BRIEF DESCRIPTION OF THE DRAWINGS
Other features and advantages of the present invention will become apparent in the following detailed description of the preferred embodiments of the invention, with reference to the accompanying drawings, in which:
FIG. 1 is a sectional view of a conventional retractable syringe in a ready-to-use position;
FIG. 2 is a sectional view of the conventional retractable syringe in a state after completion of an injection stroke;
FIG. 3 is a sectional view of the conventional retractable syringe, showing that a needle-holding structure is fully retracted into a carpule;
FIG. 4 is an exploded sectional view of the first preferred embodiment of a disposable syringe according to this invention;
FIG. 5 is a sectional view of the first preferred embodiment in an initial assembled position;
FIG. 6 is a fragmentary sectional view of the first preferred embodiment;
FIG. 7 is a sectional view of the first preferred embodiment during an injection stroke;
FIG. 8 is a sectional view of the first preferred embodiment after completion of the injection stroke;
FIG. 9 is a sectional view of the first preferred embodiment, showing the state of disengagement of a seat member from a grip member;
FIG. 10 is a sectional view of the first preferred embodiment, showing that a needle cannula is fully retracted into a barrel;
FIG. 11 is a sectional view of the second preferred embodiment of a disposable syringe according to this invention;
FIG. 12 is a sectional view of the third preferred embodiment of a disposable syringe according to this invention in the initial assembled position;
FIG. 13 is a sectional view of the third preferred embodiment during an injection stroke;
FIG. 14 is a sectional view of the third preferred embodiment, showing that a needle cannula is fully retracted into a barrel;
FIGS. 15 to 18 respectively are sectional views of the fourth, fifth, sixth, and seventh preferred embodiments of a disposable syringe according to this invention;
FIG. 19 is a sectional view of the eighth preferred embodiment of a disposable syringe according to this invention in the initial assembled position;
FIG. 20 is a sectional view of the eighth preferred embodiment, showing that a needle cannula is fully retracted into a barrel;
FIG. 21 is a sectional view of the ninth preferred embodiment of a disposable syringe according to this invention;
FIG. 22 is an exploded sectional view of the tenth preferred embodiment of a disposable syringe according to this invention;
FIG. 23 is a sectional view of the tenth preferred embodiment in the initial assembled position;
FIGS. 24 and 25 respectively are sectional views of the eleventh and twelfth preferred embodiments of a disposable syringe according to this invention;
FIG. 26 is a sectional view of the thirteenth preferred embodiment of a disposable syringe according to this invention in the initial assembled position;
FIG. 27 is a sectional view of the thirteenth preferred embodiment, showing that a needle cannula is fully retracted into a barrel; and
FIG. 28 is a sectional view of the fourteenth preferred embodiment of a disposable syringe according to this invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Before the present invention is described in greater detail, it should be noted that same reference numerals have been used to denote like elements throughout the specification.
Referring to FIGS. 4 to 6, the first preferred embodiment of a disposable syringe according to the present invention is shown to comprise a barrel 1, a needle cannula 23, a seat member 22, a grip member 21, a biasing member 24, a tip protector 25, a carpule 3, a plunger 4, and a plunger protector 5.
The barrel 1 includes front and rear barrel ends 122, 121 opposite to each other along an axis in an axial direction, a surrounding barrel wall 12 which interconnects the front and rear barrel ends 122, 121, and which includes front and rear wall portions 124, 123 that are disposed proximate to the front and rear barrel ends 122, 121 respectively, and that define front and rear compartments (11a,11b), respectively, and a finger flange 15 which is disposed proximate to the rear barrel end 121. In this embodiment, the rear compartment (11b) is larger than the front compartment (11a) in diameter so as to form a front annular shoulder 125 therebetween. The shoulder 125 has a plurality of fins 14 which extend towards the axis to terminate at an inner peripheral edge 141 that surrounds the axis. Moreover, a recess-like retaining portion 126 is disposed in the rear compartment (11b) adjacent to the rear barrel end 121. An annular stopper 127 is disposed forwardly of the retaining portion 126. A retaining ring 128 is disposed on the rear wall portion 123 adjacent to the front wall portion 124.
