The process of distilling a chemical mixture involves applying a controlled amount of energy (e.g., heat) to a chemical mixture. The chemical mixture includes a number of elements that each has different characteristics, such as a boiling point. By applying controlled energy to the chemical mixture in fluid form, one of the elements with the lowest boiling point may evaporate while the remaining elements in the chemical mixture may remain in fluid form. As a result, the element that evaporated may be captured as a vapor, extracted from the remainder of the chemical mixture. The captured element may then be condensed back into fluid form, isolated from the remainder of the chemical mixture. This process may be repeated using increased amounts of energy to isolate and extract other elements from the remainder of the chemical mixture.
In general, in one aspect, the invention relates to a method of distilling a chemical mixture, the method comprising receiving, in a vessel comprising a complex, the chemical mixture comprising a plurality of fluid elements, applying electromagnetic (EM) radiation to the complex, wherein the complex absorbs the EM radiation to generate heat at a first temperature, transforming, using the heat generated by the complex, a first fluid element of the plurality of fluid elements of the chemical mixture to a first vapor element, and extracting the first vapor element from the vessel, where the complex is at least one selected from a group consisting of copper nanoparticles, copper oxide nanoparticles, nanoshells, nanorods, carbon moieties, encapsulated nanoshells, encapsulated nanoparticles, and branched nanostructures.
In general, in one aspect, the invention relates to a system for distilling a chemical mixture, the system comprising a vessel comprising a complex and configured to receive the chemical mixture comprising a plurality of elements, apply electromagnetic (EM) radiation to the complex, wherein the complex absorbs the EM radiation to generate heat, transform, using the heat generated by the complex, a first fluid element of the plurality of fluid elements in the first vessel to a first vapor element, where the remainder of the plurality of fluid elements forms a modified chemical mixture in the vessel, where the complex is at least one selected from a group consisting of copper nanoparticles, copper oxide nanoparticles, nanoshells, nanorods, carbon moieties, encapsulated nanoshells, encapsulated nanoparticles, and branched nanostructures.
Specific embodiments of the invention will now be described in detail with reference to the accompanying figures. Like elements in the various figures are denoted by like reference numerals for consistency.
In the following detailed description of embodiments of the invention, numerous specific details are set forth in order to provide a more thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
In general, embodiments of the invention provide for distilling a chemical mixture using an electromagnetic (EM) radiation-absorbing complex. More specifically, one or more embodiments of the invention provide for adding energy (e.g., heat) to a chemical mixture (i.e., a fluid that includes a number of elements, where each element has a unique boiling point relative to the other elements in the chemical mixture) in order to separate and extract one of the elements from the chemical mixture. Each element separated and extracted from the chemical mixture may be substantially pure. For example, argon extracted from air using distillation may be more than 95%, but less than 100%, pure.
Embodiments of the invention use complexes (e.g., nanoshells) that have absorbed EM radiation to produce the energy used to generate the heated fluid. The invention may provide for a complex mixed in a liquid solution, used to coat a wall of a vessel, integrated with a material of which a vessel is made, and/or otherwise suitably integrated with a vessel used to apply EM radiation to the complex. All the piping and associated fittings, pumps, valves, gauges, and other equipment described, used, or contemplated herein, either actually or as one of ordinary skill in the art would conceive, are made of materials resistant to the heat and/or fluid and/or vapor transported, transformed, pressurized, created, or otherwise handled within those materials.
A source of EM radiation may be any source capable of emitting energy at one or more wavelengths. For example, EM radiation may be any source that emits radiation in the ultraviolet, visible, and infrared regions of the electromagnetic spectrum. A source of EM radiation may be manmade or occur naturally. Examples of a source of EM radiation may include, but are not limited to, the sun, waste heat from an industrial process, and a light bulb. One or more concentrators may be used to intensify and/or concentrate the energy emitted by a source of EM radiation. Examples of a concentrator include, but are not limited to, lens(es), a parabolic trough(s), mirror(s), black paint, or any combination thereof.
