The present invention relates generally to dissolution testing of analyte-containing media. More particularly, the present invention relates to rotation of a vessel utilized to contain dissolution media.
Dissolution testing is often performed as part of preparing and evaluating soluble materials, particularly pharmaceutical dosage forms (e.g., tablets, capsules, and the like) consisting of a therapeutically effective amount of active drug carried by an excipient material. Typically, dosage forms are dropped into test vessels that contain dissolution media of a predetermined volume and chemical composition. For instance, the composition may have a pH factor that emulates a gastro-intestinal environment. Dissolution testing can be useful, for example, in studying the drug release characteristics of the dosage form or in evaluating the quality control of the process used in forming the dose. To ensure validation of the data generated from dissolution-related procedures, dissolution testing is often carried out according to guidelines approved or specified by certain entities such as United States Pharmacopoeia (USP), in which case the testing must be conducted within various parametric ranges. The parameters may include dissolution media temperature, the amount of allowable evaporation-related loss, and the use, position and speed of agitation devices, dosage-retention devices, and other instruments operating in the test vessel.
As a dosage form is dissolving in the test vessel of a dissolution system, optics-based measurements of samples of the solution may be taken at predetermined time intervals through the operation of analytical equipment such as a spectrophotometer. The analytical equipment may determine analyte (e.g. active drug) concentration and/or other properties. The dissolution profile for the dosage form under evaluation—i.e., the percentage of analytes dissolved in the test media at a certain point in time or over a certain period of time—can be calculated from the measurement of analyte concentration in the sample taken. In one specific method employing a spectrophotometer, sometimes referred to as the sipper method, dissolution media samples are pumped from the test vessel(s) to a sample cell contained within the spectrophotometer, scanned while residing in the sample cell, and in some procedures then returned to the test vessel(s). In another more recently developed method, sometimes referred to as the in situ method, a fiber-optic “dip probe” is inserted directly in a test vessel. The dip probe includes one or more optical fibers that communicate with the spectrophotometer. In the in situ technique, the spectrophotometer thus does not require a sample cell as the dip probe serves a similar function. Measurements are taken directly in the test vessel and thus optical signals rather than liquid samples are transported between the test vessel and the spectrophotometer via optical fibers.
The apparatus utilized for carrying out dissolution testing typically includes a vessel plate having an array of apertures into which test vessels are mounted. When the procedure calls for heating the media contained in the vessels, a water bath is often provided underneath the vessel plate such that each vessel is at least partially immersed in the water bath to enable heat transfer from the heated bath to the vessel media. In one exemplary type of test configuration (e.g., USP-NF Apparatus 1), a cylindrical basket is attached to a metallic drive shaft and a pharmaceutical sample is loaded into the basket. One shaft and basket combination is manually or automatically lowered into each test vessel mounted on the vessel plate, and the shaft and basket are caused to rotate. In another type of test configuration (e.g., USP-NF Apparatus 2), a blade-type paddle is attached to each shaft, and the pharmaceutical sample is dropped into each vessel such that it falls to the bottom of the vessel. When proceeding in accordance with the general requirements of Section <711> (Dissolution) of USP24-NF19, each shaft must be positioned in its respective vessel so that its axis is not more than 2 mm at any point from the vertical axis of the vessel.
It therefore has been conventional in dissolution testing that shaft-driven, rotating instruments such as paddles, baskets or the like extend into and operate within vessels while dosage forms are dissolving. Unfortunately, like other instruments that may be inserted into vessels such as fiber-optic probes, conventional instruments utilized to agitate the dissolution media may engender hydrodynamic effects adverse to the acquisition of accurate dissolution data. Moreover, such instruments need to be precisely located within the vessel, and frequently recalibrated, to ensure validation of the dissolution data acquired during their operation in the vessels. Additionally, the presence of such instruments in the vessels impairs visual inspection of the contents of the vessels and access to the vessels. Additionally, when it is desired to utilize vessel covers to minimize evaporation loss from the vessels, the vessel covers must have holes to accommodate the operation of such instruments such that evaporation loss cannot be eliminated or at least reduced to an optimal degree.
Accordingly, there is a need for methods and apparatus for agitating dissolution media in a vessel while eliminating the disadvantages attending the use of instruments residing directly in the vessel.
To address the foregoing problems, in whole or in part, and/or other problems that may have been observed by persons skilled in the art, the present disclosure provides methods, processes, systems, apparatus, instruments, and/or devices, as described by way of example in implementations set forth below.
