This application claims priority to Taiwanese Application No. 096109334, filed Mar. 19, 2007, the disclosure of which is herein incorporated by reference.
1. Field of the Invention
This invention relates to a disposable syringe, more particularly to a disposable syringe which has a spacer to guard a plunger against undesired movement to a needle retraction initiating position so as to guard the syringe in a preuse position.
2. Description of the Related Art
Conventional medical devices or syringes for injection medicine, drawing blood samples, etc., have to be disposed of safely after injection in order to avoid accidental needle pricks or undesirable contamination. Although a tip protector is provided to be sleeved on the syringe after use to ensure that the needle is covered, the user is exposed to the risk of being pricked by the needle when sleeving the tip protector on the syringe. Therefore, there are available medical devices or syringes with a retractable needle that is retractable into a barrel or a plunger after the injection operation is completed, such as those disclosed in U.S. Pat. Nos. 6,743,199 and 6,921,386 issued to the applicants, and U.S. patent application Ser. Nos. 10/918,020 and 11/320,927 filed by the applicants. However, further improvements are desirable to prevent undesired withdrawal of the needle caused by inadvertent pressing of the plunger in a pre-use position, to ensure successful withdrawal of the needle, and to have a slenderized construction for small volume injection.
One object of the present invention is to provide a disposable syringe which can be guarded in a preuse position to prevent undesired withdrawal of a needle caused by inadvertent pressing of the plunger in the preuse position.
Another object of the present invention is to provide a disposable syringe which can ensure successful withdrawal of a needle.
Still another object of the present invention is to provide a disposable syringe which has a slenderized construction for small volume injection.
According to this invention, the disposable syringe includes a barrel, a needle assembly, a plunger, and a spacer. The barrel has front and rear open barrel ends opposite to each other along an axis, and a surrounding barrel wall which defines a passage. A pair of lugs extend radially from the surrounding barrel wall and adjacent to the rear open barrel end. A tubular catch extends from the lugs along the axis and away from the surrounding barrel wall to terminate at a peripheral edge, and has outer and inner surrounding surfaces. The inner surrounding surface defines an insertion hole. The needle assembly includes a needle cannula and a needle seat securing the needle cannula. The needle seat is movable in the passage between a position of use, where a tip end of the needle cannula extends outwardly of the front open barrel end, and a disposal position, where the tip end of the needle cannula is retracted into the passage. The plunger has a front open plunger end, a rear open plunger end which extends outwardly of the rear open barrel end, and an intermediate surrounding wall which defines an accommodation chamber, and which has a rear segment proximate to the rear open plunger end. The plunger is movable in the passage between the position of use, and a retraction initiating position, where the front open plunger end is coupled with the needle seat for withdrawal of the needle seat together with the needle cannula into the accommodation chamber. An endcap has an endwall extending radially to cover the rear open plunger end, and a ring wall extending from a periphery of the endwall to surround the rear segment and to terminate at a rim that confronts the lugs. The ring wall is fittable to the inner surrounding surface so as to permit the endcap to be retained in the insertion hole once the needle seat is placed in the disposal position. The spacer has front and rear abutment surfaces which detachably and respectively abut against the peripheral edge and the rim in a preuse position to thereby guard the plunger against movement towards the retraction initiating position.
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments of the invention, with reference to the accompanying drawings, in which:
Before the present invention is described in greater detail, it should be noted that same reference numerals have been used to denote like elements throughout the specification.
Referring to
The barrel 1 has front and rear open barrel ends 132,131 opposite to each other along an axis, and a surrounding barrel wall 13 which interconnects the front and rear open barrel ends 132,131, and which defines a passage 11. The surrounding barrel wall 13 has small-diameter and large-diameter wall portions (13a,13b) which are disposed proximate to the front and rear open barrel ends 132,131, respectively, to divide the passage 11 into small and large passage segments (11a,11b). The small-diameter wall portion (13a) has a flange 136 confronting rearwardly, and a plurality of retaining ribs 137 disposed adjacent to the large-diameter wall portion (13b).
A pair of lugs 133 extend radially from the large-diameter wall portion (13b) and are disposed adjacent to the rear open barrel end 131. A tubular catch 134 extends from the lugs 133 along the axis and away from the surrounding barrel wall 13 to terminate at a peripheral edge 139. The tubular catch 134 has outer and inner surrounding surfaces 1341,1342 opposite to each other radially. The inner surrounding surface 1342 defines an insertion hole 1343. Preferably, the lugs 133 and the tubular catch 134 are integrally formed with the barrel 1.
The needle assembly 2 includes a needle cannula 22 and a needle seat 21. The needle seat 21 is configured to secure the needle cannula 22, and is disposed to be movable in the passage 11 between a position of use, as shown in
A coil spring 15 is disposed in the small passage segment (11a) to surround the needle cannula 22, and has front and rear biasing ends that abut against the front open barrel end 132 and the front seat portion 214, respectively, so as to be placed in a compressed state when the needle seat 21 is in the position of use.