Embodiments of this invention may be used in any residential, commercial, and/or industrial application where heating of a fluid may be needed. Examples of such applications include, but are not limited to, alcohol production (e.g., ethanol, methanol) as for a biofuels plant, chemical treatment, chemicals and allied products, (e.g., rubber, plastics, textile production), laboratories, perfumeries, air products (e.g., argon, hydrogen, oxygen), drug manufacturing, and alcoholic beverages.
In one or more embodiments, the complex may include one or more nanoparticle structures including, but not limited to, nanoshells, coated nanoshells, metal colloids, nanorods, branched or coral structures, and/or carbon moieties. In one or more embodiments, the complex may include a mixture of nanoparticle structures to absorb EM radiation. Specifically, the complex may be designed to maximize the absorption of the electromagnetic radiation emitted from the sun. Further, each complex may absorb EM radiation over a specific range of wavelengths.
In one or more embodiments, the complex may include metal nanoshells. A nanoshell is a substantially spherical dielectric core surrounded by a thin metallic shell. The plasmon resonance of a nanoshell may be determined by the size of the core relative to the thickness of the metallic shell. Nanoshells may be fabricated according to U.S. Pat. No. 6,685,986, hereby incorporated by reference in its entirety. The relative size of the dielectric core and metallic shell, as well as the optical properties of the core, shell, and medium, determines the plasmon resonance of a nanoshell. Accordingly, the overall size of the nanoshell is dependent on the absorption wavelength desired. Metal nanoshells may be designed to absorb or scatter light throughout the visible and infrared regions of the electromagnetic spectrum. For example, a plasmon resonance in the near infrared region of the spectrum (700 nm-900 nm) may have a substantially spherical silica core having a diameter between 90 nm-175 nm and a gold metallic layer between 4 nm-35 nm.
A complex may also include other core-shell structures, for example, a metallic core with one or more dielectric and/or metallic layers using the same or different metals. For example, a complex may include a gold or silver nanoparticle, spherical or rod-like, coated with a dielectric layer and further coated with another gold or silver layer. A complex may also include other core-shell structures, for example hollow metallic shell nanoparticles and/or multi-layer shells.
In one or more embodiments, a complex may include a nanoshell encapsulated with a dielectric or rare earth element oxide. For example, gold nanoshells may be coated with an additional shell layer made from silica, titanium or europium oxide.
In one embodiment of the invention, the complexes may be aggregated or otherwise combined to create aggregates. In such cases, the resulting aggregates may include complexes of the same type or complexes of different types.
In one embodiment of the invention, complexes of different types may be combined as aggregates, in solution, or embedded on substrate. By combining various types of complexes, a broad range of the EM spectrum may be absorbed.
In addition to europium, other examples of element oxides that may be used in the above recipe include, but are not limited to, erbium, samarium, praseodymium, and dysprosium. The additional layer is not limited to rare earth oxides. Any coating of the particle that may result in a higher melting point, better solubility in a particular solvent, better deposition onto a particular substrate, and/or control over the number of aggregates or plasmon resonance of the particle may be used. Examples of the other coatings that may be used, but are not limited to silica, titanium dioxide, polymer-based coatings, additional layers formed by metals or metal alloys, and/or combinations of materials.
X-ray photoelectron spectroscopy (XPS) and/or energy dispersive x-ray spectroscopy (EDS) measurements may be used to investigate the chemical composition and purity of the nanoparticle structures in the complex. For example,
In one or more embodiments of the invention, the complex may include solid metallic nanoparticles encapsulated with an additional layer as described above. For example, using the methods described above, solid metallic nanoparticles may be encapsulated using silica, titanium, europium, erbium, samarium, praseodymium, and dysprosium. Examples of solid metallic nanoparticles include, but are not limited to, spherical gold, silver, copper, or nickel nanoparticles or solid metallic nanorods. The specific metal may be chosen based on the plasmon resonance, or absorption, of the nanoparticle when encapsulated. The encapsulating elements may be chosen based on chemical compatibility, the encapsulating elements ability to increase the melting point of the encapsulated nanoparticle structure, and the collective plasmon resonance, or absorption, of a solution of the encapsulated nanostructure, or the plasmon resonance of the collection of encapsulated nanostructures when deposited on a substrate.