According to one implementation, a rotatable vessel includes a vessel body and a rotary member. The vessel body includes a cylindrical section coaxially disposed about a central axis of the vessel and circumscribing an upper opening, a bottom section adjoining the cylindrical section at an axial end of the cylindrical section opposite to the upper opening, and a flanged section extending radially outward from the cylindrical section proximate to the upper opening. The rotary member is secured to the flanged section and includes a drive coupling section configured to be coupled to a drive device, wherein the vessel body and the rotary member are rotatable together about the central axis. The rotary member further includes a movable bearing portion configured to be coupled to a stationary bearing portion supporting the rotary member.
According to another implementation a dissolution test apparatus includes a vessel support member, a rotary member, a drive device, and a drive linkage. The vessel support member includes a vessel mounting site. The vessel mounting site has an aperture and includes a stationary bearing portion mounted at the aperture. The rotary member is rotatable about a central axis of the aperture and includes a movable bearing portion coupled to the stationary bearing portion. The drive device is mounted to the vessel support member. The drive linkage couples the drive device to the rotary member such that the drive device actuates rotation of the rotary member about the central axis and relative to the stationary bearing portion via the drive linkage.
According to another implementation, a vessel is mounted at the vessel mounting site of the dissolution test apparatus. A flanged section of the vessel is secured to the rotary member such that the vessel is rotatable with the rotary member about the central axis.
According to another implementation, a method is provided for agitating dissolution media contained in a vessel mounted at a dissolution test apparatus. A rotary member is secured to a flanged section of the vessel. The vessel is installed at the dissolution test apparatus by inserting the vessel through an aperture of a vessel support member of the dissolution test apparatus, and coupling a movable bearing portion of the rotary member to a stationary bearing portion of the vessel support member. The rotary member is coupled to a drive device. The vessel is rotated about a central axis of the vessel by operating the drive device. The rotation agitates the dissolution media contained in the vessel.
Other devices, apparatus, systems, methods, features and advantages of the invention will be or will become apparent to one with skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims.
The invention can be better understood by referring to the following figures. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
The head assembly 104 may include mechanisms for operating or controlling various components that operate in the vessels 110 (in situ operative components). For example, the head assembly 104 conventionally supports stirring elements 114 that include respective motor-driven spindles and paddles operating in each vessel 110. Individual clutches 116 may be provided to alternately engage and disengage power to each stirring element 114 by manual, programmed or automated means. The head assembly 104 also includes mechanisms for driving the rotation of the stirring elements 114. As described in more detail below, implementations taught in the present disclosure eliminate the need for stirring elements 114 and associated components.
The head assembly 104 may also include mechanisms for operating or controlling media transport cannulas that provide liquid flow paths between liquid lines and corresponding vessels 110. In the present context, the term “between” encompasses a liquid flow path directed from a liquid line into a vessel 110 or a liquid flow path directed from a vessel 110 into a liquid line. Accordingly, the media transport cannulas may include media dispensing cannulas 118 for dispensing media into the vessels 110 and media aspirating cannulas 120 for removing media from the vessels 110. The head assembly 104 may also include mechanisms for operating or controlling other types of in situ operative components 122 such as fiber-optic probes for measuring analyte concentration, temperature sensors, pH detectors, dosage form holders (e.g., USP-type apparatus such as baskets, nets, cylinders, etc.), video cameras, etc. A dosage delivery module 126 may be utilized to preload and drop dosage units (e.g., tablets, capsules, or the like) into selected vessels 110 at prescribed times and media temperatures. Additional examples of mechanisms for operating or controlling various in situ operative components are disclosed for example in above-referenced U.S. Pat. No. 6,962,674.
The head assembly 104 may include a programmable systems control module for controlling the operations of various components of the dissolution test apparatus 100 such as those described above. Peripheral elements may be located on the head assembly 104 such as an LCD display 132 for providing menus, status and other information; a keypad 134 for providing user-inputted operation and control of spindle speed, temperature, test start time, test duration and the like; and readouts 136 for displaying information such as RPM, temperature, elapsed run time, vessel weight and/or volume, or the like.
