for supplying a fixed amount of fluid according to the third and the fourth aspect of the present invention, an end of the fluid accommodating unit is preferably provided with replacement-part-fitting means which can attach an attached replacement part to the fluid accommodating unit.
The end of the fluid accommodating unit may be provided with the replacement-part-fitting means, so that an attached replacement part having a required function may be attachable and detachable thereto freely. As the attached replacement part, a reverse-flow-preventing device of fluid and a mixing device with other kinds of fluid may be adopted.
Preferably, the attached replacement part is a mixing device for mixing a fixed amount of the fluid supplied with another kind of fluid. As the other kinds of fluid, there are cold water, carbonated water, warm water, and so forth, and the most suitable mixing device for the kind of the fluid may be selected therefrom for attaching thereto.
Thereby, when a supplying system for one kind of beverage is changed to that for another different kind of beverage, the entire fluid supplying system is not necessarily required to change only when the attached replacement part is replaced.
Preferably, the valve body is a thin film having a predetermined thickness. The valve body is thereby manufactured easily by punching the thin film with a predetermined thickness so as to have a predetermined shape.
Preferably, the valve body is a thin film in which the thickness decreases toward the hole formed at the center.
Because the valve body is a thin film with the thickness decreasing toward a hole formed at the center thereof, so that it is elastically deformed by a small force, a small pressure difference between the upstream and the downstream of the valve causes the valve body to stick to or separate from the valve base, resulting in the achievement of the secure opening and closing operations of the valve.
Preferably, the pump driving mechanism is a reciprocating mechanism for vertically reciprocating at least one of upper and lower ends of the bellows.
In this case, at least one of upper and lower ends of the bellows is vertically reciprocated by the pump driving mechanism so that fluid can be fed under pressure in a one-way direction by the operation of the two check valves respectively arranged in the fluid-flow-inlet in the upstream of the bellows and the fluid-flow-outlet in the downstream of the bellows. It is sufficient for the vertical reciprocating only to change the internal volume of the bellows, so that one or both of the upper and lower ends may be vertically moved.
Preferably, the pump driving mechanism is provided with control means for controlling the number of cycles of the reciprocating driving and the reciprocating speed during one time supplying operation.
The number of cycles of the reciprocating driving and the reciprocating speed of the bellows during one time supplying operation are thereby controlled by the control means in the pump driving mechanism, so that the fluid may be pumped at a amount and speed optimum for the kind and viscosity, etc. of the fluid.
Preferably, the fluid accommodating unit is provided with a sealing-valve mechanism as closing means and the fluid supplying device body is provided with a driving mechanism for driving the sealing-valve mechanism.
When the fluid accommodating unit is provided with the sealing-valve mechanism which is driven by the driving mechanism for driving the sealing-valve mechanism disposed in the fluid supplying device body, the sealing-valve mechanism contacting the fluid can be replaced together with the fluid accommodating unit during the replacement of the fluid accommodating unit, thereby not only saving a time and energy for the replacement but also the leakage of the fluid out of the unit during the replacement can be prevented so as to eliminate labor for cleaning the fluid accommodating unit.
Preferably, the sealing-valve mechanism of the fluid accommodating unit is formed as a cylinder which vertically moves so that the periphery of the valve body hole of the lower check valve can be pushed against the valve base while allowing the fluid to flow-through the inside of the cylinder.
In this case, because the sealing-valve mechanism of the fluid accommodating unit is formed as the cylinder which vertically moves so that the periphery of the valve body hole of the lower check valve can be pushed against the valve base while allowing the fluid to flow-through the inside of the cylinder, the number of parts of the sealing-valve mechanism can be reduced, resulting in reduction of the manufacturing cost.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a partly sectional front view of a system for supplying a fixed amount of fluid according to the present invention;
FIG. 2
is an enlarged sectional view of a bellows pump used in the system for supplying a fixed amount of fluid shown in
FIG. 1
;
FIGS. 3A and 3B
show a check valve used in the system for supplying a fixed amount of fluid shown in
FIG. 1
,
FIG. 3A
is an enlarged sectional view of the check valve in a closed state, and
FIG. 3B
is an enlarged sectional view of a valve body of the check valve;
FIG. 4
is an enlarged sectional view of the check valve in an opened state used in the bellows pump shown in
FIG. 2
;
FIG. 5
is a bottom plan view of the check valve shown in
FIG. 3
;
FIGS. 6A and 6B
show another check valve used in the bellows pump shown in
FIG. 2
,
FIG. 6A
is an enlarged sectional view of the check valve in a closed state, and
FIG. 6B
is an enlarged sectional view of a valve body of the check valve;
FIG. 7
is an enlarged sectional view of the other check valve in an opened state used in the bellows pump shown in
FIG. 2
;
FIG. 8
is a bottom plan view of the check valve shown in
FIG. 7
;
FIG. 9
is a schematic diagram of a fluid supplying system having plural fluid supplying devices according to the present invention; and
FIGS. 10A and 10B
show a conventional system for supplying a fixed amount of fluid,
FIG. 10A
is a front view thereof, and
FIG. 10B
a bottom plan view showing a tube-pinching device when a fluid supplying pipe is closed.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
An embodiment of the present invention will be described below with reference to the attached drawings. The embodiment is a supplying system of post-mix type beverage just like the conventional system described above. In the embodiment, beverage is one time supplied by diluting 5 ml of syrup 20 to 30 times with cold water, carbonated water, hot water, or the like.