The needle cannula 23 has a tip end 232 which is disposed forwardly of the front barrel end 122 in a position of use (as shown in FIG. 5), and a communicating end 231 which is opposite to the tip end 232 along the axis and which is pointed.
The seat member 22 has a rear seat end surface 225 which holds the needle cannula 23, which permits rearward extension of the communicating end 231 of the needle cannula 23 therethrough, and which confronts rearwardly, a surrounding gripped portion 222 which surrounds the axis, and a surrounding front abutment surface 223 which is opposite to the rear seat end surface 225 and which confronts forwardly. The seat member 22 further has a tubular mount 226 which extends from the surrounding front abutment surface 223 into the front compartment (11a), and which is spaced apart from the inner peripheral edge 141 in radial directions by an inserted clearance that receives a lower end 242 of the biasing member 24 so as to permit the biasing member 24 to abut against the surrounding front abutment surface 223. The biasing member 24 is disposed in the front compartment (11a), and has an upper end 241 abutting against the front barrel end 122. The seat member 22 further has an annular stepped surface 227 which is spaced apart from the fins 14 of the shoulder 125 in the axial direction, and which extends radially and outwardly to join the gripped portion 222, and a plurality of fin spacers 221 which are angularly displaced from one another about the axis, and each of which is interposed between the annular stepped surface 227 and the fins 14 so as to brace the annular stepped surface 227 against the shoulder 125.
The grip member 21 is detachably retained on the rear wall portion 123 by a retaining ring 128, and is configured to be frictionally engaged with the gripped portion 222 so as to provide a resisting force that guards the gripped portion 222 against movement relative to the rear wall portion 123 in the axial direction during a piercing action of the needle cannula 23 for injection, and that permits disengagement of the grip member 21 from the gripped portion 222 so as to enable a subsequent movement of the seat member 22 when the grip member 21 is subjected to a pressing force. The tip protector 25 is removably sleeved on the barrel wall 12 for shielding the needle cannula 23 in the position of use.
The carpule 3 has a tubular wall 32 which is configured to be fitted in the rear compartment (11b), and which extends in the axial direction to terminate at a tubular edge surface 322 and a rear wall end 321. The carpule 3 further has front and rear seal members 35, 34 which are spaced apart from each other in the axial direction, and which, in cooperation with the tubular wall 32, form a sealed chamber 31 for holding liquid medicament. The front seal member 35 is secured to the tubular wall 32 by means of inter-engagement of female and male engaging portions 352, 324. The rear seal member 34 is limited to the tubular wall 32 by means of inter-engagement of female and male engaging portions 341, 323 so as to guard against undesired movement of the rear seal member 34 before injection, and is forced forwardly to permit disengagement of the female engaging portion 341 from the male engaging portion 323 to be moved to abut against the front seal member 35 in an initial course so as to expel the liquid medicament out of the sealed chamber 31, thereby placing the carpule 3 in a used-up position, as shown in FIG. 8. The front seal member 35 has a mating surface 354 which is configured to have a cavity 351 that extends inwardly and towards the sealed chamber 31. Thus, when the carpule 3 is assembled in the rear compartment (11b), the pointed communicating end 231 of the needle cannula 23 can pierce the mating surface 354 of the front seal member 35 to be retained in and to pass through the mating surface 354 such that the needle cannula 23 is in fluid communication with the sealed chamber 31, as shown in FIG. 7. Moreover, the tubular wall 32 of the carpule 3 has a rear annular shoulder 33 which extends radially and inwardly from the rear wall end 321 to guard against a rearward movement of the rear seal member 34 relative to the tubular wall 32. Thus, once the rear seal member 34 abuts against the front seal member 35 in the used-up position, the pressing force is transmitted through the tubular wall 32 to force the tubular edge surface 322 against the grip member 21 in a subsequent course so as to effect disengagement of the grip member 21 from the gripped portion 222, thereby placing the seat member 22 in a disengaging position, as shown in FIG. 9, where the mating surface 354 is closer to the front barrel end 122 than when the carpule 3 is in the used-up position. At this time, the gripped portion 222 is received in the cavity 351 to ensure that the carpule 3 is kept together with the seat member 22.