In one or more embodiments, the complex may also include copper colloids. Copper colloids may be synthesized using a solution-phase chemical reduction method. For example, 50 mL of 0.4 M aqueous solution of L-ascorbic acid, 0.8 M of Polyvinyl pyridine (PVP), and 0.01 M of copper (II) nitride may be mixed and heated to 70 degree Celsius until the solution color changes from a blue-green color to a red color. The color change indicates the formation of copper nanoparticles.
Referring to
In one or more embodiments, the complex may include copper oxide nanoparticles. Copper oxide nanostructures may be synthesized by 20 mL aqueous solution of 62.5 mM Cu(NO3)2 being directly mixed with 12 mL NH4OH under stirring. The mixture may be stirred vigorously at approximately 80° C. for 3 hours, then the temperature is reduced to 40° C. and the solution is stirred overnight. The solution color turns from blue to black color indicating the formation of the copper oxide nanostructure. The copper oxide nanostructures may then be washed and re-suspended in water via centrifugation.
In one or more embodiments of the invention, the complex may include branched nanostructures. One of ordinary skill in the art will appreciate that embodiments of the invention are not limited to strict gold branched structures. For example, silver, nickel, copper, or platinum branched structures may also be used.
In one or more embodiments of the invention, the gold branched nanostructures dispersed in water may increase the nucleation sites for boiling, absorb electromagnetic energy, decrease the bubble lifetime due to high surface temperature and high porosity, and increase the interfacial turbulence by the water gradient temperature and the Brownian motion of the particles. The efficiency of a gold branched complex solution may be high because it may allow the entire fluid to be involved in the boiling process.
As demonstrated in the above figures and text, in accordance with one or more embodiments of the invention, the complex may include a number of different specific nanostructures chosen to maximize the absorption of the complex in a desired region of the electromagnetic spectrum. In addition, the complex may be suspended in different solvents, for example water or ethylene glycol. Also, the complex may be deposited onto a surface according to known techniques. For example, a molecular or polymer linker may be used to fix the complex to a surface, while allowing a solvent to be heated when exposed to the complex. The complex may also be embedded in a matrix or porous material. For example, the complex may be embedded in a polymer or porous matrix material formed to be inserted into a particular embodiment as described below. For example, the complex could be formed into a removable cartridge. As another example, a porous medium (e.g., fiberglass) may be embedded with the complex and placed in the interior of a vessel containing a fluid to be heated. The complex may also be formed into shapes in one or more embodiments described below in order to maximize the surface of the complex and, thus, maximize the absorption of EM radiation. In addition, the complex may be embedded in a packed column or coated onto rods inserted into one or more embodiments described below.
In FIG, 12B, the mass loss as a function of time under exposure to the sun in accordance with one or more embodiments of the invention is shown. In
The resulting mass loss curves in
In one or more embodiments of the invention, the concentration of the complex may be modified to maximize the efficiency of the system. For example, in the case where the complex is in solution, the concentration of the different nanostructures that make up the complex for absorbing EM radiation may be modified to optimize the absorption and, thus, optimize the overall efficiency of the system. In the case where the complex is deposited on a surface, the surface coverage may be modified accordingly.