In a beverage supplying system according to the embodiment, a fluid accommodating unit
10
disposed in a supplying apparatus
1
for accommodating syrup sealed up therein comprises a BIB
13
comprising a box
11
and a bag
12
made from flexible film and arranged in the box
11
and a bellows pump
20
made from a synthetic resin such as polyethylene and attached to the BIB
13
so as to hang therefrom. The lower end of the bellows pump
20
is provided with a valve-sealing mechanism
60
for sealing up the lower end of the bellows pump
20
when the syrup is not delivered.
The supplying apparatus
1
is provided with a pump-driving mechanism
50
for driving the bellows pump
20
and a valve-sealing-drive device
70
for driving the valve-sealing mechanism
60
.
The bellows pump
20
, as shown in
FIG. 2
, comprises a bellows
21
and two check valves
30
u
and
30
d
respectively arranged in the fluid-flow-inlet in the upstream of the bellows and the fluid-flow-outlet in the downstream of the bellows. The bellows
21
is a bellows member formed by blow-molding a soft synthetic resin such as polyethylene or polystyrene, in which the internal volume is changeable by changing the longitudinal size thereof in the vertical direction. To the bellows
21
, the check valves
30
u
and
30
d
, the BIB
13
, and cylindrical parts
22
and
23
for fixing the valve-sealing mechanism
60
, which is sealing means, to the bellows
21
are attached up and down.
In the embodiment, the two check valves
30
u
and
30
d
have the same shape and allow the movement of the syrup as fluid only in the direction from the BIB
13
(upstream) to the lower part (downstream). When the upper check valve
30
u
is described as it is identical in the structure with the lower check valve
30
d
, the check valve
30
u
, as shown in
FIGS. 3A
to
5
, has the downstream surface curved to be convex to the downstream while comprises a disc-like valve base
31
having a recess in the upstream and a valve body
35
formed of an elastic thin plate and covering the downstream surface of the valve base
31
.
Also, in the embodiment, the valve base
31
has eight holes
34
penetrated from the fluid upstream surface to the covered portions with the valve body
35
of the downstream surface in parallel with the axis of the bellows pump
20
for allowing to flow-through fluid while it is provided with a fitting flange
33
formed in the periphery thereof.
The valve body
35
, as shown in
FIGS. 3A
to
4
, is fixed to the valve base
31
so that the periphery
37
thereof is putted into the cylindrical part
22
while having a hole
36
at the center thereof for allowing to flow-through the fluid. In the embodiment, the valve body
35
is formed from an elastic material such as silicone rubber to have a circular disc shape which has a thin thickness of approximately constant 0.5 mm and the hole
36
formed at the center, as shown in FIG.
3
B. In the embodiment, the valve body
35
, as shown in
FIG. 3A
, adheres closely to the valve base
31
by holding the disc-like valve body
35
with the cylindrical part
22
so as to be attached to the valve base
31
. Therefore, the valve body
35
according to the embodiment can be easily manufactured only by punching a planar plate to have a predetermined shape without another processing.
In these check valves
30
u
and
30
d
, when the fluid pressure in the upstream (upper part in
FIG. 3A
) is larger than that in the downstream (lower part in FIG.
3
A), that is, for the check valve
30
u
when the bellows pump
20
is compressed and for the check valve
30
d
when the bellows pump
20
is extended, the valve body
35
is urged to the valve base
31
so as to close the openings of the holes
34
of the valve base
31
, thereby stopping the flowing of the fluid (FIG.
3
A).
