Patent Application
20210384850
This disclosure relates in general to the field of aircraft, and more particularly, to flight control.
This section provides background information to facilitate a better understanding of the various aspects of the disclosure. It should be understood that the statements in this section of this document are to be read in this light, and not as admissions of prior art.
Without limiting the scope of this disclosure, the background is described in connection with anti-torque systems. Counter-torque tail rotors are often used in helicopters and are generally mounted adjacent to vertical fins that provide for aircraft stability. In such a configuration, the helicopter rotor produces a transverse airflow. Tail rotors can be driven at high angular velocities to provide adequate aerodynamic responses. Sometimes, vortices produced by a main helicopter rotor and the tail rotor can interact to reduce the efficiency of the thrust created by the rotors. The interference of the vortices may also cause an increase in noise.
An exemplary distributed propulsion system with thermal management includes two or more rotors individually controlled by associated motors and an input control connected to the associated motors to demand the associated motors produce a demanded thrust, wherein a motor power output of each motor of the associated motors is independently controlled to produce the demanded thrust and to control a motor temperature of one or more of the associated motors.
An exemplary method of operating a distributed propulsion system with thermal management includes operating a plurality of rotors individually driven by motors to produce a demanded thrust, sensing a motor temperature of each of the motors, reducing a power output of at least one first motor of the motors in response to the motor temperature of the at least one first motor exceeding a temperature threshold and increasing, in response to reducing the power output of the at least one first motor, a power output of at least one second motor of the motors to substantially maintain the demanded thrust.
An exemplary method of operating a helicopter includes operating, during flight, a matrix of rotors located on a tail boom to produce a demanded total thrust, each rotor of the matrix of rotors individually driven by a respective motor, monitoring a motor temperature of each of the motors, reducing a thrust of a first rotor of the matrix of rotors in response to the motor temperature of the respective motor exceeding a temperature threshold and increasing a thrust of a second rotor of the matrix of rotors in response to reducing the thrust of the first rotor.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of claimed subject matter.
The disclosure is best understood from the following detailed description when read with the accompanying figures. It is emphasized that, in accordance with standard practice in the industry, various features are not drawn to scale. In fact, the dimensions of various features may be arbitrarily increased or reduced for clarity of discussion.
It is to be understood that the following disclosure provides many different embodiments, or examples, for implementing different features of various illustrative embodiments. Specific examples of components and arrangements are described below to simplify the disclosure. These are, of course, merely examples and are not intended to be limiting. For example, a figure may illustrate an exemplary embodiment with multiple features or combinations of features that are not required in one or more other embodiments and thus a figure may disclose one or more embodiments that have fewer features or a different combination of features than the illustrated embodiment. Embodiments may include some but not all the features illustrated in a figure and some embodiments may combine features illustrated in one figure with features illustrated in another figure. Therefore, combinations of features disclosed in the following detailed description may not be necessary to practice the teachings in the broadest sense and are instead merely to describe particularly representative examples. In addition, the disclosure may repeat reference numerals and/or letters in the various examples. This repetition is for the purpose of simplicity and clarity and does not dictate a relationship between the various embodiments and/or configurations discussed.
In the specification, reference may be made to the spatial relationships between various components and to the spatial orientation of various aspects of components as the devices are depicted in the attached drawings. However, as will be recognized by those skilled in the art after a complete reading of the present application, the devices, members, apparatuses, etc. described herein may be positioned in any desired orientation. Thus, the use of terms such as “inboard,” “outboard,” “above,” “below,” “upper,” “lower,” or other like terms to describe a spatial relationship between various components or to describe the spatial orientation of aspects of such components should be understood to describe a relative relationship between the components or a spatial orientation of aspects of such components, respectively, as the device described herein may be oriented in any desired direction. As used herein, the terms “connect,” “connection,” “connected,” “in connection with,” and “connecting” may be used to mean in direct connection with or in connection with via one or more elements. Similarly, the terms “couple,” “coupling,” and “coupled” may be used to mean directly coupled or coupled via one or more elements.
Exemplary aircraft 100 includes a rotary system 102 carried by a fuselage 104. Rotor blades 106 connected to rotary system 102 provide flight. Rotor blades 106 are controlled by multiple controllers within the fuselage 104. For example, during flight, a pilot can manipulate controllers 105, 107 for changing a pitch angle of rotor blades 106 and to provide vertical, horizontal and yaw flight control. Exemplary aircraft 100 has a tail boom 108, which supports anti-torque matrix 110 at the aft end. Each of rotors 112 can be operated individually or in groups to provide a net thrust for example for transversely stabilizing exemplary aircraft 100. As further described herein, motors 111 can be operated individually or in groups at different speeds to produce the pilot demanded thrust and to control the motor temperatures to avoid or alleviate overheating.