The plunger 4 includes first and second plunger bodies 43, 41. The first plunger body 43 has a push end 432 which is connected to the rear seal member 34 by virtue of a frictional force, and a first rear end portion 433 opposite to the push end 432 in the axial direction. The second plunger body 41 includes an operating end 42 which is disposed to extend outwardly of the rear barrel end 121 to be subjected to an external force (i.e., a pressing force applied by a user) that is greater in a subsequent course (i.e., a needle retraction stroke) than in an initial course (i.e., an injection stroke), and a second front end portion 413 which is opposite to the operating end 42, and which is releasably retained with the first rear end portion 433 by means of a mating engagement between an annular retaining protrusion 411 and an annular retaining groove 431 so as to generate a frictional force that is greater than the external force in the initial course and is smaller than the external force in the subsequent course. Moreover, the second plunger body 41 has an abutment 412 which is disposed on the second front end portion 413.
The plunger protector 5 is detachably sleeved on the rear wall portion 123 for shielding the plunger 4, and has a releasably engaging region 53 which is disposed on a peripheral wall 51 thereof and which is brought into frictional engagement with a periphery 421 of the operating end 42 of the plunger 4 when the plunger protector 5 is sleeved on the rear wall portion 123. The plunger protector 5 further has a step edge 52 which is disposed to abut against the rear barrel end 121 for positioning the plunger protector 5 in place.
Referring to FIGS. 5 and 7, in the injection stroke, the tip and plunger protectors 25, 5 are removed first to expose the needle cannula 23 and the plunger 4. The operator holds the finger flange 15 with his/her index and middle fingers and presses the operating end 42 of the plunger 4 forwardly with his/her thumb such that the carpule 3 is moved forwardly in the rear compartment (11b) to cause the communicating end 231 of the needle cannula 23 to pierce the mating surface 354 of the front seal member 35 so as to communicate the needle cannula 23 with the sealed chamber 31. The external pressing force is subsequently applied to the operating end 42 to cause the rear seal member 34 to be moved forwardly along the tubular wall 32 of the carpule 3 so as to place the carpule 3 in the used-up position, thereby completing the injection stroke, as shown in FIG. 8. When the carpule 3 is in the used-up position, the abutment 412 of the plunger 4 abuts against the rear annular shoulder 33 so as to impart the external force to the tubular wall 32 of the carpule 3.
As shown in FIGS. 8 and 9, the external pressing force is subsequently applied to the operating end 42 to force the tubular edge surface 322 against the grip member 21 so as to effect disengagement of the grip member 21 from the gripped portion 222 resulting from blocking of the seat member 22 by the fins 14, thereby placing the seat member 22 in the disengaging position. In this embodiment, referring once again to FIG. 6, the front abutment surface 223 of the seat member 22 is spaced apart from the fins 14 by a small clearance in the position of use. The clearance can serve as a triggering space for facilitating a rearward movement of the seat member 22 after the seat member 22 is moved forwardly with the front seal member 35 to bring the front abutment surface 223 into abutment against the fins 14. Once the grip member 21 is blocked by the fins 14, the external pressing force causes the gripped portion 222 of the seat member 22 to be received in the cavity 351 in the front seal member 35, further causes the disengagement of the retaining protrusion 411 of the second plunger body 41 from the retaining groove 431 in the first plunger body 43 to permit a forward movement of the second plunger body 41 relative to the first plunger body 43 until the periphery 421 of the operating end 42 is retained with the retaining portion 126 of the barrel 1 so as to guard against a rearward movement of the second plunger body 41 for preventing reuse of the syringe.
As shown in FIG. 10, when the seat member 22 is in the disengaging position, the biasing force of the biasing member 24 is released to bias the seat member 22 together with the carpule 3 towards the rear barrel end 121 so as to retract the tip end 232 of the needle cannula 23 into the front compartment (11a), thereby placing the needle cannula 23 in a disposal position. The carpule 3 is stopped by the annular stopper 127. At the same time, a large part of the first plunger body 43 is retracted into the second plunger body 41.