On the other hand, when the fluid pressure in the downstream is larger than that in the upstream, that is, for the check valve
30
u
when the bellows pump
20
is extended and for the check valve
30
d
when the bellows pump
20
is compressed, the valve body
35
is separated from the valve base
31
, thereby flowing the fluid through the holes for allowing to flow-through the fluid (FIG.
4
).
The pump-driving mechanism
50
of the fluid supplying device body drives the bellows
21
so as to expand and contract it at a predetermined stroke in a state of the fluid accommodating unit
10
being placed in the system for supplying a fixed amount of fluid. For example, as shown in
FIG. 1
, a unit of an electric motor
51
combined with a link mechanism
52
for converting rotational motion into linear motion can be used. Another mechanical mechanism such as an electrically-driven actuator using gears, a solenoid, and a pneumatic or oil-hydraulic rectilinear-motion mechanism may be used as the pump-driving mechanism
50
by selecting therefrom.
The pump-driving mechanism
50
is provided with control means
80
for controlling the number of reciprocating drives and a reciprocating speed during one time supplying operation. The control means
80
controls the pump-driving mechanism
50
so as to have a delivery amount and a delivery speed optimum for the kind and viscosity, etc., of the fluid. As the control means
80
, a sequential controller, a microcomputer, and so forth may be used.
In the embodiment, the outlet of the fluid accommodating unit
10
is provided with a sealing-valve mechanism
60
as closing means for closing the outlet. The sealing-valve mechanism
60
, as shown in
FIG. 2
, comprises a cylindrical part
61
, which is vertically moved so that the hole fringe of the valve body
35
of the lower check valve
30
d
can be urged to the valve base
31
while it can flow the fluid through the inside thereof, and a thin-plate-closing flange
62
which covers the periphery of a cylindrical part
24
, which is attached to the downstream side of the lower check valve
30
d
, from the periphery of the cylindrical part
61
, and is driven by the valve-sealing-drive device
70
. As the valve-sealing-drive device
70
in the embodiment, a driving mechanism having the same structure as that of the pump-driving mechanism
50
such as an electrically-driven mechanism can be used, which controls the operational timing and the operational quantity by connecting the control means
80
thereto.
Next, another example of a check valve according to the present invention will be described. Differences of a check valve
40
according to the example from the above-mentioned check valves
30
u
and
30
d
are, as shown in
FIGS. 6A
to
7
: a valve body
45
is a thin film with the thickness decreasing toward a hole
46
formed at the center of the valve body
45
; a valve base
41
has a large thickness without a recess in the upstream side; and a fluid path
44
is formed along the axial line of the bellows pump so as to be opened toward the downstream.
Although the fundamental function of the check valve
40
of this example is the same as that of the above-described check valves
30
u
and
30
d
, because the valve body
45
is a thin film with the thickness decreasing toward a hole formed at the center thereof so that it is elastically deformed by a small force, a small pressure difference between the upstream and the downstream of the valve causes the valve body to stick to or separate from the valve base, resulting in the achievement of the secure opening and closing operations of the valve. Also, the valve base
41
can be processed easily by the absence of a recess in the upstream.
In the system for supplying a fixed amount of fluid according to the present invention, the following embodiments can be made other than the above-described embodiment. That is, the above-mentioned sealing-valve mechanism can be detachably placed as an attached replacement part via an attachment joint being attachable and detachable to the end of the bellows pump.
As an attached replacement part, there is a mixing device for mixing another fluid with syrup. The fluid such as cold water, carbonated water, hot water, or the combination of these kinds of fluid can be mixed with the syrup. An aerial-mix-type of fluid mixing device can be used, in which a nozzle for each fluid to be mixed is independently arranged so as to inject the fluid for mixing, may be used while the mixing may also be performed within a container. Furthermore, a device having a mechanical mixing mechanism using a rotary impeller may also be used.
Appliances related to the fluid supply such as an extension hose, a spraying device, an atomizer, and a fluid-injection gun being operative linked to the pump-driving mechanism may be adopted as replacement parts.
Moreover, in the above-described embodiments, the syrup for beverage is described as an example of the fluid to be delivered by a fixed amount; the fluid in the present invention is not limited to the syrup. That is, the fluid such as water, warm water, soft drinks to be supplied without dilution such as juice, alcoholic liquors, seasonings to be supplied by a fixed amount such as ketchup, mayonnaise, mustard, sauce, and soup for noodles may be applied to the present invention.