The needle seat 21 further has an anchored portion 211 which extends rearwardly from the rear seat portion 213 along the axis. In this embodiment, the anchored portion 211 is in the form of a plug. The plug has an axial passageway 2111 and two transverse passageways 2112 which are fluidly communicated with the passage 11 and the needle cannula 22, and which respectively extend along the axis and transverse to the axis.
The plunger 3 has a front open plunger end 37 which is spaced apart from the needle seat 21, and a rear open plunger end 38 which is opposite to the front open plunger end 37 along the axis, and which extends outwardly of the rear open barrel end 131 of the barrel 1. The plunger 3 further has an intermediate surrounding wall 32 which is interposed between the front and rear open plunger ends 37,38 to define an accommodation chamber 31 therebetween, and which has a rear segment 321 proximate to the rear open plunger end 38, and a protrusion 35 proximate to the rear segment 321. A seal member 36 is retainingly sleeved on the front open plunger end 37, and is air-tightly and slidably engaged with an inner barrel surface 130 of the large-diameter wall portion (13b). A coupling rod 34 is detachably inserted into the front open plunger end 37 to close the accommodation chamber 31. The coupling rod 34 has an anchoring area 341 in the form of a socket that is configured to engage and mate with the plug of the needle seat 21, i.e., the anchored portion 211.
An endcap 33 has an endwall 331 which extends in a transverse direction relative to the axis to cover the rear open plunger end 38, and a ring wall 332 which extends from a periphery of the endwall 331 along the axis to surround the rear segment 321 and to terminate at a rim 333 that confronts the lugs 133. The ring wall 332 is configured to be fittable to the inner surrounding surface 1342 of the tubular catch 134 so as to permit the endcap 33 to be retained in the insertion hole 1343 once the needle seat 21 is placed in the disposal position, as shown in
With reference to
The spacer 4 further has a ridge 44 which is disposed on the outer gripping wall 43 and distal from the inner gripping wall 42, and which extends along the axis to the spacer body 41 for easy manipulation.
Referring to
Referring to
When the plunger 3 is further pressed forwards to move the grip member 14 and the needle seat 21 forwardly, the front abutment 212 of the needle seat 21 is moved into the triggering space 135 to abut against the flange 136. By means of the movement of the needle seat 21 and the grip member 14, the friction and adhesion of the needle seat 21 upon the small-diameter wall portion (13a) and the friction and sticking of the grip member 14 upon the large-diameter wall portion (13b) can be diminished to facilitate subsequent withdrawal of the needle seat 21 and the needle cannula 22 into the accommodation chamber 31. At the same time, the needle seat 21 is disengaged from the grip member 14, and the coupling rod 34 is forced to move rearwards to disengage from the front open plunger end 37 so as to allow the coil spring 15 to bias the needle seat 21, as well as the needle cannula 22, to the disposal position. Thus, successful and smooth withdrawal of the needle cannula 22 is ensured.
It is noted that, after completion of needle retraction, the ring wall 332 of the endcap 33 is fitted to the inner surrounding surface 1342 of the tubular catch 134 so as to permit the endcap 33 to be retained in the insertion hole 1343, thereby preventing further manipulation of the endcap 33 for reuse. In addition, once the protrusion 35 abuts against the rear open barrel end 131, further forward movement of the plunger 3 is checked so as to prevent application of excess compression force to the grip member 14, which may result in deformation of the grip member 14 and may therefore hinder retraction of the needle seat 21.
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In the aforesaid embodiments, a disposable syringe is provided for injection of medication of a general volume, such as 3 ml, 5 ml or more. In the seventh preferred embodiment of this invention, as shown in
In order to obtain a slenderized construction of a disposable syringe of the present invention, the coupling rod 34 has a front coupling portion 342 which extends forwardly beyond the front open plunger end 37 and which has an anchoring area 341 in the form of a socket. The seal member 36 is retainingly sleeved on the front coupling portion 342, and is air-tightly and slidably engaged with the inner barrel surface 130 of the large-diameter wall portion (13b).
It is noted that, since the needle seat 21 is movably engaged with the grip member 14 and is largely disposed in the large passage segment (11b) of the barrel 1, and since the coil spring 15 of this invention is disposed to surround the needle cannula 22 with the rear biasing end abutting against the front seat portion 214 of the needle seat 21, the diameter of the coil spring 15 and the diameter of the needle seat 21 can be relatively small. Thus, the inner diameter of the barrel 1 for accommodating the plunger 3, which in turn accommodates the retracted needle seat 21, can be made comparatively small so as to slenderize the whole construction of the disposable syringe for convenient detailed calibration of small volumes, such as 0.5 ml and 1 ml. In addition, compared with the syringes of the previous embodiments in which the seal member 36 is sleeved on the front open plunger end 37 of the plunger 3, the seal member 36 of this embodiment is sleeved on the front coupling portion 342 of the coupling rod 34, thereby maximizing the inner diameter of the front open plunger end 37 for facilitating entry of the retracted needle seat 21 into the accommodation chamber 31 of the comparatively slender plunger 3.
While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretations and equivalent arrangements.
Number | Date | Country | Kind |
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096109334 | Mar 2007 | TW | national |