The dissolution test apparatus 100 may further include one or more movable components for lowering operative components 118, 120, 122 into the vessels 110 and raising operative components 118, 120, 122 out from the vessels 110. The head assembly 104 may itself serve as this movable component. That is, the entire head assembly 104 may be actuated into vertical movement toward and away from the vessel support member 106 by manual, automated or semi-automated means. Alternatively or additionally, other movable components 138 such as a driven platform may be provided to support one or more of the operative components 118, 120, 122 and lower and raise the components 118, 120, 122 relative to the vessels 110 at desired times. One type of movable component may be provided to move one type of operative component while another type of movable component may be provided to move another type of operative component (e.g., media dispensing cannulas 118 and/or media aspirating cannulas 120). Moreover, a given movable component may include means for separately actuating the movement of a given type of operative component 118, 120, 122. For example, each media dispensing cannula 118 or media aspirating cannula 120 may be movable into and out from its corresponding vessel 110 independently from the other cannulas 118 or 120. Conventionally, stirring elements 114 are coupled to the head assembly 104 and lowered into the vessels 110 to agitate the dissolution media. As described in more detail below, however, implementations taught in the present disclosure eliminate the need for stirring elements 114 and associated components.
The media dispensing cannulas 118 and the media aspirating cannulas 120 communicate with a pump assembly (not shown) via fluid lines (e.g., conduits, tubing, etc.). The pump assembly may be provided in the head assembly 104 or as a separate module supported elsewhere by the frame 102 of the dissolution test apparatus 100, or as a separate module located external to the frame 102. The pump assembly may include separate pumps for each media dispensing line and/or for each media aspirating line. The pumps may be of any suitable design, one example being the peristaltic type. The media dispensing cannulas 118 and the media aspirating cannulas 120 may constitute the distal end sections of corresponding fluid lines and may have any suitable configuration for dispensing or aspirating liquid (e.g., tubes, hollow probes, nozzles, etc.). In the present context, the term “cannula” simply designates a small liquid conduit of any form that is insertable into a vessel 110.
In a typical operation, each vessel 110 is filled with a predetermined volume of dissolution media by pumping media to the media dispensing cannulas 118 from a suitable media reservoir or other source (not shown). One of the vessels 110 may be utilized as a blank vessel and another as a standard vessel in accordance with known dissolution testing procedures. Dosage units are dropped either manually or automatically into one or more selected media-containing vessels 110. Conventionally, a stirring element 114 (or other agitation or USP-type device) is rotated within each vessel 110 at a predetermined rate and duration within the test solution as the dosage units dissolve. In other types of tests, a cylindrical basket or cylinder (not shown) loaded with a dosage unit is substituted for each stirring element 114 and rotates or reciprocates within the test solution. By contrast, as described further below, agitating instruments requiring residence in the vessels (such as paddles, baskets, and the like) are eliminated according to teachings in the present disclosure. For any given vessel 110, the temperature of the media may be maintained at a prescribed temperature (e.g., approximately 37+/−0.5° C.) if certain USP dissolution methods are being conducted. Media temperature is maintained by immersion of each vessel 110 in the water bath of water bath container 108, or alternatively by direct heating as described previously. The various operative components 118, 120, 122 provided may operate continuously in the vessels 110 during test runs. Alternatively, the operative components 118, 120, 122 may be lowered manually or by an automated assembly 104 or 138 into the corresponding vessels 110, left to remain in the vessels 110 only while sample measurements are being taken at allotted times, and at all other times kept outside of the media contained in the vessels 110. In some implementations, submerging the operative components 118, 120, 122 in the vessel media at intervals may reduce adverse effects attributed to the presence of the operative components 118, 120, 122 within the vessels 110. During a dissolution test, sample aliquots of media may be pumped from the vessels 110 via the media aspiration cannulas 120 and conducted to an analyzing device (not shown) such as, for example, a spectrophotometer to measure analyte concentration from which dissolution rate data may be generated. In some procedures, the samples taken from the vessels 110 are then returned to the vessels 110 via the media dispensing cannulas 118 or separate media return conduits. Alternatively, sample concentration may be measured directly in the vessels 110 by providing fiber-optic probes as appreciated by persons skilled in the art. After a dissolution test is completed, the media contained in the vessels 110 may be removed via the media aspiration cannulas 120 or separate media removal conduits.
As also illustrated in
The rotary member 270 may be coupled to an annular bearing 274 that is mounted to the vessel support member 206. The bearing 274 may have any configuration suitable for supporting the vessel 250 and enabling the rotary member 270 and the vessel body 252 to rotate freely about the central axis 254 in response to an actuating output received from the associated drive system. In the illustrated example, the bearing 274 includes a series of balls 276 (or pins, needles, rollers, or the like) circumferentially arranged about the central axis 254. As appreciated by persons skilled in the art, the arrangement of the balls 276 may be maintained by a suitable retaining element (not shown) such as a frame, cage, carriage or the like. The balls 276 are interposed between a movable bearing portion 278 and a stationary bearing portion 280, each of which may include annular raceways on which the balls 276 are free to rotate. The movable bearing portion 278 may be attached to or form a part of the rotary member 270. The movable bearing portion 278 is movable in the sense that it rotates together with the rotary member 270 and the vessel body 252 about the central axis 254. The stationary bearing portion 280 may be attached to or form a part of the vessel support member 206.