When a system for supplying a fixed amount of fluid according to the present invention is used for food in such a manner, the food contamination due to the reverse flow of the food can be prevented together with the precise and secure supply of a fixed amount of food.
The fluid applied to the present invention is not limited to the food; other kinds of fluid such as irrigation water for vegetation, liquid fertilizer, agricultural chemicals, oil such as lubricating oil and grease, adhesive, and glue may be used. When the system is used especially for oil and adhesive which take time for cleaning, because of the disposability of the pump and the fluid container, washing and cleaning of the pump and the fluid supplying device do not take time.
When embodying the present invention, as shown in
FIG. 9
, plural fluid supplying devices
1
according to the present invention may be arranged so as to form a fluid supplying system
90
. In the fluid supplying system
90
, while an object
93
to be filled with fluid is conveyed by a conveying line
92
, the object
93
can be sequentially filled with the fluid to be supplied by injectors
95
. During the filling, while motive power such as electric power, pneumatic pressure, and oil-hydraulic pressure is supplied in common to each supplying device
1
from a power source
96
via a supplying line
91
, each supplying device
1
can be automatically operated by providing a principal controller
97
which can drive each supplying device
1
in accordance with the arrival timing of the object
93
conveyed.
In such a manner, the field applicable to a system for supplying a fixed amount of fluid according to the present invention may be any one as long as it supplies a fixed amount of fluid.
The fields are specifically as follows:
(A) Providing beverage out of a store.
Providing post-mix beverage described in the embodiment, providing pre-mix beverage, and providing tea and hot water.
(B) In a store, providing a fixed amount of beverage and alcoholic liquors, and providing a fixed amount of the fluid such as seasonings and seasoning liquors.
In a store, providing post-mix beverage and pre-mix beverage, pouring seasonings such as ketchup, mayonnaise, and sauce, and pouring soup and sauce for noodles.
(C) Providing a fixed amount of the fluid such as seasonings and seasoning liquors in a field of the food industry.
Pouring seasonings into food and pouring soup and sauce for noodles in the food manufacturing.
(D) Providing fluid in gardening and agricultural fields.
Spraying water, fertilizer, and agricultural chemicals on growing crops and feeding water, feeds, and drugs to livestock.
(E) Providing fluid in industrial fields.
Providing oil and water to machines, pouring lubricating oils and grease into machines and tools, for example.
(F) Providing fluid in households.
Providing water to gardening plants and feeding water and feeds to pet animals:
(G) Providing fluid in other categories and fields.
Of course, the present invention can be applied to a device for supplying a fixed amount of fluid in any of categories and fields other than those described above.
A system for supplying a fixed amount of fluid according to the present invention is not limited to the beverage supplying systems described above in such a manner; various modifications can be made within the spirit and scope of the present invention.
Claims
- 1. A system for supplying a fixed amount of fluid comprising:a fluid accommodating unit comprising a fluid accommodating bag for accommodating fluid therein and a bellows pump connected to the fluid accommodating bag for pumping the fluid; and a fluid supplying device in which the pump driving mechanism for driving the bellows pump is disposed detachably to the fluid accommodating unit, the system supplying a fixed amount of the fluid by the fluid accommodating unit in the fluid supplying device when the fluid is being supplied, wherein the bellows pump connected to the fluid accommodating bag comprises a bellows and two check valves arranged in a fluid inlet and a fluid outlet of the bellows, respectively, wherein the check valves of the bellows pump are each comprising a valve base whose downstream surface is curved to be convex toward the downstream side and a valve body made from an elastic thin plate for covering the downstream surface of the valve base, wherein the valve base having more than one fluid-flow-through holes piercing from the fluid upstream surface all the way to the downstream surface, wherein the valve body is fixed to the valve base on its periphery and has a hole at its center for allowing the flow of the fluid, wherein the pump-driving mechanism of the fluid supplying device is adapted to drive the bellows so as to expand and contract the bellows at a predetermined stroke when the fluid accommodating unit is placed in the system for supplying a fixed amount of fluid, wherein an outlet of the bellows pump is provided with a sealing-valve mechanism for closing the outlet, and the fluid supplying device is provided with a sealing-valve driving device for driving the sealing-valve mechanism when the bellows pump is not being driven, wherein the afore mentioned sealing-valve mechanism comprises a cylinder which vertically moves so that the periphery of the valve body hole of the check valve arranged at the downstream surface can be pushed against the valve base while allowing the fluid to flow-through the inside of the cylinder.