In
For each component shown in
In one or more embodiments of the invention, each heat generation system 1410 (e.g., heat generation system 11410, heat generation system N 1450) of the distillation system 1400 is configured to provide EM radiation. Each heat generation system may be ambient light, as produced by the sun or one or more light bulbs in a room. Optionally, in one or more embodiments of the invention, each EM radiation source (e.g., EM radiation source 11414, EM radiation source N 1454) is any other source capable of emitting EM radiation having one or a range of wavelengths. An EM radiation source may be a stream of flue gas derived from a combustion process using a fossil fuel, including but not limited to coal, fuel oil, natural gas, gasoline, and propane. In one or more embodiments of the invention, the stream of flue gas is created during the production of heat and/or electric power using a boiler to heat water using one or more fossil fuels. The stream of flue gas may also be created during some other industrial process, including but not limited to chemical production, petroleum refining, and steel manufacturing. The stream of flue gas may be conditioned before being received by a heat generation system. For example, a chemical may be added to the stream of flue gas, or the temperature of the stream of flue gas may be regulated in some way. Conditioning the stream of flue gas may be performed using a separate system designed for such a purpose.
In one or more embodiments of the invention, each EM radiation source is any other natural and/or manmade source capable of emitting one or more wavelengths of energy. The EM radiation source may also be a suitable combination of sources of EM radiation, whether emitting energy using the same wavelengths or different wavelengths.
Optionally, in one or more embodiments of the invention, each EM radiation concentrator (e.g., EM radiation concentrator 11412, EM radiation concentrator N 1452) is a device used to intensify the energy emitted by an EM radiation source. Examples of an EM radiation concentrator include, but are not limited to, one or more lenses (e.g., Fresnel lens, biconvex, negative meniscus, simple lenses, complex lenses), a parabolic trough, black paint, one or more disks, an array of multiple elements (e.g., lenses, disks), or any suitable combination thereof. An EM radiation concentrator may be used to increase the rate at which the EM radiation is absorbed by the complex.
In one or more embodiments of the invention, each chemical distiller (e.g., chemical distiller 11420, chemical distiller N 1460) of the distillation system 1400 is configured to receive a chemical mixture from a chemical mixture source (e.g., chemical mixture source 11422, chemical mixture source N 1462) in a vessel (e.g., vessel 11424, vessel N 1464) to generate a vapor element. A chemical mixture source (e.g., chemical mixture source 11422, chemical mixture source N 1462) is where the chemical mixture originates. In one or more embodiments of the invention, a chemical mixture source contains a mixture of the chemical mixture, which includes a number of elements (e.g., compounds, impurities, solids). A chemical mixture source may be any type of source of a chemical mixture, including but not limited to crude oil, vinegar, air (including in liquid form), and a solution that includes an alcohol (e.g., fatty acids mixed with an alcohol, one or more solvents mixed with an alcohol, a fermented solution). The chemical mixture may be any type of fluid. Examples of a chemical mixture may include, but are not limited to, an oil (e.g., light sweet crude, heavy crude, vegetable), vinegar, fermented solutions (e.g., spirits), air, natural gas, wood, petrochemicals, and herbs.
In one or more embodiments of the invention, a vessel (e.g., vessel 11424, vessel N 1464) holds the chemical mixture and facilitates the transfer of energy (e.g., heat) to the chemical mixture to generate a vapor of one or more elements in the chemical mixture. A vessel may be designed and configured to operate under a pressure. As an initial matter, those skilled in the art of distillation will appreciate that a number of different distillation feed methods (e.g., batch distillation, continuous distillation) and a number of different processing models and/or methods (e.g., vacuum distillation, column distillation, azeotropic distillation, freeze distillation, steam distillation, fractioning distillation, Raschig rings, extractive distillation, simple distillation, molecular distillation, short path distillation, pervaporation, flash distillation, reactive distillation, dry distillation, codistillation, rotary evaporation, kugelrohr, pressure-swing distillation).