In alternative implementations, the vessel cover 282 or 382 may be stationary such that the vessel 250 or 350 rotates relative to the vessel cover 282 or 382. For example, the vessel cover 282 or 382 may be coupled to the vessel 250 or 350 via a bearing. In another example, the vessel cover 282 or 382 may be supported by the dissolution test apparatus in a position directly over the vessel 250 or 350 such that the vessel cover 282 or 382 spans the upper opening 264 or 364 of the vessel 250 or 350.
The dissolution test apparatus 600 further includes a vessel drive device or system 682 removably coupled to the rotary member 670 via any suitable drive coupling or linkage 684. The drive device 682 may be mounted to the vessel support member 606 or to another suitable portion of the dissolution test apparatus 600. In the illustrated example, the drive device 682 includes a motor that rotates an output shaft (not specifically shown). The drive device 682 further includes a rotary member 686 attached to and rotatable with the output shaft. The drive coupling or linkage 684 includes an endless member (e.g., a chain or belt) wrapped around the rotary member 686 of the drive device 682 and the rotary member 670 of the vessel 650. In some implementations employing a belt, the belt may also contact a non-driven idler pulley (not shown) that is mounted in an adjustable position on the vessel support member 606 to enable adjustment of belt tension.
In certain implementations as noted above, the vessel support member 606 may include more than one vessel mounting site to enable the simultaneous rotational agitation of more than vessel 650. In such cases, a drive device 682 and associated drive couplings or linkages 684 may be provided at each vessel mounting site to enable the rotations of the respective vessels 650 to be controlled independently. Alternatively, a single drive device 682 may be coupled to all vessels 650 mounted at the vessel support member 606.
The vessel 650 may be installed by inserting the vessel body 652 through the aperture and coupling the movable bearing portion of the rotary member 670 to the stationary bearing portion 680. The vessel 650 is then coupled to the drive device 682 by engaging the endless member or other type of linkage 684 with the rotary member 670 of the drive device 682 and the rotary member 670 of the vessel 650. The rotary output produced by the drive device 682 is transferred to the vessel 650 such that the vessel 650 rotates freely about a central axis 654 on the bearing formed by the movable bearing portion and the stationary bearing portion 680. During a dissolution test procedure, the vessel 650 may be filled with dissolution media and a dosage form may be introduced into the dissolution media according to any desired testing protocol. Rotation of the vessel 650 agitates the dissolution media while the dosage form is dissolving in the dissolution media, and does so without requiring the use of a paddle or other stirring element residing directly in the dissolution media.
Although the vessel 650 rotates freely about a central axis 654, the rotation is controlled by the drive device 682. The drive device 682 may communicate by wired or wireless means with a control unit provided with the dissolution test apparatus 600, thereby enabling a user to input the operating parameters of the drive device 682 and/or the control unit to execute a programmed set of instructions that control the operating parameters. It can be seen, then, that the rotation of the vessel 650 and thus agitation of the dissolution media may be tailored to a particular dissolution test in any desired manner. For instance, the vessel 650 may be rotated at a desired rotational speed. The vessel 650 may be rotated in an on/off (start/stop) fashion or in a continuous fashion. The rotational speed may be constant or vary over time according to a desired stepped speed profile or continuous speed profile such as, for example, a ramp, a sawtooth wave, a square wave, a sinusoidal wave, etc.
The dissolution test apparatus 600 illustrated in
In general, terms such as “communicate” and “in . . . communication with” (for example, a first component “communicates with” or “is in communication with” a second component) are used herein to indicate a structural, functional, mechanical, electrical, signal, optical, magnetic, electromagnetic, ionic or fluidic relationship between two or more components or elements. As such, the fact that one component is said to communicate with a second component is not intended to exclude the possibility that additional components may be present between, and/or operatively associated or engaged with, the first and second components.
It will be further understood that various aspects or details of the invention may be changed without departing from the scope of the invention. Furthermore, the foregoing description is for the purpose of illustration only, and not for the purpose of limitation—the invention being defined by the claims.
This application is related to the dissolution testing of analyte-containing media as well as following U.S. patent applications titled “Dissolution Test Vessel with Integrated Centering Geometry” and “Captive Evaporation Cover for Dissolution Systems”, which are commonly assigned by the same inventor to the assignee of the present disclosure. These U.S. patent applications are being filed concurrently with the present patent application on Feb. 14, 2008.