Referring to FIG. 11, the second preferred embodiment of a disposable syringe according to this invention is shown to be similar to the previous embodiment in construction. In the second embodiment, the front seal member 35 has an annular flange 353 which is disposed forwardly of the tubular wall 32 and which is brought to abut against the tubular edge surface 322 so as to ensure fluid-tight engagement of the front seal member 35 with the tubular wall 32. An annular barrier 36 is disposed to abut against the rear wall end 321 of the carpule 3, and is detachably sleeved on the rear seal member 34 to serve as the rear annular shoulder. Moreover, a sleeve 13 extends rearwardly from the inner peripheral edge 141 of the front annular shoulder 125 such that the annular stepped surface 227 of the seat member 22 abuts against the sleeve 13 in the position of use.
Referring to FIGS. 12 to 14, the third preferred embodiment of a disposable syringe according to this invention is shown to be similar to the first embodiment in construction. In the third embodiment, the barrel 1 has a tubular front wall 129 which extends forwardly from the rear wall portion 123 in the axial direction and which is spaced apart from the front wall portion 124 in radial directions to define a sliding channel 120 therebetween. A tubular touching member 16 is received in the sliding channel 120, and includes a tubular touching wall which surrounds the axis, and which has a rear engaging end 162 that is slidably engaged with the front wall portion 124, and a front touching end 161 that is movable by virtue of a sliding movement of the rear engaging end 162 between a forward position, where the touching end 161 is disposed forwardly of the tip end 232 of the needle cannula 23 for touching a patient's skin prior to piercing of the skin with the tip end 232, and a rearward position, where the touching end 161 is retracted to expose the tip end 232 for a piercing action. The front touching end 161 has a rough surface. The needle protector 25 removably covers the tubular front wall 129 so as to shield the needle cannula 23 before use.
During the injection stroke, the front touching end 161 is brought to touch a patient's skin and is forced to move rearwardly to the rearward position to expose the tip end 232 of the needle cannula 23 for the piercing action. When the touching member 16 comes into contact with the patient's skin, the patient's attention to the needle cannula 23 is diverted thereto, thereby minimizing the injection pain.
Referring to FIG. 15, the fourth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the third embodiment in construction. In the fourth embodiment, the syringe further comprises a spring 17 which is disposed in the sliding channel 120 to bias the touching end 161 of the touching member 16 to the forward position.
Referring to FIG. 16, the fifth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the fourth embodiment in construction. In the fifth embodiment, the front seal member 35 has an annular flange 353 which is disposed forwardly of the tubular wall 32 and which is brought to abut against the tubular edge surface 322 so as to ensure fluid-tight engagement between the front seal member 35 and the tubular wall 32. An annular barrier 36 is disposed to abut against the rear wall end 321 of the carpule 3, and is detachably sleeved on the rear seal member 34 to serve as the rear annular shoulder.
Referring to FIG. 17, the sixth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the fourth embodiment in construction. In the sixth embodiment, the tubular mount 226 of the seat member 22 extends through the front compartment (11a) to abut against the front barrel end 122. The barrel 1 has a tubular spacer 18 which is integrally formed with and which extends rearwardly from the front annular shoulder 125 to permit abutment of the front abutment surface 223 of the seat member 22 there against, and which encloses the lower end 242 of the biasing member 24 for steadying the biasing action of the biasing member 24.
Referring to FIG. 18, the seventh preferred embodiment of a disposable syringe according to this invention is shown to be similar to the sixth embodiment in construction. In the seventh embodiment, the carpule 3 is the same as that of the second embodiment. The surrounding front abutment surface 223 of the seat member 22 is disposed to be spaced apart from the fins 14 of the front annular shoulder 125 so as to expose the lower end 242 of the biasing member 24. Thus, the tubular spacer 18 is omitted, and the biasing member 24 may have a larger dimension to enhance the biasing strength thereof.
Referring to FIGS. 19 and 20, the eighth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the third embodiment in construction. In the eighth embodiment, the carpule 3 has an annular key slot 37 which is disposed adjacent to the tubular edge surface 322 and which extends in the axial direction to surround the front seal member 35. The seat member 22 has an annular key 224 which extends rearwardly from the gripped portion 222 and which is disposed to slide in and along the key slot 37 for facilitating a forward movement of the carpule 3 along the axis when the seat member 22 is brought to the disengaging position. Besides, the engagement of the key slot 37 with the key 224 facilitates rearward movement of the seat member 22 together with the carpule 3 toward the rear barrel end 121 so as to ensure retraction of the needle cannula 23 to the disposal position. By means of the provision of the key slot 37 and the key 224, the carpule 3 can be firmly received in the rear compartment (11b), thereby preventing the communicating end 231 from accidentally piercing the front seal member 35 during transport.