Embodiments of this invention do not create a new distillation model or process. Rather, embodiments of this invention disclose a different way to generate and provide the energy (e.g., heat) used to perform an existing distillation process. Consequently, the various components shown in
A vessel (e.g., vessel 11424, vessel N 1464), or a portion thereof, may include the complex. For example, a vessel may include a liquid solution (e.g., the chemical mixture, some other material, liquid or otherwise, such as ethylene glycol or glycine) that includes the complex, be coated on one or more inside surfaces with a coating of the complex, be coated on one or more outside surfaces with a coating of the complex, include a porous matrix into which the complex is embedded, include a packed column that includes packed, therein, a substrate on which the complex is attached, include rods or similar objects coated with the complex and submerged in the liquid solution, be constructed of a material that includes the complex, or any combination thereof. A vessel may also be adapted to facilitate one or more EM radiation concentrators (not shown), as described above.
A vessel may be of any size, material, shape, color, degree of translucence/transparency, or any other characteristic suitable for the operating temperatures and pressures to produce the amount and type of each element from the chemical mixture designed for the application. For example, a vessel may be a large, stainless steel cylindrical tank holding a quantity of solution that includes the complex and with a number of lenses (acting as EM radiation concentrators) along the lid and upper walls. In such a case, the solution may include the chemical mixture to be heated to vaporize one or more elements of the chemical mixture. Further, in such a case, the chemical mixture may include properties such that the complex remains in the chemical mixture when a filtering system (described below) is used. Alternatively, a chemical vessel may be a translucent pipe with the interior surfaces coated (either evenly or unevenly) with a substrate of the complex, where the pipe is positioned at the focal point of a parabolic trough (acting as an EM radiation concentrator) made of reflective metal.
In one or more embodiments of the invention, a chemical distiller includes a vapor collector (e.g., vapor collector 11426, vapor collector N 1466). A vapor collector may be a part of, or coupled to, the vessel to collect one or more vapor elements that are heated and separated from the chemical mixture. A vapor collector may also be coupled to a condenser and/or a storage tank (each described below). A vapor collector may also be controlled by, or operate in conjunction with, one or more components (e.g., a fan, a temperature gauge) of a control system (described below).
Optionally, in one or more embodiments of the invention, a condenser (e.g., condenser 11428, condenser N 1468) of a chemical distiller is configured to condense the vapor element, as collected by a vapor collector, to a fluid element. A condenser may use air, water, or any other suitable material/medium to cool the vapor element. A condenser may also operate under a particular pressure, such as under a vacuum. Those skilled in the art will appreciate that a condenser may be any type of condenser, now known or to be discovered, adapted to liquefy a vapor.
Optionally, in one or more embodiments of the invention, a chemical distiller includes one or more temperature gauges (e.g., temperature gauge 11434, temperature gauge N 1474) to measure a temperature at different points inside a vessel and/or other components of the chemical distiller. For example, a temperature gauge may be placed at the point in a vessel where a vapor element exits the vessel (e.g., a vapor collector). Such temperature gauge may be operatively connected to a control system (not shown) used to control the amount and/or quality of vapor element produced in heating the chemical mixture. In one or more embodiments of the invention, a vessel may be pressurized where the pressure is read and/or controlled using a pressure gauge (e.g., pressure gauge 11432, pressure gauge N 1472). Those skilled in the art will appreciate one or more control systems used to create heated fluid in heating the cool fluid may involve a number of devices, including but not limited to the temperature gauges, pressure gauges, pumps (e.g., pump 11430, pump N 1470), agitators (e.g., agitator 11438, agitator N 1478), fans, and valves, controlled (manually and/or automatically) according to a number of protocols and operating procedures. In one or more embodiments of the invention, the control system may be configured to maintain a maximum temperature (or range of temperatures) of a vessel so that the chemical mixture maintains (or does not exceed) a predetermined temperature.