Although the distributed propulsion system is described herein with reference to an anti-torque system, it is understood that the system and control can be implemented in other distributed propulsion systems and in manned and unmanned rotary aircraft. Teachings of certain embodiments recognize that rotors 112 may represent one example of a rotor or anti-torque rotor; other examples include, but are not limited to, tail propellers, ducted tail rotors, and ducted fans mounted inside and/or outside the aircraft. Teachings of certain embodiments relating to rotors and rotor systems may apply to rotor systems, such as distributed rotors, tiltrotor, tilt-wing, and helicopter rotor systems. It should be appreciated that teachings herein apply to manned and unmanned vehicles and aircraft including without limitation airplanes, rotorcraft, hovercraft, helicopters, and rotary-wing vehicles.
The fan assemblies may be fixed pitch rotors with a variable speed motor, variable pitch rotors with a variable speed motor, or variable pitch rotors with fixed speed motors. In some embodiments, the motor is an electric motor and at least one of: a self-commutated motor, an externally commutated motor, a brushed motor, a brushless motor, a linear motor, an AC/DC synchronized motor, an electronic commutated motor, a mechanical commutator motor (AC or DC), an asynchronous motor (AC or DC), a pancake motor, a three-phase motor, an induction motor, an electrically excited DC motor, a permanent magnet DC motor, a switched reluctance motor, an interior permanent magnet synchronous motor, a permanent magnet synchronous motor, a surface permanent magnet synchronous motor, a squirrel-cage induction motor, a switched reluctance motor, a synchronous reluctance motor, a variable-frequency drive motor, a wound-rotor induction motor, an ironless or coreless rotor motor, or a wound-rotor synchronous motor. In another aspect, the motor is a hydraulic motor is at least one of: a gear and vane motor, a gerotor motor, an axial plunger motor, a constant pressure motor, a variable pressure motor, a variable flow motor, or a radial piston motor.
When two or more motors exceed the temperature threshold, the power output of each of the motors may be adjusted to its best operating power output range, for example the best operational speed and at different target RPMs. In some embodiments, reducing motor power output pursuant to thermal management may result in a reduction of the thrust below a pilot demanded thrust. Accordingly, the thermal management can allow a pilot to override reducing thrust from the overheating motor to maintain the required thrust and provide the time for the pilot to maneuver out of the high thrust conditions.
With reference to liquid cooling system 220 illustrated in
Conditional language used herein, such as, among others, “can,” “might,” “may,” “e.g.,” and the like, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or states. Thus, such conditional language is not generally intended to imply that features, elements and/or states are in any way required for one or more embodiments or that one or more embodiments necessarily include such elements or features.
The term “substantially,” “approximately,” and “about” is defined as largely but not necessarily wholly what is specified (and includes what is specified; e.g., substantially 90 degrees includes 90 degrees and substantially parallel includes parallel), as understood by a person of ordinary skill in the art. The extent to which the description may vary will depend on how great a change can be instituted and still have a person of ordinary skill in the art recognized the modified feature as still having the required characteristics and capabilities of the unmodified feature. In general, but subject to the preceding, a numerical value herein that is modified by a word of approximation such as “substantially,” “approximately,” and “about” may vary from the stated value, for example, by 0.1, 0.5, 1, 2, 3, 4, 5, 10, or 15 percent.
The foregoing outlines features of several embodiments so that those skilled in the art may better understand the aspects of the disclosure. Those skilled in the art should appreciate that they may readily use the disclosure as a basis for designing or modifying other processes and structures for carrying out the same purposes and/or achieving the same advantages of the embodiments introduced herein. Those skilled in the art should also realize that such equivalent constructions do not depart from the spirit and scope of the disclosure and that they may make various changes, substitutions, and alterations without departing from the spirit and scope of the disclosure. The scope of the invention should be determined only by the language of the claims that follow. The term “comprising” within the claims is intended to mean “including at least” such that the recited listing of elements in a claim are an open group. The terms “a,” “an” and other singular terms are intended to include the plural forms thereof unless specifically excluded.