Referring to FIG. 21, the ninth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the eighth embodiment in construction, except that the barrel 1 is the same as that of the first embodiment.
Referring to FIGS. 22 and 23, the tenth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the first embodiment in construction. In the tenth embodiment, the barrel 1 has two parts. Particularly, the rear wall portion 123 of the barrel wall 12 includes a first wall segment (123a) which is integrally formed with and which extends rearwardly from the front wall portion 124 to receive the seat member 22 and the grip member 21 as a first unit, and a second wall segment (123b) which is threadedly engaged with the first wall segment (123a) to receive the carpule 3 and the plunger 4 as a second unit. A first end cap 6 is threadedly connected to the first wall segment (123a) for shielding the communicating end 231 of the needle cannula 23. A second end cap 7 is threadedly connected to the second wall segment (123b) for shielding the carpule 3. Thus, the first and second units can be packed separately to meet a variety of injection requirements.
Referring to FIG. 24, the eleventh preferred embodiment of a disposable syringe according to this invention is shown to be similar to the tenth embodiment in construction, except that the seat member 22 and the carpule 3 are the same as those of the ninth embodiment.
Referring to FIG. 25, the twelfth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the tenth embodiment in construction, except that the front wall portion 124 of the barrel 1, the tubular touching member 16, and the spring 17 are the same as those of the fourth embodiment.
Referring to FIGS. 26 and 27, the thirteenth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the first embodiment in construction. In the thirteenth embodiment, the front seal member 325 of the carpule 3 is integrally formed with the tubular wall 32. Instead of the seat member 22 which holds the needle cannula 23, the carpule 3 has a tubular needle holding portion 327 which extends forwardly from the mating surface 326 along the axis and which holds the communicating end 231 of the needle cannula 23 to communicate the needle cannula 23 with the sealed chamber 31. The carpule 3 further has an annular key slot 37 which extends forwardly from the mating surface 326 in the axial direction to surround the needle holding portion 327. The seat member 22 has an annular key 224 which extends rearwardly from the gripped portion 222 and which is disposed to slide in and along the key slot 37. Moreover, an elastomeric packing 26 is stuffed in the tip protector 25 such that when the tip protector 25 is sleeved on the barrel wall 12, the tip end 232 of the needle cannula 23 is trapped in the elastomeric packing 26, thereby preventing fluid leakage.
Referring to FIG. 28, the fourteenth preferred embodiment of a disposable syringe according to this invention is shown to be similar to the thirteenth embodiment in construction, except that the barrel 1 and the tubular touching member 16 are the same as those of the third embodiment.
As illustrated, the disposable syringe of this invention has the following advantages:
1. Since the communicating end 231 of the needle cannula 23 is held by the carpule 3 after the carpule 3 is mounted in the barrel 1, and since the seat member 22 is mated with the front seal member 35, 325 when the seat member 22 is in the disengaging position, the seat member 22 can be moved together with the carpule 3 towards the rear barrel end 121 by the biasing action of the biasing member 24 in the needle retraction stroke, thereby ensuring the retraction of the needle cannula 23 into the barrel 1.
2. Since the carpule 3 can be pre-assembled in the barrel 1, clinical injection operation by health care workers is simplified and convenient to conduct. In addition, the syringe can be conveniently rendered unreusable after injection in a single operation.
3. Since, the resisting force generated between the grip member 21 and the seat member 22, and the frictional force generated between the first and second plunger bodies 43, 41 during pressing of the plunger 4 are overcome by the external pressing force, the injection and needle retraction strokes are smooth and successful.
4. Since the operating end 42 of the plunger 4 is retained with the retaining portion 126 of the barrel 1 to guard against a rearward movement of the plunger 4 after the operating end 42 is fully pressed in the barrel 1, reuse of the syringe can be prevented.
While the present invention has been described in connection with what are considered the most practical and preferred embodiments, it is understood that this invention is not limited to the disclosed embodiments but is intended to cover various arrangements included within the spirit and scope of the broadest interpretations and equivalent arrangements.