Optionally, in one or more embodiments of the invention, one or more of the components of a chemical distiller may also include a filtering system (not shown). For example, a filtering system may be located inside a vessel and/or at some point before the chemical mixture enters the vessel. The filtering system may capture impurities (e.g., dirt and other solids, large bacteria, corrosive material) in the chemical mixture that may not be useful or that may inhibit the distillation process. The filtering system may vary, depending on a number of factors, including but not limited to the configuration of the vessel, the configuration of the chemical mixture source, and the purity requirements of a vapor element. The filtering system may be integrated with a control system. For example, the filtering system may operate within a temperature range measured by one or more temperature gauges.
Optionally, in one or more embodiments of the invention, one or more pumps (e.g., pump 11430, pump N 1470) may be used in chemical distiller. A pump may be used to regulate the flow of the chemical mixture into a vessel and/or the flow of the fluid element from a condenser (e.g., condenser 11428, condenser N 1468). A pump may operate manually or automatically (as with a control system, described above). Each pump may operate using a variable speed motor or a fixed speed motor. The flow of the chemical mixture, a vapor element from a vessel, and/or a fluid element from a condenser may also be controlled by gravity, a fan, pressure differential, some other suitable mechanism, or any combination thereof.
Optionally, in one or more embodiments of the invention, a storage tank (e.g., storage tank 11436, storage tank N 1476) of a chemical distiller is configured to store one or more fluid elements and/or vapor elements after the vapor element has been extracted from a vessel. In some embodiments of the invention, the storage tank may be a vessel or a vapor collector.
Referring to
Optionally, in Step 1504, EM radiation sent by an EM radiation source (described above with respect to
In Step 1506, the EM radiation is applied to the complex. In one or more embodiments of the invention, the complex absorbs the EM radiation to generate heat. The heat may be at a certain temperature. The EM radiation may be applied to all or a portion of the complex contained in the vessel. The EM radiation may also be applied to an intermediary, which in turn applies the EM radiation (either directly or indirectly, as through convection) to the complex. A control system using, for example, one or more temperature gauges, may regulate the amount of EM radiation applied to the complex, thus controlling the amount of heat (and associated temperature) generated by the complex at a given point in time. Power required for any component in the control system may be supplied by any of a number of external sources (e.g., a battery, a photovoltaic solar array, alternating current power, direct current power).
In Step 1508, a fluid element from the chemical mixture is heated to generate a vapor element. In other words, the chemical mixture is heated to a temperature (described above with respect to Step 1506) that exceeds the boiling point of one of the elements in the chemical mixture but is below the boiling point of each of the other elements in the chemical mixture. In one or more embodiments of the invention, the chemical mixture is heated using the heat generated by the complex. A control system may be used to monitor and/or regulate the temperature of the chemical mixture and/or the vapor element. The vapor element that is extracted from the vessel may be stored in a storage tank, condensed (using, for example, a condenser) to a fluid element and stored in a storage tank, sent directly to another process, or otherwise suitably stored and/or used.
In Step 1510, the vapor element is extracted from the vessel. In one or more embodiments of the invention, a pump, pressure differential, and/or a fan is used to extract the vapor element from the vessel. Extraction of the vapor element from the vessel may be controlled by a control system. For example, a fan of a control system may operate when the chemical mixture reaches a threshold temperature inside the vessel, as read by a temperature gauge.
In Step 1512, a determination is made as to whether another element is extracted from the remainder of the chemical mixture (i.e., the elements of the chemical mixture that have not already been extracted). If no other element is extracted from the chemical mixture, then the process ends. If another element is extracted from the chemical mixture, then the process proceeds to Step 1514. Determining whether another element is extracted from the remainder of the chemical mixture may be a manual decision (e.g., an operator of the distillation process adjusts one or more controls for one or more components of the distillation system) or an automatic decision (e.g., a control system has been pre-programmed to extract certain elements from the chemical mixture).