- 2. A system according to claim 1, wherein an end of the fluid accommodating bag is provided with a replacement part fitting that can attach a replacement part to the fluid accommodating bag, and wherein the replacement part is a mixing device for mixing a fixed amount of the fluid supplied with another kind of fluid.
- 3. A system according to claim 1, wherein the valve body is a thin film in which the thickness decreases toward the hole formed at the center.
- 4. A system according to claim 1, wherein the valve body is a thin film in which the thickness decreases toward the hole formed at the center.
- 5. A system according to claim 1, wherein the pump-driving mechanism is a reciprocating mechanism for the expanding and contracting movement of the bellows by the check valve arranged at the fluid inlet or the check valve arranged at the fluid outlet.
- 6. A system according to claim 5 characterized by, with the expansion and contraction of the bellows (21) driven by the aforementioned pump-driving mechanism (50), emitting the accommodated fluid into the bellows (21) through the check valve (30u) with the expanding movement of compressing the valve body (35) of the check valve (30d) arranged at the downstream surface against the valve base (31) and pulling apart the valve body (35) of the check valve (30u) arranged at the upstream surface from the valve base (31) at the same time, and also emitting the fixed amount of accommodated fluid through the check valve (30d) arranged at the downstream surface with the contracting movement of compressing the valve body (35) of the check valve (30u) arranged at the upstream surface against the valve base (31), and pulling apart the valve body (35) of the check valve (30d) arranged at the downstream surface from the valve base (31) at the same time.
- 7. A bellows pump device comprising;a bellows (21) in the form of bellow and two check valves (30u, 30d) arranged at the fluid-inlet and fluid-outlet at each ends of the bellows (21); and wherein the afore mentioned check valves (30u, 30d) comprising a valve base (31) in a form of arch with its downstream surface curved to be convex to the downstream while its upstream surface configured with a recess, and a valve body (35) formed of an elastic thin plate which can be expanded and contracted freely and covering the downstream surface of the valve base (31), wherein the afore mentioned valve base (31) comprising more than one fluid-flow-through holes (34, 34) piercing from the fluid upstream surface all the way to the downstream surface, wherein the above mentioned valve body (35) having a hole (36) at the center thereof for allowing the flow of the fluid while being fixed to the valve base (31) on its periphery, which enable to open and close the fluid-flow-through holes (34, 34) of the valve base (31) freely, and which is characterized by delivering a fixed amount of accommodated fluid from the check valve (30d) arranged at the downstream by expanding and contracting the bellows (21) at a predetermined stroke so as to compress one end of the valve body (35) against the valve base (31) while pulling apart the other end of the valve body (35) from the valve base (31).
- 8. A device according to claim 7, characterized by having cylinders (22) attached to the fluid-inlet and fluid-outlet of the afore mentioned bellows (21), respectively, and within these cylinders (22), the aforementioned check valve (30u, 30d) is arranged.
- 9. A device according to claim 8, characterized by the aforementioned valve base (31) formed in a round shape, and flange (33) formed in the periphery thereof, while aforementioned valve body (35) fixed closely adjacent to the aforementioned valve base (31) with its periphery clamped by the afore mentioned flange (33).
- 10. A device according to claim 9, characterized by more than one fluid-flow-through holes (34, 34) on the aforementioned valve base (31) arranged in parallel with the axis of the of the valve base (31), and spaced equally on the concentric circle, which is situated on the aforementioned axis.
- 11. A device according to claim 10 characterized by the aforementioned valve body (35) formed from an elastic material such as silicone rubber to have a circular disc shape in a form of thin film, and a round hole (36) is penetrated at the center thereof.
- 12. A device according to claim 11 characterized by, with the expansion and contraction movement of the bellows (21), emitting the accommodated fluid into the bellows (21) through the check valve (30u) with the expanding movement of compressing the valve body (35) of the check valve (30d) arranged at the downstream surface against the valve base (31) and pulling apart the valve body (35) of the check valve (30u) arranged at the upstream surface from the valve base (31) at the same time, and also emitting the fixed amount of accommodated fluid through the check valve (30d) arranged at the downstream surface with the contracting movement of compressing the valve body (35) of the check valve (30u) arranged at the upstream surface against the valve base (31), and pulling apart the valve body (35) of the check valve (30d) arranged at the downstream surface from the valve base (31) at the same time.
Priority Claims (2)
| Number |
Date |
Country |
Kind |
| 2000-341143 |
Apr 2000 |
JP |
|
| 2001-107032 |
Apr 2001 |
JP |
|
US Referenced Citations (5)