In Step 1514, additional EM radiation is applied to the complex. In one or more embodiments of the invention, the complex absorbs the additional EM radiation to generate heat. The heat in this Step 1514 may be at a certain temperature that is higher than the temperature described above with respect to Step 1506. The EM radiation may be applied to all or a portion of the complex contained in the vessel. The EM radiation may also be applied to an intermediary, which in turn applies the EM radiation (either directly or indirectly, as through convection) to the complex. A control system may regulate the amount of additional EM radiation applied to the complex, thus controlling the amount of heat (and the associated increase in temperature) generated by the complex at a given point in time.
In Step 1516, an additional fluid element from the remainder of the chemical mixture is heated to generate an additional vapor element. In other words, the chemical mixture is heated to an increased temperature (described above with respect to Step 1514) that exceeds the boiling point of the additional element in the remainder of the chemical mixture but is below the boiling point of each of the other elements in the remainder of the chemical mixture. In one or more embodiments of the invention, the remainder of the chemical mixture is heated using the heat generated by the complex. A control system may be used to monitor and/or regulate the temperature of the remainder of the chemical mixture and/or the additional vapor element.
In Step 1518, the additional vapor element is extracted from the vessel. In one or more embodiments of the invention, a pump, pressure differential, and/or a fan is used to extract the additional vapor element from the vessel. Extraction of the additional vapor element from the vessel may be controlled by a control system. For example, a fan of a control system may operate when the remainder of the chemical mixture reaches a threshold temperature inside the vessel, as read by a temperature gauge. The additional vapor element that is extracted from the vessel may stored in a storage tank, condensed (using, for example, a condenser) to an additional fluid element and stored in a storage tank, sent directly to another process, or otherwise suitably stored and/or used. After completing Step 1518, the process reverts to Step 1512.
Consider the following example, shown in
The chemical mixture may be extracted from chemical mixture source 11602 through piping 1604 before reaching a vessel 1616 with complex. The complex may be incorporated into the vessel 1616 in one of a number of ways. For example, the complex may be applied to one or more inside surfaces of the vessel. In such a case, the complex may not be applied evenly (i.e., non-uniformly), so that a greater amount of surface area of the complex may come in direct contact with the chemical mixture in the vessel. The greater amount of surface area may allow for a greater transfer of heat from the vessel (i.e., the complex) to the chemical mixture. The complex may also be applied evenly (i.e., uniformly) to the inside surface of the vessel. Alternatively, the complex may be applied to the outer surface of the vessel as an even coating. The complex may also be applied to, or integrated with, the pipe 1607 through which the chemical mixture flows to reach the vessel. Those skilled in the art will appreciate that integrating the complex with the vessel and/or pipe (or any other component that contacts the chemical mixture) may occur in any of a number of other ways.
In this example, the complex is suspended in the chemical mixture 1618 in the vessel 1616. The complex is configured to absorb EM radiation from an EM radiation source (e.g., EM radiation source 11612, EM radiation source 21636). Upon absorbing the EM radiation, the complex generates heat. When an EM radiation concentrator is used, as with the lens 1614 shown in
The chemical mixture 1618 receives the heat generated by the complex inside the vessel 1616. To regulate operating conditions of the chemical mixture in the vessel 1616, a control system may be used. The control system may be integrated with the control of the extraction and flow of the chemical mixture, if any, from chemical mixture source 11602, described above. To control the operating conditions of the vessel 1616, a number of different instruments may be used. For example, temperature gauges (e.g., T11608), pressure gauges (e.g., P11610), photocells, pumps, fans, and other devices may be used, either separately or in combination. In this example, a pump 1606, temperature gauge T11608, and pressure gauge P11610 are used in one vessel (vessel 1616). Similarly, a pump 1630, temperature gauge T21632, and pressure gauge P21634 are used in the other vessel (vessel 1638) shown in
Upon leaving the vessel 1616, the vapor element rises to a vapor collector (e.g., pipe 1620), where the vapor element is sent to a condenser 1622. The condenser 1622 may condense the vapor element to generate fluid element, which is sent from the condenser 1622 through piping 1624 to storage tank 11626.
In embodiments of the invention, a filtering system (not shown) may be integrated with one or more vessels (e.g., vessels 1616, 1638) to remove certain impurities (e.g., dirt, solids, large bacteria) from the chemical mixture and/or a vapor element. Similar filtering systems may also be used in other portions of this system and may include filtration of a fluid element.
In this example, the remainder of the chemical mixture (i.e., the elements of the chemical mixture that remain in fluid form after the vapor element is separated from the chemical mixture in the vessel 1616) is removed from vessel 1616 through piping 1628 using pump 1630. The pump 1630 then sends the remainder of the chemical mixture to a separate vessel 1638. In embodiments of the invention, the chemical mixture may remain in one vessel, where additional elements of the remainder of the chemical mixture are vaporized and separated from the chemical mixture by, for example, increasing the temperature of the vessel. When the complex is suspended in the remainder of the chemical mixture in vessel 1616 (as in this example), the complex may be filtered from the remainder of the chemical mixture before being removed from vessel 1616. Additional complex may also be added to the chemical mixture 1616 in vessel 1616 as the remainder of the chemical mixture is removed from vessel 1618 with complex remaining suspended in the remainder of the chemical mixture.
In vessel 1638, the EM radiation concentrator is a black point covering the vessel 1638, which is also coated on one or more of the interior surfaces with the complex. The process described above with respect to vessel 1616 is repeated with the remainder of the chemical mixture 1640 in vessel 1638. In other words, the temperature gauge T21632, pressure gauge P21634, EM radiation source 21636, vapor collector (i.e., pipe 1642), condenser 1644, and storage tank 21648 perform substantially similar functions to those performed by the corresponding components described above in this example. As discussed above, the process of heating the chemical mixture to generate a vapor element may occur in a number of ways other than the ways shown in
As the vapor element rises in the vessel 1708, the vapor element is collected by a vapor collector (i.e., pipe 1716), where the vapor element is fed to a condenser 1718. In the condenser 1718, the vapor element is condensed into a fluid element. Subsequently, the fluid element is sent to a storage tank 1720. Further, the remainder of the chemical mixture 1722 is sent from the vessel 1708 to a process using piping 1724. Before removing the remainder of the chemical mixture 1722, however, the temperature inside the vessel 1708 may continue to increase, causing additional elements in the remainder of the chemical mixture to vaporize and separate. Such a process may be used in batch processing, where only a limited amount of chemical mixture 1722 is processed in the vessel 1708 at one time, as opposed to a continuous stream of chemical mixture 1722 being introduced into the vessel 1708.
One or more embodiments of the invention heat a chemical mixture to extract one or more elements of the chemical mixture through vaporization. The amount of chemical mixture that is heated by embodiments of the invention may range from a few ounces to thousands of gallons (or more) of chemical mixture. Embodiments of the invention may be used in a variety of industries using a variety of chemical mixtures. For example, a perfume maker may use embodiments of the invention to make perfume from a chemical mixture. A biofuels manufacturer may use embodiments of the invention to make an alcohol-based fuel, such as ethanol. A distillery may use embodiments of the invention to make a hard liquor, such as vodka. Wood may be distilled using embodiments of the invention to form charcoal and/or methanol. A refinery may use embodiments of the invention to distill crude oil into bitumen, fuel oil, heavy gas oil, light gas oil, jet fuel, naphtha, and other byproducts. Other applications, described previously herein and/or known to those of skill in the art, may use embodiments of the invention for distilling a chemical mixture.
While the invention has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the invention as disclosed herein. Accordingly, the scope of the invention should be limited only by the attached claims.
This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application Ser. No. 61/423,250, which is incorporated by reference in its entirety.
The present invention was made with government support under Award Number DE-AC52-06NA25396 awarded by the Department of Energy. The government has certain rights in the invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/62497 | 11/30/2011 | WO | 00 | 8/12/2013 |
Number | Date | Country | |
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61423250 | Dec 2010 | US |